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15

EASY SELECT

HEATER/MOTOR

AUX HEAT KW/CFM

0-30

1075

SEC1

SEC2

J1

AC/HP SIZE

036

030

024

018

AC

HP-COMFORT

HP-EFF

NOM

HI

ENH

LO

SYSTEM TYPE

AC/HP CFM ADJUST

ON/OFF DELAY

CONTINUOUS FAN

MED

HI

YEL

LO

AUX1

HUM1

AUX2

24VAC

GRY

HUM2

YEL

WHT

BLK

ORN

BLU

VIO

0-20

875

0-10

725

0

90

30

90

0

0

0-5

625

TM

J2

D

H

R

W

1

W

2

Y

1

Y/Y

2

G

O

C

9 PIN CONNECTOR

ICM PRINTED CIRCUIT BOARD

12 PIN CONNECTOR

A

B

C

D

E

F

C01033

Fig. 18 -- Detail of SPP Printed--Circuit Board

(6.) CONTINUOUS FAN--Select desired fan speed

when thermostat is set to continuous fan.

(7.) DEHUMIDIFY MODE--Remove J1 jumper to

activate.

(8.) LOW VOLTAGE CONNECTIONS--Make

connections as shown in ELECTRICAL
CONNECTIONS section.

(9.) CONFIGURE THERMIDISTAT

t

(or capable

zoning system)--Following its installation
instructions for Super Dehumidify and Super

Comfort Heat operation.

This configuration provides the following comfort enhancements:

a. A 30 sec blower on delay with 150 sec at 70 percent

airflow to allow the indoor coil to warm up or cool
down before the blower is asked to deliver 100

percent airflow reducing the cold blow sensation at
start up in heating and allowing the indoor coil to

more quickly reach wet coil operating conditions in
cooling.

b. A no blower off delay eliminates cold blow which

may be associated with running the blower after shut
down of the compressor and avoids reevaporation of

condensed moisture after cooling/dehumidifying
operation.

c. Lower airflow while the compressor is running to

reduce draft effects and increase heating air
temperature and improved humidity control during

cooling operation.

ACCESSORY INSTALLATION

a. ACCESSORY ELECTRIC HEATERS

Electric heaters may be installed with the 604D units
per instructions supplied with electric heater package.

See unit rating plate for factory--approved electric
heater kits.

b. AUXILIARY TERMINALS

The AUX and HUM terminals on the Easy Select

Board are tied directly to the G terminal, and provide a
24--v. signal whenever the G terminal is energized (See

Fig. 18). During Super dehumidify mode, the G signal
is not present and the auxiliary terminals are not
energized. If the installation includes the use of the

operating mode, do not use these terminals to control
accessories. See Electronic Air Cleaner and Humidifier

sections for further information.

c. ELECTRONIC AIR CLEANER CONNECTIONS

The AUX1 and AUX2 terminals are not always

energized during blower operations, as described
above. When using an electronic air cleaner with the

unit, use Airflow Sensor (See Air Cleaner Price Pages
for Part Number). The airflow sensor turns on
electronic air cleaner when the blower is operating.

d. HUMIDIFIER/HUMIDISTAT CONNECTIONS

Easy Select

t

Board terminals HUM1 and HUM2 are

provided for direct connection to the low--voltage
control of a humidifier through a standard humidistat

(See Fig. 18--20). These terminals are energized with
24--v. when G thermostat signal is present. (See Fig.
18--20). Alternately, the 24--v. signal may be sourced

from the W and C circuit board connections. When
using a Thermidistat

t

Control, Zone Comfort Plus or

Comfort Zone II, the 24--v. signal may be sourced
directly from the Thermidistat

t

HUM terminal.

HUMIDISTAT

TO HUMIDIFIER

HUMIDIFIER WIRING

HUM 1

(C)

HUM 2

(G)

24-VAC

A95317

Fig. 19 -- Humidifier Wiring for 604D

EASY SELECT

BOARD TERMINAL

BLOCK

D

H

J1

R

HUMIDISTAT

REMOVE

JUMPER

A95316

Fig. 20 -- Humidistat Wiring for De--Humidify Mode for

604D

e. DEHUMIDIFY CAPABILITY WITH STANDARD

HUMIDISTAT CONNECTION
Latent capacities for these units are better than average

systems. If increased latent capacity is an application
requirement, the circuit board provides connection
terminals for use of a standard humidistat. The unit

will detect the humidistat contacts opening on
increasing humidity and reduce its airflow to

approximately 80 percent of nominal cooling mode
airflow. This reduction will increase the system latent

capacity until the humidity falls to a level which
causes the humidistat to close its contacts. When the
contacts close, the airflow will return to 100 percent of

selected cooling airflow. To activate this mode, remove
jumper J1 and wire in a standard humidistat (See Fig.

18--20).

604D

Содержание 604D024

Страница 1: ...rflow Airflow Adjustments 19 Defrost Control 19 Quiet Shift 19 Defrost 19 20 MAINTENANCE 20 25 Air Filter 21 Indoor Blower and Motor 21 Outdoor Coil Indoor Coil Condensate Drain Pan 21 Outdoor Fan 23...

Страница 2: ...roof curb Improperly applied gasketing also can result in air leaks and poor unit performance Curb should be level to within 1 4 in 6 mm See Fig 6 This is necessary for unit drain to function properl...

Страница 3: ...00 355 6 BOTTOM OF UNIT 0 50 12 7 NEC REQUIRED CLEARANCES INCHES mm BETWEEN UNITS POWER ENTRY SIDE 42 00 1066 8 UNIT AND UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WA...

Страница 4: ...IT 0 50 12 7 NEC REQUIRED CLEARANCES INCHES mm BETWEEN UNITS POWER ENTRY SIDE 42 00 1066 8 UNIT AND UNGROUNDED SURFACES POWER ENTRY SIDE 36 00 914 0 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED...

Страница 5: ...et if not already installed 1 Remove unit from shipping carton Leave top shipping skid on the unit for use as a spreader bar to prevent the rigging straps from damagingthe unit If theskid isnot availa...

Страница 6: ...also be used A BTyp Supply opening B x C Long Support D 445 16 Return opening B X C Insulate d deck pan Short Support CTyp C00076 UNIT SIZE ODS CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM 604D024 0...

Страница 7: ...allation standards for residential heating and air conditioning systems OPTIONAL RETURN AIR OPENING OPTIONAL SUPPLY AIR OPENING EVAP COIL COND COIL 2 C99096 Fig 7 Slab Mounting Detail 5 Secure all duc...

Страница 8: ...rection of improper voltage and or phase imbalance 4 Insulate low voltage wires for highest voltage contained within conduit when low voltage control wires are in same conduit as high voltage wires 5...

Страница 9: ...high voltage raceway to the line wiring splice box See Fig 12 through 16 For singlephase units connect leads to the black and yellow wires for 3 phase units connect the leads to the black yellow and b...

Страница 10: ...NNECT PER NEC FROM POWER SOURCE RETURN AIR TOP COVER NEC NATIONAL ELECTRICAL CODE C00063 Fig 9 Typical Installation Duct Covers C00092 Fig 10 604D with Duct Covers On 1 MIN 2 MIN TRAP OUTLET C99013 Fi...

Страница 11: ...11 A07021 Fig 12 Wiring Schematics 604D Single Phase 604D...

Страница 12: ...12 A07014 Fig 13 Wiring Schematics 604D Three Phase 604D...

Страница 13: ...hat airflow delivered falls within proper range for the size unit installed This applies to all operational modes with the exception of electric heat modes See Fig 18 B as indicated c SYSTEM TYPE SELE...

Страница 14: ...N The following basic configuration of the indoor motor will provide ARI rated performance of the System This BASIC CONFIGURATION should be used when the rated ARI performance is required or if system...

Страница 15: ...is energized See Fig 18 During Super dehumidify mode the G signal is not present and the auxiliary terminals are not energized If the installation includes the use of the operating mode do not use the...

Страница 16: ...pump is also operating in either heating or defrost modes the motor will modify its airflow output if necessary to provide an airflow which is defined as safe for the operation of the electric heater...

Страница 17: ...nd G These completed circuits through the thermostat connect contactor coil C through unit wire Y and ECM board through unit wire G across the 24 v secondary of transformer TRAN Thermidistat or Thermo...

Страница 18: ...oper compressor 3 phase power lead orientation If not corrected within 5 minutes the internal protector will shut off the compressor The 3 phase power leads to the unit must be reversed to correct rot...

Страница 19: ...g the set up pins on the Easy Select board Unit 604D utilizes state of the art ECM Electronic Computated Motor ID Blower Motors Step 3 Defrost Control QUIET SHIFT Quiet Shift is a field selectable def...

Страница 20: ...5 0 039 0 043 048 0 027 0 032 0 036 0 041 0 046 0 052 0 057 0 063 0 068 060 0 029 0 032 0 036 0 040 0 045 0 049 0 053 again turn off for an additional 30 sec and the outdoor fan for 40 sec When the Qu...

Страница 21: ...necessary 4 Check electrical connections for tightness and controls for proper operation each cooling season Service when necessary Step 1 Air Filter IMPORTANT Never operate the unit without a suitabl...

Страница 22: ...41 39 36 33 30 384 108 103 98 93 88 2647 42 40 37 34 31 394 110 105 100 95 90 2716 44 41 38 35 32 404 112 107 102 97 92 2785 45 42 39 36 33 414 114 109 104 99 94 2854 46 43 40 37 34 424 116 111 106 1...

Страница 23: ...curely After inspecting the electrical controls and wiring replace all the panels Start the unit and observe at least one complete cooling cycle to ensure proper operation If discrepancies are observe...

Страница 24: ...pumps refrigerant throughout the system by the interaction of a stationary and an orbiting scroll The scroll compressor has no dynamic suction or discharge valves and it is more tolerant of stresses...

Страница 25: ...nder in upright position and a commercial metering device in manifold hose Charge refrigerant into suction line Step 14 System Information LOSS OF CHARGE SWITCH The loss of charge switch is a protecti...

Страница 26: ...driers with rated working pressures less than 600 psig S Do not leave Puron suction line filter driers in line longer than 72 hours S Do not install a suction line filter drier in liquid line S POE o...

Страница 27: ...utdoor unit Cooling Size C SYSTEM TYPE Select AC for Gas Package Units D AC HP CFM ADJUST Select NOM E ON OFF DELAY Do not use ENH for this unit F CONTINUOUS FAN Select desired speed 2 Remove Jumper J...

Страница 28: ...ne cause and correct Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat Faulty condenser fan motor or capacitor Replace Restricti...

Страница 29: ...r Purge as necessary NOTE After purging gas line of air wait at least 5 minutes for any gas to dissipate before attempting to light unit 2 Check gas valve Inadequate heating Dirty air filter Clean or...

Страница 30: ...PUMP SUPPLY AIR ___________ GAS HEAT SUPPLY AIR ___________ ELECTRIC HEAT SUPPLY AIR ___________ PRESSURES GAS INLET PRESSURE ___________IN WG GAS MANIFOLD PRESSURE ___________IN WG REFRIGERANT SUCTI...

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