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19

COMPRESSOR

ACCUMULATOR

OUTDOOR COIL

INDOOR COIL

LCS

LEGEND

HPS – High Pressure Switch
LCS – Loss of Charge Switch

Accurater

 ®

 Metering De vice

Arrow indicates direction of flo  w

TXV in Bypass

    

   Position

Metering

Position

HP S

C03012

Fig. 23 -- Typical Heat Pump Operation, Heating Mode

LOW CHARGE COOLING

Use Cooling Charging Chart (Fig. 25). Vary refrigerant until the

conditions of the chart are met. Note that charging charts are
different from type normally used. Charts are based on charging

the units to correct subcooling for the various operating
conditions. Accurate pressure gauge and temperature sensing

devices are required. Connect the pressure gauge to the service

port on the suction line. Mount the temperature sensing device on
the suction line and insulate it so that the outdoor ambient does

not affect the reading. Indoor air CFM must be within the normal
operating range of the unit.

TO USE COOLING CHARGING CHARTS

Take the liquid line temperature and read the manifold pressure

gauges. Refer to the chart to determine what the liquid line
temperature should be.

NOTE

: If the problem causing the inaccurate readings is a

refrigerant leak, refer to Check for Refrigerant Leaks section.

INDOOR AIRFLOW AND AIRFLOW ADJUSTMENTS

PERSONAL INJURY AND UNIT DAMAGE HAZARD

Failure to follow this warning could result in personal injury

or death and possible unit component damage.
The heating and cooling operation, the recommended airflow

is 350 to 450 cfm for each 12,000 Btuh of rated cooling

capacity. For units with optional electric heat, the airflow must

not be reduced below the levels stated in Table 2.

!

WARNING

Tables 3 & 4 show both heating and cooling airflows. Refer to
these tables to determine the airflow for the system being

installed.

NOTE

: Be sure that all supply--and return--air grilles are open,

free from obstructions, and adjusted properly.
Airflow can be changed by changing the set up pins on the Easy

Select board.

Unit 604D utilizes state of the art ECM (Electronic Computated
Motor) ID Blower Motors.

Step 3 — Defrost Control

QUIET SHIFT

Quiet Shift is a field--selectable defrost mode, which will

eliminate occasional noise that could be heard at the start of

defrost cycle and restarting of heating cycle. It is selected by
placing DIP switch 3 (on defrost board) in ON position.
When Quiet Shift switch is placed in ON position, and a defrost
is initiated, the following sequence of operation will occur.

Reversing valve will energize, outdoor fan will turn off,

compressor will turn off for 30 sec and then turn back on to
complete defrost. At the start of heating after conclusion of

defrost reversing valve will de--energize, compressor will turn off
for another 30 sec, and the outdoor fan will stay off for 40 sec,

before starting in the Heating mode.

DEFROST

The defrost control is a time/temperature control which includes a
field--selectable time period (DIP switch 1 and 2 on the board)

between defrost cycles of 30, 60, 90, or 120 minutes (factory set

at 30 minutes). To initiate a forced defrost, two options are
available depending on the status of the defrost thermostat.
If defrost thermostat is closed, speedup pins (J1) must be shorted
by placing a flat head screw driver in between for 5 sec and

releasing, to observe a complete defrost cycle. When the Quiet

Shift switch is selected, compressor will be turned off for two 30
sec intervals during this complete defrost cycle, as explained

previously. When Quiet Shift switch is in factory default OFF
position, a normal and complete defrost cycle will be observed.
If defrost thermostat is in open position, and speedup pins are
shorted (with a flat head screw driver) for 5 sec and released, a

short defrost cycle will be observed (actual length is dependent

upon the selected Quiet Shift position). When Quiet Shift switch
is in ON position, the length of defrost is 1 minute (30 sec

compressor off period followed by 30 sec of defrost with
compressor

operation). On return to heating operation, compressor will

604D

Содержание 604D024

Страница 1: ...rflow Airflow Adjustments 19 Defrost Control 19 Quiet Shift 19 Defrost 19 20 MAINTENANCE 20 25 Air Filter 21 Indoor Blower and Motor 21 Outdoor Coil Indoor Coil Condensate Drain Pan 21 Outdoor Fan 23...

Страница 2: ...roof curb Improperly applied gasketing also can result in air leaks and poor unit performance Curb should be level to within 1 4 in 6 mm See Fig 6 This is necessary for unit drain to function properl...

Страница 3: ...00 355 6 BOTTOM OF UNIT 0 50 12 7 NEC REQUIRED CLEARANCES INCHES mm BETWEEN UNITS POWER ENTRY SIDE 42 00 1066 8 UNIT AND UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WA...

Страница 4: ...IT 0 50 12 7 NEC REQUIRED CLEARANCES INCHES mm BETWEEN UNITS POWER ENTRY SIDE 42 00 1066 8 UNIT AND UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED...

Страница 5: ...et if not already installed 1 Remove unit from shipping carton Leave top shipping skid on the unit for use as a spreader bar to prevent the rigging straps from damagingthe unit If theskid isnot availa...

Страница 6: ...also be used A BTyp Supply opening B x C Long Support D 445 16 Return opening B X C Insulate d deck pan Short Support CTyp C00076 UNIT SIZE ODS CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM 604D024 0...

Страница 7: ...allation standards for residential heating and air conditioning systems OPTIONAL RETURN AIR OPENING OPTIONAL SUPPLY AIR OPENING EVAP COIL COND COIL 2 C99096 Fig 7 Slab Mounting Detail 5 Secure all duc...

Страница 8: ...rection of improper voltage and or phase imbalance 4 Insulate low voltage wires for highest voltage contained within conduit when low voltage control wires are in same conduit as high voltage wires 5...

Страница 9: ...high voltage raceway to the line wiring splice box See Fig 12 through 16 For singlephase units connect leads to the black and yellow wires for 3 phase units connect the leads to the black yellow and b...

Страница 10: ...NNECT PER NEC FROM POWER SOURCE RETURN AIR TOP COVER NEC NATIONAL ELECTRICAL CODE C00063 Fig 9 Typical Installation Duct Covers C00092 Fig 10 604D with Duct Covers On 1 MIN 2 MIN TRAP OUTLET C99013 Fi...

Страница 11: ...11 A07021 Fig 12 Wiring Schematics 604D Single Phase 604D...

Страница 12: ...12 A07014 Fig 13 Wiring Schematics 604D Three Phase 604D...

Страница 13: ...hat airflow delivered falls within proper range for the size unit installed This applies to all operational modes with the exception of electric heat modes See Fig 18 B as indicated c SYSTEM TYPE SELE...

Страница 14: ...N The following basic configuration of the indoor motor will provide ARI rated performance of the System This BASIC CONFIGURATION should be used when the rated ARI performance is required or if system...

Страница 15: ...is energized See Fig 18 During Super dehumidify mode the G signal is not present and the auxiliary terminals are not energized If the installation includes the use of the operating mode do not use the...

Страница 16: ...pump is also operating in either heating or defrost modes the motor will modify its airflow output if necessary to provide an airflow which is defined as safe for the operation of the electric heater...

Страница 17: ...nd G These completed circuits through the thermostat connect contactor coil C through unit wire Y and ECM board through unit wire G across the 24 v secondary of transformer TRAN Thermidistat or Thermo...

Страница 18: ...oper compressor 3 phase power lead orientation If not corrected within 5 minutes the internal protector will shut off the compressor The 3 phase power leads to the unit must be reversed to correct rot...

Страница 19: ...g the set up pins on the Easy Select board Unit 604D utilizes state of the art ECM Electronic Computated Motor ID Blower Motors Step 3 Defrost Control QUIET SHIFT Quiet Shift is a field selectable def...

Страница 20: ...5 0 039 0 043 048 0 027 0 032 0 036 0 041 0 046 0 052 0 057 0 063 0 068 060 0 029 0 032 0 036 0 040 0 045 0 049 0 053 again turn off for an additional 30 sec and the outdoor fan for 40 sec When the Qu...

Страница 21: ...necessary 4 Check electrical connections for tightness and controls for proper operation each cooling season Service when necessary Step 1 Air Filter IMPORTANT Never operate the unit without a suitabl...

Страница 22: ...41 39 36 33 30 384 108 103 98 93 88 2647 42 40 37 34 31 394 110 105 100 95 90 2716 44 41 38 35 32 404 112 107 102 97 92 2785 45 42 39 36 33 414 114 109 104 99 94 2854 46 43 40 37 34 424 116 111 106 1...

Страница 23: ...curely After inspecting the electrical controls and wiring replace all the panels Start the unit and observe at least one complete cooling cycle to ensure proper operation If discrepancies are observe...

Страница 24: ...pumps refrigerant throughout the system by the interaction of a stationary and an orbiting scroll The scroll compressor has no dynamic suction or discharge valves and it is more tolerant of stresses...

Страница 25: ...nder in upright position and a commercial metering device in manifold hose Charge refrigerant into suction line Step 14 System Information LOSS OF CHARGE SWITCH The loss of charge switch is a protecti...

Страница 26: ...driers with rated working pressures less than 600 psig S Do not leave Puron suction line filter driers in line longer than 72 hours S Do not install a suction line filter drier in liquid line S POE o...

Страница 27: ...utdoor unit Cooling Size C SYSTEM TYPE Select AC for Gas Package Units D AC HP CFM ADJUST Select NOM E ON OFF DELAY Do not use ENH for this unit F CONTINUOUS FAN Select desired speed 2 Remove Jumper J...

Страница 28: ...ne cause and correct Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat Faulty condenser fan motor or capacitor Replace Restricti...

Страница 29: ...r Purge as necessary NOTE After purging gas line of air wait at least 5 minutes for any gas to dissipate before attempting to light unit 2 Check gas valve Inadequate heating Dirty air filter Clean or...

Страница 30: ...PUMP SUPPLY AIR ___________ GAS HEAT SUPPLY AIR ___________ ELECTRIC HEAT SUPPLY AIR ___________ PRESSURES GAS INLET PRESSURE ___________IN WG GAS MANIFOLD PRESSURE ___________IN WG REFRIGERANT SUCTI...

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