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oil leakage include, but are not limited to, compressor
replacement, repairing refrigerant leaks, replacing refrigerant

components such as filter drier, pressure switch, metering device,
coil, accumulator, or reversing valve.

Synthetic Roof Precautionary Procedure

1. Cover extended roof working area with an impermeable

polyethylene (plastic) drip cloth or tarp. Cover an
approximate 10x10 ft (3x3 m) area.

2. Cover area in front of the unit service panel with a terry

cloth shop towel to absorb lubricant spills and prevent
run--offs, and protect drop cloth from tears caused by tools

or components.

3. Place terry cloth shop towel inside unit immediately under

component(s) to be serviced and prevent lubricant
run--offs through the louvered openings in the unit base.

4. Perform required service.
5. Remove and dispose of any oil contaminated material per

local codes.

LIQUID LINE FILTER DRIER

The biflow filter drier is specifically designed to operate with

Puron. Use only factory--authorized components. Filter drier must
be replaced whenever the refrigerant system is opened. When

removing a filter drier, use a tubing cutter to cut the drier from the
system. Do not unsweat a filter drier from the system. Heat from

unsweating will release moisture and contaminants from drier

into system.

PURON (R--410A) REFRIGERANT CHARGING

Refer to unit information plate and charging chart. Some R--410A
refrigerant cylinders contain a dip tube to allow liquid refrigerant

to flow from cylinder in upright position. For cylinders equipped
with a dip tube, charge Puron units with cylinder in upright

position and a commercial metering device in manifold hose.

Charge refrigerant into suction--line.

Step 14 — System Information

LOSS OF CHARGE SWITCH

The loss of charge switch is a protective device wired into control
circuit (low voltage). It shuts off the compressor if abnormally

low pressures are present in the refrigeration circuit.

NOTE

: Because these switches are attached to refrigeration

system under pressure, it is not advisable to remove this device
for troubleshooting unless you are reasonably certain that a
problem exists. If switch must be removed, remove and recover
all system charge so that pressure gauges read 0 psi. Never open
system without breaking vacuum with dry nitrogen.

CHECK DEFROST THERMOSTAT

There is a liquid header with a brass distributor and feeder tube

going into outdoor coil. At the end of 1 of the feeder tubes, there
is a 3/8--in. OD stub tube approximately 3 in. (76 mm) long. (See

Fig. 28). The defrost thermostat should be located on stub tube.
Note that there is only 1 stub tube used with liquid header, and on

most units it is the bottom circuit.
The defrost thermostat signals heat pump that conditions are right
for defrost or that conditions have changed to terminate defrost. It

is a thermally actuated switch clamped to outdoor coil to sense its
temperature. Normal temperature range is closed at 30

_

3

_

F

and open at 80

_

5

_

F.

NOTE

: The defrost thermostat must be located on the liquid side

of the outdoor coil on the bottom circuit and as close to the coil as
possible.

FEEDER TUBE

STUB TUBE

DEFROST

THERMOSTAT

C99029

Fig. 28 -- Defrost Thermostat

TROUBLESHOOTING

Refer to the Cooling and Heating Troubleshooting Chart (Table

8) for troubleshooting information.

START--UP CHECKLIST

Use the Start--Up Checklist.

604D

Содержание 604D024

Страница 1: ...rflow Airflow Adjustments 19 Defrost Control 19 Quiet Shift 19 Defrost 19 20 MAINTENANCE 20 25 Air Filter 21 Indoor Blower and Motor 21 Outdoor Coil Indoor Coil Condensate Drain Pan 21 Outdoor Fan 23...

Страница 2: ...roof curb Improperly applied gasketing also can result in air leaks and poor unit performance Curb should be level to within 1 4 in 6 mm See Fig 6 This is necessary for unit drain to function properl...

Страница 3: ...00 355 6 BOTTOM OF UNIT 0 50 12 7 NEC REQUIRED CLEARANCES INCHES mm BETWEEN UNITS POWER ENTRY SIDE 42 00 1066 8 UNIT AND UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WA...

Страница 4: ...IT 0 50 12 7 NEC REQUIRED CLEARANCES INCHES mm BETWEEN UNITS POWER ENTRY SIDE 42 00 1066 8 UNIT AND UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED...

Страница 5: ...et if not already installed 1 Remove unit from shipping carton Leave top shipping skid on the unit for use as a spreader bar to prevent the rigging straps from damagingthe unit If theskid isnot availa...

Страница 6: ...also be used A BTyp Supply opening B x C Long Support D 445 16 Return opening B X C Insulate d deck pan Short Support CTyp C00076 UNIT SIZE ODS CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM 604D024 0...

Страница 7: ...allation standards for residential heating and air conditioning systems OPTIONAL RETURN AIR OPENING OPTIONAL SUPPLY AIR OPENING EVAP COIL COND COIL 2 C99096 Fig 7 Slab Mounting Detail 5 Secure all duc...

Страница 8: ...rection of improper voltage and or phase imbalance 4 Insulate low voltage wires for highest voltage contained within conduit when low voltage control wires are in same conduit as high voltage wires 5...

Страница 9: ...high voltage raceway to the line wiring splice box See Fig 12 through 16 For singlephase units connect leads to the black and yellow wires for 3 phase units connect the leads to the black yellow and b...

Страница 10: ...NNECT PER NEC FROM POWER SOURCE RETURN AIR TOP COVER NEC NATIONAL ELECTRICAL CODE C00063 Fig 9 Typical Installation Duct Covers C00092 Fig 10 604D with Duct Covers On 1 MIN 2 MIN TRAP OUTLET C99013 Fi...

Страница 11: ...11 A07021 Fig 12 Wiring Schematics 604D Single Phase 604D...

Страница 12: ...12 A07014 Fig 13 Wiring Schematics 604D Three Phase 604D...

Страница 13: ...hat airflow delivered falls within proper range for the size unit installed This applies to all operational modes with the exception of electric heat modes See Fig 18 B as indicated c SYSTEM TYPE SELE...

Страница 14: ...N The following basic configuration of the indoor motor will provide ARI rated performance of the System This BASIC CONFIGURATION should be used when the rated ARI performance is required or if system...

Страница 15: ...is energized See Fig 18 During Super dehumidify mode the G signal is not present and the auxiliary terminals are not energized If the installation includes the use of the operating mode do not use the...

Страница 16: ...pump is also operating in either heating or defrost modes the motor will modify its airflow output if necessary to provide an airflow which is defined as safe for the operation of the electric heater...

Страница 17: ...nd G These completed circuits through the thermostat connect contactor coil C through unit wire Y and ECM board through unit wire G across the 24 v secondary of transformer TRAN Thermidistat or Thermo...

Страница 18: ...oper compressor 3 phase power lead orientation If not corrected within 5 minutes the internal protector will shut off the compressor The 3 phase power leads to the unit must be reversed to correct rot...

Страница 19: ...g the set up pins on the Easy Select board Unit 604D utilizes state of the art ECM Electronic Computated Motor ID Blower Motors Step 3 Defrost Control QUIET SHIFT Quiet Shift is a field selectable def...

Страница 20: ...5 0 039 0 043 048 0 027 0 032 0 036 0 041 0 046 0 052 0 057 0 063 0 068 060 0 029 0 032 0 036 0 040 0 045 0 049 0 053 again turn off for an additional 30 sec and the outdoor fan for 40 sec When the Qu...

Страница 21: ...necessary 4 Check electrical connections for tightness and controls for proper operation each cooling season Service when necessary Step 1 Air Filter IMPORTANT Never operate the unit without a suitabl...

Страница 22: ...41 39 36 33 30 384 108 103 98 93 88 2647 42 40 37 34 31 394 110 105 100 95 90 2716 44 41 38 35 32 404 112 107 102 97 92 2785 45 42 39 36 33 414 114 109 104 99 94 2854 46 43 40 37 34 424 116 111 106 1...

Страница 23: ...curely After inspecting the electrical controls and wiring replace all the panels Start the unit and observe at least one complete cooling cycle to ensure proper operation If discrepancies are observe...

Страница 24: ...pumps refrigerant throughout the system by the interaction of a stationary and an orbiting scroll The scroll compressor has no dynamic suction or discharge valves and it is more tolerant of stresses...

Страница 25: ...nder in upright position and a commercial metering device in manifold hose Charge refrigerant into suction line Step 14 System Information LOSS OF CHARGE SWITCH The loss of charge switch is a protecti...

Страница 26: ...driers with rated working pressures less than 600 psig S Do not leave Puron suction line filter driers in line longer than 72 hours S Do not install a suction line filter drier in liquid line S POE o...

Страница 27: ...utdoor unit Cooling Size C SYSTEM TYPE Select AC for Gas Package Units D AC HP CFM ADJUST Select NOM E ON OFF DELAY Do not use ENH for this unit F CONTINUOUS FAN Select desired speed 2 Remove Jumper J...

Страница 28: ...ne cause and correct Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat Faulty condenser fan motor or capacitor Replace Restricti...

Страница 29: ...r Purge as necessary NOTE After purging gas line of air wait at least 5 minutes for any gas to dissipate before attempting to light unit 2 Check gas valve Inadequate heating Dirty air filter Clean or...

Страница 30: ...PUMP SUPPLY AIR ___________ GAS HEAT SUPPLY AIR ___________ ELECTRIC HEAT SUPPLY AIR ___________ PRESSURES GAS INLET PRESSURE ___________IN WG GAS MANIFOLD PRESSURE ___________IN WG REFRIGERANT SUCTI...

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