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32

MAINTENANCE

To ensure continuing high performance, and to minimize the
possibility of premature equipment failure, periodic maintenance

must be performed on this equipment. This HYBRID HEAT unit
should be inspected at least once each year by a qualified service

person. To troubleshoot unit, refer to Tables 9--11, Troubleshooting

Chart and additional information int he Start--Up and
Troubleshooting section.
NOTE TO EQUIPMENT OWNER: Consult your local dealer
about the availability of a maintenance contract.

PERSONAL

INJURY

AND

UNIT

DAMAGE

HAZARD

Failure to follow this warning could result in personal

injury or death and possible unit component damage.
The ability to properly perform maintenance on this

equipment requires certain expertise, mechanical skills,

tools and equipment. If you do not possess these, do not

attempt to perform any maintenance on this equipment,

other than those procedures recommended in the Owner’s

Manual.

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow these warnings could result in personal

injury or death:

1. Turn off electrical power to the unit and install lock out

tag before performing any maintenance or service on this
unit.

2. Use extreme caution when removing panels and parts.
3. Never place anything combustible either on or in contact

with the unit.

!

WARNING

UNIT OPERATION HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
Errors made when reconnecting wires may cause improper

and dangerous operation. Label all wires prior to

disconnecting when servicing.

CAUTION

!

The minimum maintenance requirements for this equipment are as

follows:

1. Inspect air filter(s) each month. Clean or replace when

necessary.

2. Inspect indoor coil, drain pan, and condensate drain each

cooling season for cleanliness. Clean when necessary.

3. Inspect indoor fan motor and wheel for cleanliness each

cooling season. Clean when necessary.

4. Check electrical connections for tightness and controls for

proper operation each cooling season. Service when
necessary.

5. Check for restrictions on inducer outlet. Clean flue hood.
6. Inspect burner compartment before each heating season for

rust, corrosion, soot or excessive dust.

7. Inspect all accessories. Perform any service or maintenance

to the accessories as recommended in the accessory

instructions.

Air Filter

IMPORTANT

: Never operate the unit without a suitable air filter

in the return--air duct system. Always replace the filter with the
same dimensional size and type as originally installed. See Table 1
for recommended filter sizes.
Inspect air filter(s) at least once each month and replace

(throwaway--type) or clean (cleanable--type) at least twice during

each cooling season and twice during the heating season, or
whenever the filter becomes clogged with dust and lint.

Indoor Fan and Motor

NOTE

: All motors are pre--lubricated. Do not attempt to lubricate

these motors.
For longer life, operating economy, and continuing efficiency,

clean accumulated dirt and grease from the blower wheel and

motor annually.

Inducer Blower

NOTE

: All motors are pre--lubricated. Do not attempt to lubricate

these motors.
Clean periodically to assure proper airflow and heating efficiency.
Inspect blower wheel every fall and periodically during the heating

season. For the first heating season, inspect blower wheel

bi--monthly to determine proper cleaning frequency.

Limit Switch

Remove unit access panel to gain access to the limit switch. The

limit switch is located above the indoor blower housing.

NOTE

: On small chassis units, a second limit switch is located

beside the indoor blower housing.

Burner Ignition

Unit is equipped with a direct spark ignition 100 percent lockout

system. Ignition module is located in the control box. Module
contains a self--diagnostic LED. During servicing, refer to label

diagram for LED interpretation.

Main Burners

At the beginning of each heating season, inspect for deterioration
or blockage due to corrosion or other causes. Observe the main

burner flames and adjust, if necessary.

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage or improper operation.
When servicing gas train, do not hit or plug orifice spuds.

CAUTION

!

Removal of Gas Train
To remove the gas train for servicing:

1. Shut off main gas valve.
2. Shut off power to unit and install lockout tag.
3. Remove control access panel (See Fig. 25).
4. Disconnect gas piping at unit gas valve.
5. Remove fan partition mounting bracket (2 screws located

on the left side of control compartment on the fan partition

panel). Slide bracket forward, bottom first, to remove. (See
Fig. 26.)

6. Remove wires connected to gas valve. Mark each wire.
7. Remove the mounting screw that attaches the burner rack to

the unit base (See Fig. 26).

677D

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A

Содержание 677D--A

Страница 1: ...2 Routing Power Leads Into Unit 12 Connecting Ground Lead to Ground Screw 12 Routing Control Power Wires 12 Outdoor Air Temperature Sensor OAT 12 Accessory Installation 13 Special Procedures for 208 v...

Страница 2: ...gned for outdoor installation See Fig 1 Standard units are shipped in a horizontal discharge configuration for installation on a rooftop or on a cement slab see Fig 4 for roof curb dimensions Standard...

Страница 3: ...ftop be sure the roof will support the additional weight WARNING Rigging and handling of this equipment can be hazardous for many reasons due to the installation location roofs elevated structures etc...

Страница 4: ...NOTES 1 Roof curb must be set up for unit being installed 2 Seal strip must be applied as required to unit being installed 3 Roof curb is made of 16 gauge steel 4 Attach ductwork to curb flanges of d...

Страница 5: ...5 A09561 Fig 5 677D A24 30 Unit Dimensions 677D A...

Страница 6: ...6 A09562 Fig 6 677D A36 60 Unit Dimensions 677D A...

Страница 7: ...9 1 8 825 2800 22 559 1 8 825 2800 22 559 1 8 825 INDOOR COIL Rows Fins in Face Area sq ft 3 17 3 7 3 17 3 7 3 17 3 7 3 17 4 7 3 17 4 7 3 17 4 7 3 17 4 7 INDOOR FAN Nominal Airflow Cfm Comfort Variabl...

Страница 8: ...ser Interface instructions for more information Efficiency 1400 1400 1400 1750 1750 1750 Max 1600 1600 1600 2000 2000 2000 Furnace gas ht airflow Low Stage 815 1215 1255 845 1215 1255 Furnace gas ht a...

Страница 9: ...ng could result in personal injury or death For vertical supply and return units tools or parts could drop into ductwork therefore install a 90 degree turn in the return ductwork between the unit and...

Страница 10: ...ast 1 in 25 mm lower than the unit drain pan condensate connection to prevent the pan from overflowing Connect a drain tube using a minimum of field supplied 3 4 in PVC or field supplied 3 4 in copper...

Страница 11: ...ompound pipe dope sparingly and only to male threads of joint when making pipe connections Use only pipe dope that is resistant to action of liquefied petroleum gases as specified by local and or nati...

Страница 12: ...anel See Fig 5 and 6 for location and size For single phase units connect leads to the black and yellow wires CONNECTING GROUND LEAD TO GROUND SCREW Connect the ground lead to the chassis using the gr...

Страница 13: ...humidifier off Wire HUM and COM terminals directly to humidifier as shown in Fig 14 B Electronic Air Cleaner Electronic Air Cleaner terminals are provided on the Evolution Control Board EAC 1 and EAC...

Страница 14: ...14 FURNACE BOARD HP AC BOARD OAT PACKAGE TWO BLACK WIRES TO CONNECT OAT SENSOR A12248 Fig 13 Control Plate A06357 Fig 14 Control Voltage Wiring Connections 677D A...

Страница 15: ...al start up 1 Remove all access panels See Fig 25 2 Read and follow instructions on all DANGER WARNING CAUTION and INFORMATION labels attached to or shipped with unit 3 Make the following inspections...

Страница 16: ...Code 16 System Communication Fault on amber STATUS LED No further troubleshooting information will be available at UI until communications are re established If either COMM LED does not light within...

Страница 17: ...fer to status code 33 STATUS CODE 14 IGNITION LOCKOUT Control will auto reset after three hours Refer to status code 34 STATUS CODE 15 BLOWER MOTOR LOCKOUT Indicates the blower failed to reach 250 RPM...

Страница 18: ...18 A10217C Fig 17 Connection Wiring Schematic 677D A Single Phase Gas Inputs 040 060 090 kBtu hr 677D A...

Страница 19: ...19 A10217L Fig 16 Cont Ladder Wiring Schematic 677D A Single Phase Gas Inputs 040 060 090 kBtu hr 677D A...

Страница 20: ...20 A10219C Fig 18 Connection Wiring Schematic 677D A Single Phase Gas Inputs 115 130 kBtu hr 677D A...

Страница 21: ...21 A10219L Fig 17 Ladder Wiring Schematic 677D A Single Phase Gas Inputs 115 130 kBtu hr 677D A...

Страница 22: ...onds during steady state operation STATUS CODE 42 INDUCER MOTOR FAULT Indicates inducer motor hasn t started within a prescribed time limit Check inducer motor and wiring STATUS CODE 45 CONTROL CIRCUI...

Страница 23: ...apsed Pressing the FAN and TEMPERATURE UP buttons simultaneously defeats cycle timers See UI installation instructions for more detail HEAT PUMP SEQUENCE OF OPERATION COOLING AND HEATING OPERATION Wit...

Страница 24: ...ir Temp Sensor Fault 53 Outdoor air sensor not reading or out of range Ohm out sensor and check wiring Outdoor Coil Sensor Fault 55 Coil sensor not reading or out of range Ohm out sensor and check wir...

Страница 25: ...n is off when outdoor coil temp is outdoor air temperature plus 1_F 6_C or outdoor fan has been ON for 30 minutes Fan is turned off to allow refrigerant system to stabilize S In high stage and low sta...

Страница 26: ...omentarily interrupting 230 VAC power or by interrupting 24 VAC power at SEC1 or SEC2 to the furnace board If flame is proved when there should be no flame present control will lock out of Gas Heating...

Страница 27: ...ontrol Valve NOTE DO NOT set low stage manifold pressure less than 1 4 IN W C or more than 2 0 IN W C for natural gas If manifold pressure is outside this range change main burner orifices f Re instal...

Страница 28: ...a 84 sec to complete one revolution b 3600 84 42 9 c 42 9 x 2 85 8 ft3 of gas flow hr d 85 8 x 1050 90 090 Btuh input In this example the nominal input rate for high stage is 90 000 Btu hr so the high...

Страница 29: ...operation COMPONENT TEST The Evolution Furnace Board features a gas component test system to help diagnose a system problem in the case of a gas component failure To initiate the component test proced...

Страница 30: ...be within the normal operating range of the unit TO USE COOLING CHARGING CHARTS Take the liquid line temperature and read the manifold pressure gauges Refer to the chart to determine what the liquid...

Страница 31: ...047 42 0 014 0 017 0 020 0 024 0 027 0 031 0 035 0 039 0 043 48 0 027 0 032 0 036 0 041 0 046 0 052 0 057 0 063 0 068 60 0 029 0 032 0 036 0 040 0 045 0 049 0 053 Table 8 Filter Pressure Drop Table IN...

Страница 32: ...as recommended in the accessory instructions Air Filter IMPORTANT Never operate the unit without a suitable air filter in the return air duct system Always replace the filter with the same dimensional...

Страница 33: ...oil Straighten bent fins with a fin comb If coated with dirt or lint clean the coils with a vacuum cleaner using the soft brush attachment Be careful not to bend the fins If coated with oil or grease...

Страница 34: ...iquid line and protects against low suction pressures caused by such events as loss of charge low airflow across indoor coil dirty filters etc It opens if the system pressure drops to about 20 psig If...

Страница 35: ...cylinders contain a dip tube to allow liquid refrigerant to flow from cylinder in upright position For cylinders equipped with a dip tube charge Puron units with cylinder in upright position and a com...

Страница 36: ...en low and high stage operation so liquid pressure should not be used for troubleshooting Compressor current should increase 20 45 when switching from low to high stage The compressor solenoid when en...

Страница 37: ...ht position Cylinders manufactured March 1 1999 and later DO NOT have a dip tube and MUST be positioned upside down to allow liquid to flow S Recovery cylinder service pressure rating must be 400 psig...

Страница 38: ...load or increase unit size UI temperature set too low too high Reset UI setting Low refrigerant charge Locate leak repair and recharge Air in system Recover refrigerant evacuate system and re charge O...

Страница 39: ...t 2 Check gas valve Inducer pressure switch not closing 1 Check pressure switch wires connections and tubing Repair or replace if necessary Inadequate heating Dirty air filter Clean or replace filter...

Страница 40: ...UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB COOLING SUPPLY AIR DB WB GAS HEAT SUPPLY AIR PRES...

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