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27

For installations above 2,000 ft (610 m), multiply the input by on
the rating plate by the derate multiplier in Table 5 for the correct

input rate.
IN CANADA:
The input rating for altitudes from 2,000 (610 m) to 4,500 ft (1372

m) above sea level must be derated 10 percent by an authorized
Gas Conversion Station or Dealer.
EXAMPLE:
90,000 Btuh Input Furnace Installed at 4300 ft (1311 m).

Furnace Input Rate

Derate Multiplier

Furnace Input Rate

at Sea Level

X

Factor

=

at Installation

Altitude

90,000

X

0.90

=

81,000

Table 5 – Altitude Derate Multiplier for U.S.A.*

Altitude ft (m)

Percent of Derate

Derate Multiplier

Factor

{

0--2000

(0--610)

0

1.00

2001--3000*

(610--914)

8--12

0.90

3001--4000

(915--1219)

12--16

0.86

4001--5000

(1220--1524)

16--20

0.82

5001--6000

(1524--1829)

20--24

0.78

6001--7000

(1829--2134)

24--28

0.74

7001--8000

(2134--2438)

28--32

0.70

8001--9000

(2139--2743)

32--36

0.66

9001--10,000

(2744--3048)

36--40

0.62

* In Canada see Canadian Altitude Adjustment

{

Derate multiplier factors are based on midpoint altitude for altitude range.

b. When the gas supply being used has a different heating

value or specific gravity, refer to national and local

codes, or contact your distributor to determine the
required orifice size.

2. Adjust manifold pressure to obtain low stage input rate (See

Fig. 20).

a. Turn off gas supply to unit.

b. Remove pipe plug on manifold (See Fig. 21) and

connect manometer. Turn on gas supply to unit.

c. Turn gas valve switch to ON.

d. Set unit to run for 20 minutes in low--stage gas heat

operation using the ”INSTALLER CHECKOUT” menu
on the UI.

e. Remove regulator adjustment cap from low stage gas

valve pressure regulator (See Fig. 20) and turn
low--stage adjusting screw (3/16 or smaller flat--tipped

screwdriver) counterclockwise (out) to decrease rate and
clockwise (in) to increase input rate.

REGULATOR COVER SCREW

PLASTIC ADJUST SCREW

LOW STAGE  
GAS PRESSURE 
REGULATOR ADJUSTMENT

MANIFOLD
PRESSURE TAP

INLET
PRESSURE TAP

ON/OFF SWITCH

REGULATOR SPRING

HIGH STAGE GAS
PRESSURE REGULATOR
ADJUSTMENT

A04167

Fig. 20 -- Redundant Automatic Gas Control Valve

NOTE

: DO NOT set low stage manifold pressure less than 1.4

IN. W.C or more than 2.0 IN. W.C for natural gas. If manifold
pressure is outside this range, change main burner orifices.

f. Re--install low stage regulator adjustment cap.

g. Leave manometer connected.

NOTE

: If orifice hole appears damaged or it is suspected to have

been re--drilled, check orifice hole with a numbered drill bit of the
correct size. Never re--drill an orifice. A burr--free and squarely
aligned orifice hole is essential for proper flame characteristics.

3. Verify natural gas low stage input rate.

a. Turn off all other gas appliances and pilots served by

the gas meter.

b. If unit is not running, set unit to run for 20 minutes in

low--stage gas heat operation using the ”INSTALLER

CHECKOUT” menu on the User Interface.

c. Record number of seconds for gas meter to complete

one revolution.

d. Divide number of seconds in step c. into 3600 (number

of seconds in 1 hour).

e. Multiply result of step d. by the number of cubic feet

shown for one revolution of test dial to obtain cubic feet

of gas flow per hour.

f. Multiply result of step f. by Btu heating value of the gas

to obtain total measured input shown in Table 3.
(Consult the local gas supplier if the heating value of
gas is not known).

EXAMPLE: Assume a 90,000 high stage input unit is being
installed. Assume that the size of the dial is 2 cubic ft., one

revolution takes 129 sec., and the heating value of the gas is 1025

Btu/ft3. Proceed as follows:

a. 129 sec. to complete one revolution

b. 3600/129 = 27.9

c. 27.9 x 2 = 55.8 ft3 of gas flow/hr.

d. 55.8 x 1050 = 58,590 Btuh input.

In this example, the nominal input rate for low stage is 58,500
Btu/hr, so the low stage manifold pressure is correctly set.
If the measured low stage rate is too low, increase the manifold

pressure to increase rate. If the measured low stage rate is too high,
decrease the manifold pressure to decrease rate.

NOTE

: Double--check that UI is running on low stage gas heat

while clocking the low stage firing rate.

4. Verify proper low stage gas heat temperature rise.

a. Furnace must operate within rise range listed on rating

plate.

b. Select ”COMFORT” or ”EFFICIENCY” mode on User

Interface. ”COMFORT” mode will provide a warmer

677D

--

--

A

Содержание 677D--A

Страница 1: ...2 Routing Power Leads Into Unit 12 Connecting Ground Lead to Ground Screw 12 Routing Control Power Wires 12 Outdoor Air Temperature Sensor OAT 12 Accessory Installation 13 Special Procedures for 208 v...

Страница 2: ...gned for outdoor installation See Fig 1 Standard units are shipped in a horizontal discharge configuration for installation on a rooftop or on a cement slab see Fig 4 for roof curb dimensions Standard...

Страница 3: ...ftop be sure the roof will support the additional weight WARNING Rigging and handling of this equipment can be hazardous for many reasons due to the installation location roofs elevated structures etc...

Страница 4: ...NOTES 1 Roof curb must be set up for unit being installed 2 Seal strip must be applied as required to unit being installed 3 Roof curb is made of 16 gauge steel 4 Attach ductwork to curb flanges of d...

Страница 5: ...5 A09561 Fig 5 677D A24 30 Unit Dimensions 677D A...

Страница 6: ...6 A09562 Fig 6 677D A36 60 Unit Dimensions 677D A...

Страница 7: ...9 1 8 825 2800 22 559 1 8 825 2800 22 559 1 8 825 INDOOR COIL Rows Fins in Face Area sq ft 3 17 3 7 3 17 3 7 3 17 3 7 3 17 4 7 3 17 4 7 3 17 4 7 3 17 4 7 INDOOR FAN Nominal Airflow Cfm Comfort Variabl...

Страница 8: ...ser Interface instructions for more information Efficiency 1400 1400 1400 1750 1750 1750 Max 1600 1600 1600 2000 2000 2000 Furnace gas ht airflow Low Stage 815 1215 1255 845 1215 1255 Furnace gas ht a...

Страница 9: ...ng could result in personal injury or death For vertical supply and return units tools or parts could drop into ductwork therefore install a 90 degree turn in the return ductwork between the unit and...

Страница 10: ...ast 1 in 25 mm lower than the unit drain pan condensate connection to prevent the pan from overflowing Connect a drain tube using a minimum of field supplied 3 4 in PVC or field supplied 3 4 in copper...

Страница 11: ...ompound pipe dope sparingly and only to male threads of joint when making pipe connections Use only pipe dope that is resistant to action of liquefied petroleum gases as specified by local and or nati...

Страница 12: ...anel See Fig 5 and 6 for location and size For single phase units connect leads to the black and yellow wires CONNECTING GROUND LEAD TO GROUND SCREW Connect the ground lead to the chassis using the gr...

Страница 13: ...humidifier off Wire HUM and COM terminals directly to humidifier as shown in Fig 14 B Electronic Air Cleaner Electronic Air Cleaner terminals are provided on the Evolution Control Board EAC 1 and EAC...

Страница 14: ...14 FURNACE BOARD HP AC BOARD OAT PACKAGE TWO BLACK WIRES TO CONNECT OAT SENSOR A12248 Fig 13 Control Plate A06357 Fig 14 Control Voltage Wiring Connections 677D A...

Страница 15: ...al start up 1 Remove all access panels See Fig 25 2 Read and follow instructions on all DANGER WARNING CAUTION and INFORMATION labels attached to or shipped with unit 3 Make the following inspections...

Страница 16: ...Code 16 System Communication Fault on amber STATUS LED No further troubleshooting information will be available at UI until communications are re established If either COMM LED does not light within...

Страница 17: ...fer to status code 33 STATUS CODE 14 IGNITION LOCKOUT Control will auto reset after three hours Refer to status code 34 STATUS CODE 15 BLOWER MOTOR LOCKOUT Indicates the blower failed to reach 250 RPM...

Страница 18: ...18 A10217C Fig 17 Connection Wiring Schematic 677D A Single Phase Gas Inputs 040 060 090 kBtu hr 677D A...

Страница 19: ...19 A10217L Fig 16 Cont Ladder Wiring Schematic 677D A Single Phase Gas Inputs 040 060 090 kBtu hr 677D A...

Страница 20: ...20 A10219C Fig 18 Connection Wiring Schematic 677D A Single Phase Gas Inputs 115 130 kBtu hr 677D A...

Страница 21: ...21 A10219L Fig 17 Ladder Wiring Schematic 677D A Single Phase Gas Inputs 115 130 kBtu hr 677D A...

Страница 22: ...onds during steady state operation STATUS CODE 42 INDUCER MOTOR FAULT Indicates inducer motor hasn t started within a prescribed time limit Check inducer motor and wiring STATUS CODE 45 CONTROL CIRCUI...

Страница 23: ...apsed Pressing the FAN and TEMPERATURE UP buttons simultaneously defeats cycle timers See UI installation instructions for more detail HEAT PUMP SEQUENCE OF OPERATION COOLING AND HEATING OPERATION Wit...

Страница 24: ...ir Temp Sensor Fault 53 Outdoor air sensor not reading or out of range Ohm out sensor and check wiring Outdoor Coil Sensor Fault 55 Coil sensor not reading or out of range Ohm out sensor and check wir...

Страница 25: ...n is off when outdoor coil temp is outdoor air temperature plus 1_F 6_C or outdoor fan has been ON for 30 minutes Fan is turned off to allow refrigerant system to stabilize S In high stage and low sta...

Страница 26: ...omentarily interrupting 230 VAC power or by interrupting 24 VAC power at SEC1 or SEC2 to the furnace board If flame is proved when there should be no flame present control will lock out of Gas Heating...

Страница 27: ...ontrol Valve NOTE DO NOT set low stage manifold pressure less than 1 4 IN W C or more than 2 0 IN W C for natural gas If manifold pressure is outside this range change main burner orifices f Re instal...

Страница 28: ...a 84 sec to complete one revolution b 3600 84 42 9 c 42 9 x 2 85 8 ft3 of gas flow hr d 85 8 x 1050 90 090 Btuh input In this example the nominal input rate for high stage is 90 000 Btu hr so the high...

Страница 29: ...operation COMPONENT TEST The Evolution Furnace Board features a gas component test system to help diagnose a system problem in the case of a gas component failure To initiate the component test proced...

Страница 30: ...be within the normal operating range of the unit TO USE COOLING CHARGING CHARTS Take the liquid line temperature and read the manifold pressure gauges Refer to the chart to determine what the liquid...

Страница 31: ...047 42 0 014 0 017 0 020 0 024 0 027 0 031 0 035 0 039 0 043 48 0 027 0 032 0 036 0 041 0 046 0 052 0 057 0 063 0 068 60 0 029 0 032 0 036 0 040 0 045 0 049 0 053 Table 8 Filter Pressure Drop Table IN...

Страница 32: ...as recommended in the accessory instructions Air Filter IMPORTANT Never operate the unit without a suitable air filter in the return air duct system Always replace the filter with the same dimensional...

Страница 33: ...oil Straighten bent fins with a fin comb If coated with dirt or lint clean the coils with a vacuum cleaner using the soft brush attachment Be careful not to bend the fins If coated with oil or grease...

Страница 34: ...iquid line and protects against low suction pressures caused by such events as loss of charge low airflow across indoor coil dirty filters etc It opens if the system pressure drops to about 20 psig If...

Страница 35: ...cylinders contain a dip tube to allow liquid refrigerant to flow from cylinder in upright position For cylinders equipped with a dip tube charge Puron units with cylinder in upright position and a com...

Страница 36: ...en low and high stage operation so liquid pressure should not be used for troubleshooting Compressor current should increase 20 45 when switching from low to high stage The compressor solenoid when en...

Страница 37: ...ht position Cylinders manufactured March 1 1999 and later DO NOT have a dip tube and MUST be positioned upside down to allow liquid to flow S Recovery cylinder service pressure rating must be 400 psig...

Страница 38: ...load or increase unit size UI temperature set too low too high Reset UI setting Low refrigerant charge Locate leak repair and recharge Air in system Recover refrigerant evacuate system and re charge O...

Страница 39: ...t 2 Check gas valve Inducer pressure switch not closing 1 Check pressure switch wires connections and tubing Repair or replace if necessary Inadequate heating Dirty air filter Clean or replace filter...

Страница 40: ...UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB COOLING SUPPLY AIR DB WB GAS HEAT SUPPLY AIR PRES...

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