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2. Determine the correct outlet gas pressure adjustment.

a. Obtain average yearly gas heat value (at installed altitude)

from local gas supplier.

b. Obtain average yearly gas specific gravity from local gas

supplier.

c. Find closest natural gas heat value and specific gravity

in Tables 15 through 17.

d. Follow heat value and specific gravity lines to point of

intersection to find outlet pressure setting for proper
operation.

3. Check Inlet Gas Pressure

The inlet gas pressure must be checked with the furnace

operating. This is necessary to make sure the inlet gas pressure
does not fall below the minimum pressure of 4.5 in. w.c.

a. Make sure the gas supply is turned off to the furnace and

at the electric switch on the gas valve

b. Loosen set screw on outlet tower pressure tap no more

than one full turn with a 3/32

in. hex wrench or remove

the 1/8

in. NPT plug from the inlet pressure tap on the

gas valve.

c. Connect a manometer to the inlet pressure tap on gas

valve.

d. Turn on furnace power supply.

e. Turn gas supply manual shutoff valve to ON position.

f. Turn furnace gas valve switch to ON position.

g. Jumper R and W thermostat connections at the furnace

control board.

h. When main burners ignite, confirm inlet gas pressure is

between 4.5 in. W.C. (1125 Pa) and 13.6 in. W.C. (3388
Pa).

i. Remove jumper across thermostat connections to

terminate call for heat. Wait until the blower off delay is
completed.

j. Turn furnace gas valve electric switch to OFF position.

k. Turn gas supply manual shutoff valve to OFF position.

l. Turn off furnace power supply.

m. Remove manometer from the inlet pressure tap of the gas

valve.

n. Tighten set screw on inlet tower pressure tap with

3/32

in. hex wrench, or if 1/8

in. NPT plug was

removed, apply pipe dope sparingly to end of plug and
re

install in the gas valve

FIRE HAZARD

Failure to follow this warning could result in personal injury,

death, and/or property damage.
Inlet pressure tap set screw must be tightened and 1/8--in.

NPT pipe plug must be installed to prevent gas leaks.

!

WARNING

4. Adjust gas valve outlet pressure determined in Step 2. to

obtain correct input rate.

a. Turn gas valve ON/OFF switch to OFF.

b. Loosen set screw on inlet tower pressure tap no more than

one full turn with a 3/32 in. hex wrench. (See Fig. 39)

c. Connect a water column manometer or similar device to

pressure tap on the gas valve.

d. Turn gas valve ON/OFF switch to ON.

e. Manually close blower door switch.

f. Set thermostat to call for heat.

g. Remove regulator seal cap and turn regulator adjusting

screw counterclockwise (out) to decrease input rate of

clockwise (in) to increase input rate.

h. Install regulator seal cap.

i. Leave manometer or similar device connected and pro-

ceed to next step.

NOTE

: If orifice hole appears damaged or it is suspected to have

been redrilled, check orifice hole with a numbered drill bit of

correct size. Never redrill an orifice. A burr--free and properly

sized orifice hole is essential for proper flame characteristics.

5. Verify natural gas input rate by clocking meter.

NOTE

: Gas valve regulator adjustment cap must be in place for

proper input to be clocked.

a. Turn off all other gas appliances and pilots served by the

meter.

b. Run furnace for 3 minutes in heating operation.

c. Measure time (in seconds) for gas meter to complete 1

revolution and note reading. The 2 or 5 cubic feet dial
provides a more accurate measurement of gas flow.

d. Refer to Table 13 for cubic ft. of gas per hr.

e. Multiply gas rate (cu ft./hr) by heating value (Btuh/cu ft)

to obtain input.

If clocked rate does not match required input from Step 1,
increase gas valve outlet pressure to increase input or decrease gas

valve outlet pressure to decrease input. Repeat steps b through e
until correct input is achieved. Reinstall regulator seal cap on gas

valve.

6. Set temperature rise. The furnace must operate within the

temperature rise ranges specified on the furnace rating
plate. Do not exceed temperature rise range specified on

unit rating plate. Determine the temperature rise as
follows:

NOTE

: Blower access door must be installed when taking

temperature rise reading. Leaving blower access door off will

result in incorrect temperature measurements. When setup switch

SW1--4 is ON, operation will be near the high end of the rise

range for improved comfort. Furnace must operate within the

temperature rise range specified on the furnace rating plate.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.
Disconnect 115--v electrical power and install lockout tag

before changing speed tap.

!

WARNING

a. Place thermometers in return and supply ducts as close

to furnace as possible. Be sure thermometers do not see
radiant heat from heat exchangers. Radiant heat affects

temperature rise readings. This practice is particularly im-
portant with straight--run ducts.

b. When thermometer readings stabilize, subtract return--air

temperature from supply--air temperature to determine air
temperature rise.

NOTE

: If the temperature rise is outside this range, first check:

(1.) Gas input for heating operation.
(2.) Return and supply ducts for excessive restrictions

causing static pressures greater than the maximum
heating static listed on the rating plate.

(3.) Ensure Comfort/Efficiency SW1--4 on furnace con-

trol is in OFF = Efficiency position when a bypass
humidifier is used (See Table 10).

(4.) Make sure proper model plug is installed.

c. Adjust air temperature rise by adjusting blower speed.

Increase blower speed to reduce temperature rise.
Decrease blower speed to increase temperature rise.

d. Turn thermostat down below room temperature and

remove blower access door.

Содержание 830CA

Страница 1: ...REQUIREMENTS 23 SIDEWALL VENTING 23 START UP ADJUSTMENT AND SAFETY CHECK 25 GENERAL 25 START UP PROCEDURES 25 ADJUSTMENTS 25 FURNACE SETUP SWITCHES 26 AIR DELIVERY CFM 30 COOLING OR CONTINUOUS AIRFLO...

Страница 2: ...ir for Combustion and Ventilation section 4 Combustion products must be discharged outdoors Connect this furnace to an approved vent system only as specified in the Venting section of these instructio...

Страница 3: ...M VENT CONNECTION IN MM SIZE SHIP WT LB KG ACCESSORY FILTER MEDIA CABINET SIZE IN MM 36040C17 17 1 2 445 15 7 8 403 11 9 16 294 16 406 4 102 119 54 16 406 48060C17 17 1 2 445 15 7 8 403 11 9 16 294 16...

Страница 4: ...Z223 1 Chapters 12 and 13 ELECTROSTATIC DISCHARGE ESD PRECAUTIONS PROCEDURE FURNACE RELIABILITY HAZARD Improper installation or service of furnace may cause premature furnace component failure Electro...

Страница 5: ...include fluoride chloride bromide and iodide These elements can corrode heat exchangers and shorten furnace life Air contaminants are found in aerosol sprays detergents bleaches cleaning solvents sal...

Страница 6: ...40 25807 7 178 27 17391 6 152 20 12904 5 127 100 000 50 32258 8 203 34 21739 7 178 25 16130 6 152 EXAMPLE Determining Free Area FURNACE WATER HEATER TOTAL INPUT 100 000 30 000 130 000 divided by 4 000...

Страница 7: ...NFILTRATION METHOD Outdoor Combustion Air Method 1 Provide the space with sufficient air for proper combustion ventilation and dilution of flue gases using permanent horizontal or vertical duct s or o...

Страница 8: ...ements apply to the Standard Method and to the Known Air Infiltration Rate Method 1 Adjoining rooms can be considered part of a space if a There are no closeable doors between rooms b Combining spaces...

Страница 9: ...leveling legs 1 Position furnace on its back Locate and drill a hole in each bottom corner of furnace See Fig 10 2 For each leg install nut on bolt and then install bolt and nut in hole Install flat...

Страница 10: ...nd RH side The furnace can be hung from floor joists rafters or trusses or installed on a non combustible platform blocks bricks or pad Table 4 Opening Dimensions In mm FURNACE CASING WIDTH APPLICATIO...

Страница 11: ...r rack for assembly and installation options AIR DUCTS General Requirements The duct system should be designed and sized according to accepted national standards such as those published by Air Conditi...

Страница 12: ...r other accessories All accessories MUST be connected to duct external to furnace casing A190346 Fig 14 Duct Flanges 1 4 6mm THREADED ROD 4 REQ SECURE ANGLE IRON TO BOTTOM OF FURNACE WITH 3 8 x3 4 19m...

Страница 13: ...NOT cut into casing sides left or right Side opening is permitted for only upflow and most horizontal furnaces See Fig 19 Bypass humidifier connections should be made at ductwork or coil casing sides...

Страница 14: ...hen flexible connectors are used the maximum length shall not exceed 36 inches 915 mm 3 When lever handle type manual equipment shutoff valves are used they shall be T handle valves 4 The use of coppe...

Страница 15: ...nit Amps Unit Ampacity Minimum Wire Size AWG Maximum Wire Length ft Maximum Fuse or CKT BKR Amps Maximum Minimum 036040 115 60 1 127 104 11 4 12 6 14 29 15 048060 115 60 1 127 104 11 4 12 6 14 29 15 0...

Страница 16: ...ithin furnace away from sharp edges rotating parts and hot surfaces ELECTRICAL CONNECTION TO J BOX Electrical Box on Furnace Casing Side FIRE OR ELECTRICAL SHOCK HAZARD Failure to follow this warning...

Страница 17: ...1 4 in female quick connect terminals to the two male 1 4 in quick connect terminals on the control board marked EAC 1 and EAC 2 The terminals are rated for 115VAC 1 0 amps maximum and are energized d...

Страница 18: ...CTORY 115 VOLT WIRING Connect Y Y2 terminal as shown for proper operation Some thermostats require a C terminal connection as shown If any of the original wire as supplied must be replaced use same ty...

Страница 19: ...sition for heat pump installations 7 Dip switch No 2 on Thermidistat should be set in OFF position for single speed compressor operation This is factory default 8 Dip switch No 2 on Thermidistat shoul...

Страница 20: ...local building codes and furnace and vent manufacturers instructions These furnaces are design certified as Category I furnaces in accordance with current edition of ANSI Z21 47 CSA 2 3 and operate w...

Страница 21: ...CHIMNEY IN2 MM2 12 7741 19 12258 28 18064 38 24516 6 1 8 74 119 178 257 8 2 4 80 130 193 279 10 3 0 84 138 207 299 15 4 5 NR 152 233 334 20 6 0 NR NR 250 368 30 9 1 NR NR NR 404 APPLIANCE APPLICATION...

Страница 22: ...22 A180242 Fig 31 Chimney Inspection Chart...

Страница 23: ...termine the correct location of the knockout to be re moved 4 Use a hammer and screwdriver to strike a sharp blow be tween the tie points and work the slug back and forth until the slug breaks free CU...

Страница 24: ...ove 3 Side outlet vent for upflow and downflow installations must use Type B vent immediately after exiting the furnace except when factory authorized Downflow Vent Guard Kit is used in the downflow p...

Страница 25: ...not operate if any thermostat signal is present at the control Refer to service label attached to furnace or See Fig 38 Component test sequence is as follows a Inducer motor turns on at 50 duty cycle...

Страница 26: ...26 Table 10 Furnace Setup Switch Description A190351...

Страница 27: ...27 A190348 Fig 38 Service Label...

Страница 28: ...p NOTE If orifice hole appears damaged or it is suspected to have been redrilled check orifice hole with a numbered drill bit of correct size Never redrill an orifice A burr free and properly sized or...

Страница 29: ...onnect an amp meter as shown in Fig 41 across the R and W subbase terminals or R and W wires at wall R Y W G 10 TURNS THERMOSTAT SUBBASE TERMINALS WITH THERMOSTAT REMOVED ANITICIPATOR CLOCK ETC MUST B...

Страница 30: ...5 1565 1525 1490 1455 1415 1375 1335 1295 CF Switches SW3 3 SW3 2 SW3 1 Cont Fan Default OFF OFF OFF 530 545 545 535 505 495 485 See Note 4 Continuous Fan Airflow SW3 OFF OFF ON 530 545 545 535 505 49...

Страница 31: ...F OFF OFF 1785 1800 1805 1830 1830 1845 1855 1860 1850 1840 Cooling Airflow SW2 Low Cooling Airflow SW3 OFF OFF ON 635 630 See Note 4 OFF ON OFF 785 820 865 See Note 4 OFF ON ON 1040 1045 1070 1085 11...

Страница 32: ...n furnace wiring diagram Fig 42 Cooling A C or Continuous Fan Airflow Selection Chart Check Safety Controls 1 Check Main Limit Switch es This control shuts off combustion control system and en ergizes...

Страница 33: ...6 94 38 76 192 38 95 189 474 96 38 75 188 39 92 185 462 98 37 74 184 40 90 180 450 100 36 72 180 41 88 176 439 102 35 71 178 42 86 172 429 104 35 69 173 43 84 167 419 106 34 68 170 44 82 164 409 108 3...

Страница 34: ...8 1 8 1 9 2 0 1646 925 1 8 1 8 1 8 1 9 950 1 8 1 8 1 8 1 8 975 1 8 1 8 1 8 1 8 1000 1 8 1 8 1 8 1 8 Table 16 Gas Valve Outlet Pressure for Gas Heat Values at Altitude 80 000 Tabulated Data Based on 8...

Страница 35: ...TH HAZARD Failure to follow this warning could result in personal injury death and or property damage The ability to properly perform maintenance on this equipment requires certain knowledge mechanica...

Страница 36: ...stall blower access door and replace outer door or refer to the SERVICE label on the front of the blower access door for more informa tion Component Self Test Component Test can ONLY be initiated by p...

Страница 37: ...ving filter access door 2 Remove filter cabinet door 3 Slide filter out of cabinet 4 If equipped with permanent washable 3 4 in 19 mm fil ter clean filter by spraying cold tap water through filter in...

Страница 38: ...n outdoor circuit breaker on after completing cooling cycle FLAME SENSOR CLEANING AND SERVICING IGNITOR Cleaning Flame Sensor The following items must be performed by a qualified service technician If...

Страница 39: ...as follows NOTE The materials needed in item 9 can usually be purchased at local hardware stores a Remove metal screw fitting from wire brush to allow in sertion into cable b Insert the twisted wire...

Страница 40: ...od If the transducer fails to reach target pressure the inducer motor IDM will remain running until tar get pressure is maintained After the transducer maintains pressure target the furnace control CP...

Страница 41: ...he blower motor BLWM is operating When the thermostat is satisfied the R to G and Y circuit are opened The outdoor unit stops and the furnace blower BLWM and electronic air cleaner terminal EAC 1 will...

Страница 42: ...cedure enough you will eventually shift the continuous blower airflow to the lowest CF selection as shown in Fig 42 The selection can be changed as many times as desired and is stored in the memory to...

Страница 43: ...43 A190249 Fig 45 Wiring Diagram...

Страница 44: ...gs for dealer listing by brand name or contact BRYANT HEATING COOLING SYSTEMS Consumer Relations Department P O Box 4952 Syracuse New York 13221 4952 1 800 428 4326 Have available the model number ser...

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