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29

Table 6 – Heating Inputs

HEATING INPUT (BTU/HR)*

NUMBER OF

GAS SUPPLY PRESSURE (IN. W.C.)

MANIFOLD PRESSURE (IN. W.C.)

NUMBER OF

ORIFICES

Natural

Natural

High Stage

Low Stage

ORIFICES

Min

Max

High Stage

Low Stage

40,000

26,000

2

4.0

13.0

3.2

3.8

1.4 ∼

2.0

60,000

39,000

3

4.0

13.0

3.2

3.8

1.4 ∼

2.0

90,000

58,500

3

4.0

13.0

3.2

3.8

1.4 ∼

2.0

115,000

75,000

3

4.0

13.0

3.2

3.8

1.4 ∼

2.0

130,000

84,500

3

4.0

13.0

3.2

3.8

1.4 ∼

2.0

*Cubic ft of natural gas per hour for gas pressures of .5 psig (14 IN. W.C.) or less and a pressure drop of .5 IN. W.C. (based on a .60 specific gravity gas). Ref:

Table 6 2 (b) NFPA54/ANSI Z223.1---2009.

LIMIT SWITCHES
Normally closed limit switch (LS) completes the control circuit.

Should the leaving--air temperature rise above the maximum
allowable temperature, the limit switch opens and the control

circuit “breaks.” Any interruption in the control circuit instantly

closes the gas valve and stops gas flow to the burners. The blower
motor continues to run until LS resets. The furnace board STATUS

LED will display STATUS CODE 33.
When the air temperature at the limit switch drops to the

low--temperature setting of the limit switch, the switch closes and

completes the control circuit. The direct--spark ignition system
cycles and the unit returns to normal heating operation.
ROLLOUT SWITCH
The function of the rollout switch is to close the main gas valve in

the event of flame rollout. The switch is located above the main

burners. When the temperature at the rollout switch reaches the
maximum allowable temperature, the control circuit trips, closing

the gas valve and stopping gas flow to the burners. The indoor fan
motor (IFM) continues to run until switch is reset. The furnace

board STATUS LED will display STATUS CODE 33.
CONTINUOUS FAN MODE
When continuous fan operation is requested by the User Interface

indoor fan motor will operate at continuous blower airflow.
Continuous fan operation is programmable. See the User Interface

Owner’s Manual for detailed instructions. Terminal EAC--1 is
energized as long as the indoor fan motor is energized.
During a call for gas heat, the Evolution control will transition the

indoor fan motor to continuous blower airflow or gas heat airflow,
whichever is lowest. The indoor fan motor will remain ON until

the burners ignite, then shut OFF and remain OFF for the
blower--ON delay allowing the heat exchangers to heat up more

quickly, then restarts at the end of the blower--ON delay period.
The indoor fan motor will revert to continuous--blower airflow
after the gas heating cycle is completed.
When the UI “calls for cooling”, the indoor fan motor will switch
to operate at cooling airflow. When the call for cooling is satisfied,

the indoor fan motor will operate an additional 90 seconds at
cooling airflow before transitioning back to continuous--blower

airflow.
When the call for continuous fan is removed, the indoor blower
will continue operating for an additional 5 seconds before shutting

down, if no other function requires blower motor operation.
COMPONENT TEST
The Evolution Furnace Board features a gas component test system

to help diagnose a system problem in the case of a gas component
failure. To initiate the component test procedure, ensure that there

are no UI inputs to the control (the ABCD connector can be
removed from the Evolution control board for this operation) and

all time delays have expired. Turn on setup switch SW1--6.

NOTE

: The component test feature will not operate if the control

is receiving any UI signals or until all time delays have expired.
The component test sequence is as follows:

1. The control turns the inducer motor ON and keeps it ON

through step 3.

2. After waiting 10 seconds, the control turns the igniter ON

for 15 seconds, then OFF.

3. The control then turns the indoor fan motor on for 15

seconds, then OFF.

4. After shutting the blower motor OFF, the control runs the

inducer for 10 seconds, then turns it OFF.

NOTE

:

The EAC terminals are energized when the blower is

operating.
After the component test is completed, one or more status codes
(11, 25, or 41) will flash. See component test section or Status

Code Label for explanation of status codes.

NOTE

: To repeat component test, turn setup switch SW1--6 to

OFF and then back ON.

Check for Refrigerant Leaks

Locate and repair refrigerant leaks and charge the unit as follows:

1. Use both high-- and low--pressure ports to relieve system

pressure and reclaim remaining refrigerant.

2. Repair leak following accepted practices.

NOTE

: Install a filter drier whenever the system has been opened

for repair.

3. Check system for leaks using an approved method.
4. Evacuate refrigerant system and reclaim refrigerant if no

additional leaks are found.

5. Charge unit with Puron (R--410A) refrigerant, using a

volumetric--charging cylinder or accurate scale. Refer to

unit rating plate for required charge.

Start--Up Adjustments

Complete the required procedures given in the Pre--Start--Up

section before starting the unit. Do not jumper any safety devices

when operating the unit. Do not operate the unit in cooling mode
when the outdoor temperature is below 40

°

F (4.4

_

C) (unless

low--ambient operation is enabled in the UI). Do not rapid cycle
the compressor. Allow 5 min. between “on” cycles to prevent

compressor damage.
CHECKING

COOLING

AND

HEATING

CONTROL

OPERATION
See UI Installation Instructions for detailed system CHECKOUT.
CHECKING AND ADJUSTING REFRIGERANT CHARGE
The refrigerant system is fully charged with Puron (R--410A)
refrigerant and is tested and factory sealed.

NOTE

: Any adjustment to refrigerant charge must be done with

unit operating in HIGH stage.

NOTE

:

Adjustment of the refrigerant charge is not required

unless the unit is suspected of not having the proper R--410A
charge. The charging label and the tables shown refer to system
temperatures and pressures in cooling mode only. A refrigerant
charging label is attached to the outside of the unit. If charge level
is suspect in heat pump heating mode, reclaim all refrigerant and
charge to rating plate amount. (This information may be obtained
from the physical data table also.)

IMPORTANT

:

When evaluating the refrigerant charge, an

indicated adjustment to the specified factory charge must always be

677D

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--

A

Содержание 677D--A

Страница 1: ...2 Routing Power Leads Into Unit 12 Connecting Ground Lead to Ground Screw 12 Routing Control Power Wires 12 Outdoor Air Temperature Sensor OAT 12 Accessory Installation 13 Special Procedures for 208 v...

Страница 2: ...gned for outdoor installation See Fig 1 Standard units are shipped in a horizontal discharge configuration for installation on a rooftop or on a cement slab see Fig 4 for roof curb dimensions Standard...

Страница 3: ...ftop be sure the roof will support the additional weight WARNING Rigging and handling of this equipment can be hazardous for many reasons due to the installation location roofs elevated structures etc...

Страница 4: ...NOTES 1 Roof curb must be set up for unit being installed 2 Seal strip must be applied as required to unit being installed 3 Roof curb is made of 16 gauge steel 4 Attach ductwork to curb flanges of d...

Страница 5: ...5 A09561 Fig 5 677D A24 30 Unit Dimensions 677D A...

Страница 6: ...6 A09562 Fig 6 677D A36 60 Unit Dimensions 677D A...

Страница 7: ...9 1 8 825 2800 22 559 1 8 825 2800 22 559 1 8 825 INDOOR COIL Rows Fins in Face Area sq ft 3 17 3 7 3 17 3 7 3 17 3 7 3 17 4 7 3 17 4 7 3 17 4 7 3 17 4 7 INDOOR FAN Nominal Airflow Cfm Comfort Variabl...

Страница 8: ...ser Interface instructions for more information Efficiency 1400 1400 1400 1750 1750 1750 Max 1600 1600 1600 2000 2000 2000 Furnace gas ht airflow Low Stage 815 1215 1255 845 1215 1255 Furnace gas ht a...

Страница 9: ...ng could result in personal injury or death For vertical supply and return units tools or parts could drop into ductwork therefore install a 90 degree turn in the return ductwork between the unit and...

Страница 10: ...ast 1 in 25 mm lower than the unit drain pan condensate connection to prevent the pan from overflowing Connect a drain tube using a minimum of field supplied 3 4 in PVC or field supplied 3 4 in copper...

Страница 11: ...ompound pipe dope sparingly and only to male threads of joint when making pipe connections Use only pipe dope that is resistant to action of liquefied petroleum gases as specified by local and or nati...

Страница 12: ...anel See Fig 5 and 6 for location and size For single phase units connect leads to the black and yellow wires CONNECTING GROUND LEAD TO GROUND SCREW Connect the ground lead to the chassis using the gr...

Страница 13: ...humidifier off Wire HUM and COM terminals directly to humidifier as shown in Fig 14 B Electronic Air Cleaner Electronic Air Cleaner terminals are provided on the Evolution Control Board EAC 1 and EAC...

Страница 14: ...14 FURNACE BOARD HP AC BOARD OAT PACKAGE TWO BLACK WIRES TO CONNECT OAT SENSOR A12248 Fig 13 Control Plate A06357 Fig 14 Control Voltage Wiring Connections 677D A...

Страница 15: ...al start up 1 Remove all access panels See Fig 25 2 Read and follow instructions on all DANGER WARNING CAUTION and INFORMATION labels attached to or shipped with unit 3 Make the following inspections...

Страница 16: ...Code 16 System Communication Fault on amber STATUS LED No further troubleshooting information will be available at UI until communications are re established If either COMM LED does not light within...

Страница 17: ...fer to status code 33 STATUS CODE 14 IGNITION LOCKOUT Control will auto reset after three hours Refer to status code 34 STATUS CODE 15 BLOWER MOTOR LOCKOUT Indicates the blower failed to reach 250 RPM...

Страница 18: ...18 A10217C Fig 17 Connection Wiring Schematic 677D A Single Phase Gas Inputs 040 060 090 kBtu hr 677D A...

Страница 19: ...19 A10217L Fig 16 Cont Ladder Wiring Schematic 677D A Single Phase Gas Inputs 040 060 090 kBtu hr 677D A...

Страница 20: ...20 A10219C Fig 18 Connection Wiring Schematic 677D A Single Phase Gas Inputs 115 130 kBtu hr 677D A...

Страница 21: ...21 A10219L Fig 17 Ladder Wiring Schematic 677D A Single Phase Gas Inputs 115 130 kBtu hr 677D A...

Страница 22: ...onds during steady state operation STATUS CODE 42 INDUCER MOTOR FAULT Indicates inducer motor hasn t started within a prescribed time limit Check inducer motor and wiring STATUS CODE 45 CONTROL CIRCUI...

Страница 23: ...apsed Pressing the FAN and TEMPERATURE UP buttons simultaneously defeats cycle timers See UI installation instructions for more detail HEAT PUMP SEQUENCE OF OPERATION COOLING AND HEATING OPERATION Wit...

Страница 24: ...ir Temp Sensor Fault 53 Outdoor air sensor not reading or out of range Ohm out sensor and check wiring Outdoor Coil Sensor Fault 55 Coil sensor not reading or out of range Ohm out sensor and check wir...

Страница 25: ...n is off when outdoor coil temp is outdoor air temperature plus 1_F 6_C or outdoor fan has been ON for 30 minutes Fan is turned off to allow refrigerant system to stabilize S In high stage and low sta...

Страница 26: ...omentarily interrupting 230 VAC power or by interrupting 24 VAC power at SEC1 or SEC2 to the furnace board If flame is proved when there should be no flame present control will lock out of Gas Heating...

Страница 27: ...ontrol Valve NOTE DO NOT set low stage manifold pressure less than 1 4 IN W C or more than 2 0 IN W C for natural gas If manifold pressure is outside this range change main burner orifices f Re instal...

Страница 28: ...a 84 sec to complete one revolution b 3600 84 42 9 c 42 9 x 2 85 8 ft3 of gas flow hr d 85 8 x 1050 90 090 Btuh input In this example the nominal input rate for high stage is 90 000 Btu hr so the high...

Страница 29: ...operation COMPONENT TEST The Evolution Furnace Board features a gas component test system to help diagnose a system problem in the case of a gas component failure To initiate the component test proced...

Страница 30: ...be within the normal operating range of the unit TO USE COOLING CHARGING CHARTS Take the liquid line temperature and read the manifold pressure gauges Refer to the chart to determine what the liquid...

Страница 31: ...047 42 0 014 0 017 0 020 0 024 0 027 0 031 0 035 0 039 0 043 48 0 027 0 032 0 036 0 041 0 046 0 052 0 057 0 063 0 068 60 0 029 0 032 0 036 0 040 0 045 0 049 0 053 Table 8 Filter Pressure Drop Table IN...

Страница 32: ...as recommended in the accessory instructions Air Filter IMPORTANT Never operate the unit without a suitable air filter in the return air duct system Always replace the filter with the same dimensional...

Страница 33: ...oil Straighten bent fins with a fin comb If coated with dirt or lint clean the coils with a vacuum cleaner using the soft brush attachment Be careful not to bend the fins If coated with oil or grease...

Страница 34: ...iquid line and protects against low suction pressures caused by such events as loss of charge low airflow across indoor coil dirty filters etc It opens if the system pressure drops to about 20 psig If...

Страница 35: ...cylinders contain a dip tube to allow liquid refrigerant to flow from cylinder in upright position For cylinders equipped with a dip tube charge Puron units with cylinder in upright position and a com...

Страница 36: ...en low and high stage operation so liquid pressure should not be used for troubleshooting Compressor current should increase 20 45 when switching from low to high stage The compressor solenoid when en...

Страница 37: ...ht position Cylinders manufactured March 1 1999 and later DO NOT have a dip tube and MUST be positioned upside down to allow liquid to flow S Recovery cylinder service pressure rating must be 400 psig...

Страница 38: ...load or increase unit size UI temperature set too low too high Reset UI setting Low refrigerant charge Locate leak repair and recharge Air in system Recover refrigerant evacuate system and re charge O...

Страница 39: ...t 2 Check gas valve Inducer pressure switch not closing 1 Check pressure switch wires connections and tubing Repair or replace if necessary Inadequate heating Dirty air filter Clean or replace filter...

Страница 40: ...UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB COOLING SUPPLY AIR DB WB GAS HEAT SUPPLY AIR PRES...

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