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16

f. DEHUMIDIFY AND SUPER DEHUMIDIFY

CAPABILITIES

These models are capable of responding to a signal
from indoor system control (thermostat, Thermidistat,
zoning control) to operate in comfort control modes

such as Super Dehumidify Mode. Consult literature
provided with indoor system control to determine if

these operating modes are available, and to see control
set up instructions. No special setup or wiring of unit
is required.

604D SEQUENCE OF OPERATION

a. CONTINUOUS FAN

(1.) Thermostat closes circuit R to G--The Blower

runs at continuous fan airflow.

b. COOLING MODE--LOW HUMIDITY

(1.) If indoor temperature is above temperature set

point and humidity is below humidity set point,

thermostat closes circuits R to G, R to Y/Y2 and
R to O--The unit delivers cooling airflow.

c. COOLING MODE--DEHUMIDIFICATION

(1.) If indoor temperature is above temperature set

point and humidity is above humidity set point,

thermostat or Thermidistat closes circuits R to G,
R to O, and R to Y/Y2 and humidistat or

Thermidistat opens R to DH--The unit delivers
airflow which is approximately 80 percent of the
nominal cooling airflow to increase the latent

capacity of the system.

d. COOLING MODE--SUPER DEHUMIDIFY

OPERATION (see quick reference guide)

NOTE

: The indoor control used, such as a Thermidistat, must be

capable of providing Super Dehumidify operation mode and
control must be configured as outlined in its installation
instructions. Consult indoor control literature to determine if
control is capable of providing Super Dehumidify inputs and for
configuration instruction.

(1.) If the indoor temperature is below the temperature

set point and the humidity is above the humidity

set point, the Thermidistat closes circuit R to O,
opens circuits R to DH and R to G, and cycles

circuit R to Y/Y2. If circuit R to G is closed
(24--v.), the motor will deliver airflow at the full

cooling or cooling plus dehumidify mode
requested value. If circuit R to G is open (0--v.)
for super dehumidify mode, the motor delivers

reduced airflow to maximize the humidity
removal of the system while minimizing over

cooling.

e. ELECTRIC HEATING MODE

(1.) Thermostat closes circuit R to W/W1, or W2--The

unit delivers the selected electric heat airflow. There
are no on or off delays.

f. HEAT PUMP HEATING MODE

(1.) Thermostat closes circuits R to G and R to

Y/Y2--The unit delivers selected heat pump

heating airflow.

g. HEAT PUMP HEATING WITH AUXILIARY

ELECTRIC HEAT

(1.) Thermostat closes circuits R to G, R to Y/Y2 and

R to W/W1 or W2 (and R to O in the case of
defrost).
In the event that electric heating is called for by

the thermostat while the heat pump is also
operating in either heating or defrost modes, the

motor will modify its airflow output, if necessary,

to provide an airflow which is defined as safe for
the operation of the electric heater during heat

pump operation. That airflow is the greater of the
heat pump heating airflow and the electric heater
only airflow.

h. HEATING MODE--SUPER COMFORT HEAT

OPERATION

NOTE

: The indoor control used, such as a Thermidistat, must be

capable of providing Super Comfort Heat operation mode and
control must be configured as outlined in its installation
instructions. The system must be installed with appropriate
outdoor temperature sensor. Consult indoor control literature to
determine if control is capable and for configuration instructions.
Consult indoor control instructions and sensor instructions for
sensor installation details.
If the outdoor temperature is in the range of 12

_

to 40

_

F (--11 to

4

_

C), the Thermidistat closes circuit R to Y/Y2 and opens circuit

R to G. If circuit R to G is closed (24--v.), the motor will deliver

airflow at the full heating requested value. If circuit R to G is

open (0--v.) for maximum heating comfort, the motor delivers
reduced airflow to maximize the temperature and minimize the

draft effect of the heated air leaving the unit.

SPECIAL PROCEDURES FOR 208--V OPERATION

1. Be sure unit disconnect switch is open.
2. Disconnect the yellow primary lead (w 110) from the

transformer. See unit wiring label. (See Fig. 12 or 13 and
16.)

3. Connect the yellow primary lead (w110) to the

transformer terminal labeled 200--v.

PRE--START--UP

FIRE, EXPLOSION, ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury,

death or property damage.

1. Follow recognized safety practices and wear protective

goggles when checking or servicing refrigerant system.

2. Do not operate compressor or provide any electric power

to unit unless compressor terminal cover is in place and
secured.

3. Do not remove compressor terminal cover until all

electrical sources are disconnected and tagged.

4. Relieve and recover all refrigerant from system before

touching or disturbing anything inside terminal box if
refrigerant leak is suspected around compressor
terminals.

5. Never attempt to repair soldered connection while

refrigerant system is under pressure.

6. Do not use torch to remove any component. System

contains oil and refrigerant under pressure.

To remove a component, wear protective goggles and
proceed as follows:

a. Shut off electrical power to unit and install lockout

tag.

b. Relieve and reclaim all refrigerant from system

using both high-- and low--pressure ports.

c. Cut component connecting tubing with tubing

cutter and remove component from unit.

d. Carefully unsweat remaining tubing stubs when

necessary. Oil can ignite when exposed to torch
flame.

!

WARNING

604D

Содержание 604D024

Страница 1: ...rflow Airflow Adjustments 19 Defrost Control 19 Quiet Shift 19 Defrost 19 20 MAINTENANCE 20 25 Air Filter 21 Indoor Blower and Motor 21 Outdoor Coil Indoor Coil Condensate Drain Pan 21 Outdoor Fan 23...

Страница 2: ...roof curb Improperly applied gasketing also can result in air leaks and poor unit performance Curb should be level to within 1 4 in 6 mm See Fig 6 This is necessary for unit drain to function properl...

Страница 3: ...00 355 6 BOTTOM OF UNIT 0 50 12 7 NEC REQUIRED CLEARANCES INCHES mm BETWEEN UNITS POWER ENTRY SIDE 42 00 1066 8 UNIT AND UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WA...

Страница 4: ...IT 0 50 12 7 NEC REQUIRED CLEARANCES INCHES mm BETWEEN UNITS POWER ENTRY SIDE 42 00 1066 8 UNIT AND UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED...

Страница 5: ...et if not already installed 1 Remove unit from shipping carton Leave top shipping skid on the unit for use as a spreader bar to prevent the rigging straps from damagingthe unit If theskid isnot availa...

Страница 6: ...also be used A BTyp Supply opening B x C Long Support D 445 16 Return opening B X C Insulate d deck pan Short Support CTyp C00076 UNIT SIZE ODS CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM 604D024 0...

Страница 7: ...allation standards for residential heating and air conditioning systems OPTIONAL RETURN AIR OPENING OPTIONAL SUPPLY AIR OPENING EVAP COIL COND COIL 2 C99096 Fig 7 Slab Mounting Detail 5 Secure all duc...

Страница 8: ...rection of improper voltage and or phase imbalance 4 Insulate low voltage wires for highest voltage contained within conduit when low voltage control wires are in same conduit as high voltage wires 5...

Страница 9: ...high voltage raceway to the line wiring splice box See Fig 12 through 16 For singlephase units connect leads to the black and yellow wires for 3 phase units connect the leads to the black yellow and b...

Страница 10: ...NNECT PER NEC FROM POWER SOURCE RETURN AIR TOP COVER NEC NATIONAL ELECTRICAL CODE C00063 Fig 9 Typical Installation Duct Covers C00092 Fig 10 604D with Duct Covers On 1 MIN 2 MIN TRAP OUTLET C99013 Fi...

Страница 11: ...11 A07021 Fig 12 Wiring Schematics 604D Single Phase 604D...

Страница 12: ...12 A07014 Fig 13 Wiring Schematics 604D Three Phase 604D...

Страница 13: ...hat airflow delivered falls within proper range for the size unit installed This applies to all operational modes with the exception of electric heat modes See Fig 18 B as indicated c SYSTEM TYPE SELE...

Страница 14: ...N The following basic configuration of the indoor motor will provide ARI rated performance of the System This BASIC CONFIGURATION should be used when the rated ARI performance is required or if system...

Страница 15: ...is energized See Fig 18 During Super dehumidify mode the G signal is not present and the auxiliary terminals are not energized If the installation includes the use of the operating mode do not use the...

Страница 16: ...pump is also operating in either heating or defrost modes the motor will modify its airflow output if necessary to provide an airflow which is defined as safe for the operation of the electric heater...

Страница 17: ...nd G These completed circuits through the thermostat connect contactor coil C through unit wire Y and ECM board through unit wire G across the 24 v secondary of transformer TRAN Thermidistat or Thermo...

Страница 18: ...oper compressor 3 phase power lead orientation If not corrected within 5 minutes the internal protector will shut off the compressor The 3 phase power leads to the unit must be reversed to correct rot...

Страница 19: ...g the set up pins on the Easy Select board Unit 604D utilizes state of the art ECM Electronic Computated Motor ID Blower Motors Step 3 Defrost Control QUIET SHIFT Quiet Shift is a field selectable def...

Страница 20: ...5 0 039 0 043 048 0 027 0 032 0 036 0 041 0 046 0 052 0 057 0 063 0 068 060 0 029 0 032 0 036 0 040 0 045 0 049 0 053 again turn off for an additional 30 sec and the outdoor fan for 40 sec When the Qu...

Страница 21: ...necessary 4 Check electrical connections for tightness and controls for proper operation each cooling season Service when necessary Step 1 Air Filter IMPORTANT Never operate the unit without a suitabl...

Страница 22: ...41 39 36 33 30 384 108 103 98 93 88 2647 42 40 37 34 31 394 110 105 100 95 90 2716 44 41 38 35 32 404 112 107 102 97 92 2785 45 42 39 36 33 414 114 109 104 99 94 2854 46 43 40 37 34 424 116 111 106 1...

Страница 23: ...curely After inspecting the electrical controls and wiring replace all the panels Start the unit and observe at least one complete cooling cycle to ensure proper operation If discrepancies are observe...

Страница 24: ...pumps refrigerant throughout the system by the interaction of a stationary and an orbiting scroll The scroll compressor has no dynamic suction or discharge valves and it is more tolerant of stresses...

Страница 25: ...nder in upright position and a commercial metering device in manifold hose Charge refrigerant into suction line Step 14 System Information LOSS OF CHARGE SWITCH The loss of charge switch is a protecti...

Страница 26: ...driers with rated working pressures less than 600 psig S Do not leave Puron suction line filter driers in line longer than 72 hours S Do not install a suction line filter drier in liquid line S POE o...

Страница 27: ...utdoor unit Cooling Size C SYSTEM TYPE Select AC for Gas Package Units D AC HP CFM ADJUST Select NOM E ON OFF DELAY Do not use ENH for this unit F CONTINUOUS FAN Select desired speed 2 Remove Jumper J...

Страница 28: ...ne cause and correct Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat Faulty condenser fan motor or capacitor Replace Restricti...

Страница 29: ...r Purge as necessary NOTE After purging gas line of air wait at least 5 minutes for any gas to dissipate before attempting to light unit 2 Check gas valve Inadequate heating Dirty air filter Clean or...

Страница 30: ...PUMP SUPPLY AIR ___________ GAS HEAT SUPPLY AIR ___________ ELECTRIC HEAT SUPPLY AIR ___________ PRESSURES GAS INLET PRESSURE ___________IN WG GAS MANIFOLD PRESSURE ___________IN WG REFRIGERANT SUCTI...

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