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22

LLS

Liquid Line Solenoid

UTILITY RELAY  

*

UTILITY SIGNAL

OPEN RELAY

*

 SUPPLIED BY UTILITY PROVIDER

A05247

Fig. 19 -- 2--Stage HP/AC Control Board

STATUS CODE 31, 32 -- PRESSURE SWITCH OR RELAY
DID NOT CLOSE OR REOPENED

Control relay may be defective. If open longer than five minutes,
inducer shuts off for 15 minutes before retry. If opens during

blower on--delay period, blower will come on for the selected

blower off--delay. Check for excessive wind, restricted vent,
defective inducer motor, defective pressure switch, lower inducer

voltage

(230VAC),

inadequate

combustion

air

supply,

disconnected or obstructed pressure tubing, or low inlet gas

pressure (if LGPS used).
STATUS CODE 33 -- LIMIT CIRCUIT FAULT
Indicates a limit or flame rollout switch is open. Blower will run

for 4 minutes or until open switch remakes, whichever is longer. If
open longer than 3 minutes, code changes to lockout 13. If open

less than 3 minutes status code 33 continues to flash until blower

shuts off. Check for loose blower wheel, restricted vent, excessive
wind, dirty filter or restricted duct system, defective switch or

connections, or inadequate combustion air supply (flame roll--out
switch open).
STATUS CODE 34 -- IGNITION PROVING FAILURE
Control will try three more times before lockout 14 occurs. If flame

signal lost during blower on--delay period, blower will come on for

the selected blower off--delay. Check for oxide buildup on flame
sensor (clean with fine steel wool), proper flame sense microamps

(.5 microamps D.C. min., 4.0--6.0 nominal), manual valve
shut--off, low inlet gas pressure, control ground continuity, gas

valve defective or turned off, flame sensor must not be grounded,

inadequate flame carryover or rough ignition, or green/yellow wire
must be connected to unit sheet metal.
STATUS CODE 41 -- BLOWER MOTOR FAULT
Indicates the blower failed to reach 250 RPM or the blower failed

to communicate within the prescribed time limits. Thirty seconds

after being turned ON or ten seconds during steady--state
operation.
STATUS CODE 42 -- INDUCER MOTOR FAULT
Indicates inducer motor hasn’t started within a prescribed time

limit. Check inducer motor and wiring.

STATUS CODE 45 -- CONTROL CIRCUITRY LOCKOUT
Auto reset after one hour lockout due to gas valve relay stuck open,

flame sense circuit failure, or software check error. Reset power to
clear lockout. Replace control if status code repeats.

E. HP/AC Control Troubleshooting

See Table 4 for HP/AC control board status codes and

troubleshooting information.
STATUS CODE 53, OUTDOOR AIR TEMPERATURE
SENSOR FAULT -- DETAILED DESCRIPTION
If an OAT sensor is found at power--up, input is constantly checked
to be within a valid temperature range. If sensor is found to be

open or shorted at any time after initial validation, Status Code 53

will be displayed at amber STATUS LED.
Check for faults in wiring connecting sensor to OAT terminals.

Using an Ohm meter, check resistance of thermistor for a short or
open condition.
If thermistor is shorted or open, replace it to return the system to

normal operation. If fault is in the wiring connections, correcting
the fault will clear the code and return the system to normal

operation.
NOTE: If fault condition is an open thermistor or a wiring problem

that appears to be an open thermistor and the power to the unit is
cycled off, the fault code will be cleared on the next power--up but

the fault will remain and system operation will not be as expected.

This is because on power--up, the unit control cannot discern

the difference between an open sensor or if a sensor is not

installed.

Sequence of Operation

The 677D----A HYBRID HEAT unit is designed for installation

with a communicating UI. This unit will not respond to commands

provided by a common thermostat except under certain emergency
situations described in Step 1—Start--Up and Troubleshooting.
The UI uses temperature, humidity and other data supplied from
indoor and outdoor system components to control heating or

cooling system for optimum comfort. The unit will be commanded

by UI to supply airflow. The unit will operate the indoor blower at
requested airflow for most modes.

677D

--

--

A

Содержание 677D--A

Страница 1: ...2 Routing Power Leads Into Unit 12 Connecting Ground Lead to Ground Screw 12 Routing Control Power Wires 12 Outdoor Air Temperature Sensor OAT 12 Accessory Installation 13 Special Procedures for 208 v...

Страница 2: ...gned for outdoor installation See Fig 1 Standard units are shipped in a horizontal discharge configuration for installation on a rooftop or on a cement slab see Fig 4 for roof curb dimensions Standard...

Страница 3: ...ftop be sure the roof will support the additional weight WARNING Rigging and handling of this equipment can be hazardous for many reasons due to the installation location roofs elevated structures etc...

Страница 4: ...NOTES 1 Roof curb must be set up for unit being installed 2 Seal strip must be applied as required to unit being installed 3 Roof curb is made of 16 gauge steel 4 Attach ductwork to curb flanges of d...

Страница 5: ...5 A09561 Fig 5 677D A24 30 Unit Dimensions 677D A...

Страница 6: ...6 A09562 Fig 6 677D A36 60 Unit Dimensions 677D A...

Страница 7: ...9 1 8 825 2800 22 559 1 8 825 2800 22 559 1 8 825 INDOOR COIL Rows Fins in Face Area sq ft 3 17 3 7 3 17 3 7 3 17 3 7 3 17 4 7 3 17 4 7 3 17 4 7 3 17 4 7 INDOOR FAN Nominal Airflow Cfm Comfort Variabl...

Страница 8: ...ser Interface instructions for more information Efficiency 1400 1400 1400 1750 1750 1750 Max 1600 1600 1600 2000 2000 2000 Furnace gas ht airflow Low Stage 815 1215 1255 845 1215 1255 Furnace gas ht a...

Страница 9: ...ng could result in personal injury or death For vertical supply and return units tools or parts could drop into ductwork therefore install a 90 degree turn in the return ductwork between the unit and...

Страница 10: ...ast 1 in 25 mm lower than the unit drain pan condensate connection to prevent the pan from overflowing Connect a drain tube using a minimum of field supplied 3 4 in PVC or field supplied 3 4 in copper...

Страница 11: ...ompound pipe dope sparingly and only to male threads of joint when making pipe connections Use only pipe dope that is resistant to action of liquefied petroleum gases as specified by local and or nati...

Страница 12: ...anel See Fig 5 and 6 for location and size For single phase units connect leads to the black and yellow wires CONNECTING GROUND LEAD TO GROUND SCREW Connect the ground lead to the chassis using the gr...

Страница 13: ...humidifier off Wire HUM and COM terminals directly to humidifier as shown in Fig 14 B Electronic Air Cleaner Electronic Air Cleaner terminals are provided on the Evolution Control Board EAC 1 and EAC...

Страница 14: ...14 FURNACE BOARD HP AC BOARD OAT PACKAGE TWO BLACK WIRES TO CONNECT OAT SENSOR A12248 Fig 13 Control Plate A06357 Fig 14 Control Voltage Wiring Connections 677D A...

Страница 15: ...al start up 1 Remove all access panels See Fig 25 2 Read and follow instructions on all DANGER WARNING CAUTION and INFORMATION labels attached to or shipped with unit 3 Make the following inspections...

Страница 16: ...Code 16 System Communication Fault on amber STATUS LED No further troubleshooting information will be available at UI until communications are re established If either COMM LED does not light within...

Страница 17: ...fer to status code 33 STATUS CODE 14 IGNITION LOCKOUT Control will auto reset after three hours Refer to status code 34 STATUS CODE 15 BLOWER MOTOR LOCKOUT Indicates the blower failed to reach 250 RPM...

Страница 18: ...18 A10217C Fig 17 Connection Wiring Schematic 677D A Single Phase Gas Inputs 040 060 090 kBtu hr 677D A...

Страница 19: ...19 A10217L Fig 16 Cont Ladder Wiring Schematic 677D A Single Phase Gas Inputs 040 060 090 kBtu hr 677D A...

Страница 20: ...20 A10219C Fig 18 Connection Wiring Schematic 677D A Single Phase Gas Inputs 115 130 kBtu hr 677D A...

Страница 21: ...21 A10219L Fig 17 Ladder Wiring Schematic 677D A Single Phase Gas Inputs 115 130 kBtu hr 677D A...

Страница 22: ...onds during steady state operation STATUS CODE 42 INDUCER MOTOR FAULT Indicates inducer motor hasn t started within a prescribed time limit Check inducer motor and wiring STATUS CODE 45 CONTROL CIRCUI...

Страница 23: ...apsed Pressing the FAN and TEMPERATURE UP buttons simultaneously defeats cycle timers See UI installation instructions for more detail HEAT PUMP SEQUENCE OF OPERATION COOLING AND HEATING OPERATION Wit...

Страница 24: ...ir Temp Sensor Fault 53 Outdoor air sensor not reading or out of range Ohm out sensor and check wiring Outdoor Coil Sensor Fault 55 Coil sensor not reading or out of range Ohm out sensor and check wir...

Страница 25: ...n is off when outdoor coil temp is outdoor air temperature plus 1_F 6_C or outdoor fan has been ON for 30 minutes Fan is turned off to allow refrigerant system to stabilize S In high stage and low sta...

Страница 26: ...omentarily interrupting 230 VAC power or by interrupting 24 VAC power at SEC1 or SEC2 to the furnace board If flame is proved when there should be no flame present control will lock out of Gas Heating...

Страница 27: ...ontrol Valve NOTE DO NOT set low stage manifold pressure less than 1 4 IN W C or more than 2 0 IN W C for natural gas If manifold pressure is outside this range change main burner orifices f Re instal...

Страница 28: ...a 84 sec to complete one revolution b 3600 84 42 9 c 42 9 x 2 85 8 ft3 of gas flow hr d 85 8 x 1050 90 090 Btuh input In this example the nominal input rate for high stage is 90 000 Btu hr so the high...

Страница 29: ...operation COMPONENT TEST The Evolution Furnace Board features a gas component test system to help diagnose a system problem in the case of a gas component failure To initiate the component test proced...

Страница 30: ...be within the normal operating range of the unit TO USE COOLING CHARGING CHARTS Take the liquid line temperature and read the manifold pressure gauges Refer to the chart to determine what the liquid...

Страница 31: ...047 42 0 014 0 017 0 020 0 024 0 027 0 031 0 035 0 039 0 043 48 0 027 0 032 0 036 0 041 0 046 0 052 0 057 0 063 0 068 60 0 029 0 032 0 036 0 040 0 045 0 049 0 053 Table 8 Filter Pressure Drop Table IN...

Страница 32: ...as recommended in the accessory instructions Air Filter IMPORTANT Never operate the unit without a suitable air filter in the return air duct system Always replace the filter with the same dimensional...

Страница 33: ...oil Straighten bent fins with a fin comb If coated with dirt or lint clean the coils with a vacuum cleaner using the soft brush attachment Be careful not to bend the fins If coated with oil or grease...

Страница 34: ...iquid line and protects against low suction pressures caused by such events as loss of charge low airflow across indoor coil dirty filters etc It opens if the system pressure drops to about 20 psig If...

Страница 35: ...cylinders contain a dip tube to allow liquid refrigerant to flow from cylinder in upright position For cylinders equipped with a dip tube charge Puron units with cylinder in upright position and a com...

Страница 36: ...en low and high stage operation so liquid pressure should not be used for troubleshooting Compressor current should increase 20 45 when switching from low to high stage The compressor solenoid when en...

Страница 37: ...ht position Cylinders manufactured March 1 1999 and later DO NOT have a dip tube and MUST be positioned upside down to allow liquid to flow S Recovery cylinder service pressure rating must be 400 psig...

Страница 38: ...load or increase unit size UI temperature set too low too high Reset UI setting Low refrigerant charge Locate leak repair and recharge Air in system Recover refrigerant evacuate system and re charge O...

Страница 39: ...t 2 Check gas valve Inducer pressure switch not closing 1 Check pressure switch wires connections and tubing Repair or replace if necessary Inadequate heating Dirty air filter Clean or replace filter...

Страница 40: ...UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB COOLING SUPPLY AIR DB WB GAS HEAT SUPPLY AIR PRES...

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