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Introduction

VIBROTEST 60

Page 12 of 168

C102 853.002

Introduction

2.1

Tasks the VIBROTEST 60 can perform

VIBROTEST 60 offers extensive measuring functions in a

modular concept as a

•

Vibration analyser

•

Field Balancing instrument

•

Data-collector.

VIBROTEST 60 is the realisation of a measuring instrument

technically designed for evaluation of machine condition,

accurate diagnosis of damage and faults and achievement of

the most modern standard for „condition-based„ maintenance

strategy.

2.1.1 The concept

The modular concept of the VIBROTEST 60 permits individual

combinations of measurement functions and therefore opens

up a number of applications.
Functional modules of the instrument can be expanded at any

time and therefore future development of the measurement

functions can be easily supplemented.

2.1.2 Advantages of the VIBROTEST 60

•

Unique FFT-analyser, Field Balancer, Data-collector in one

handy instrument

•

Easily-understood operator dialogue, selectable in the

following languages:

−

German,

−

English,

−

French,

−

Italian,

−

Dutch,

−

Portuguese,

−

Spanish,

−

Czech,

−

Hungarian,

−

Polish

Содержание VIBROTEST 60

Страница 1: ...Technische Dokumentation Technical Documentation Dokumentation Technique VIBROTEST 60 C006389 01...

Страница 2: ...s electronic mechanical photocopying recording or otherwise without prior written permission from Br el Kj r Vibro GmbH The right to make changes at any time without notice is reserved Copyright 2013...

Страница 3: ...ew 14 2 3 Extent of delivery 15 2 4 Mechanical construction 16 2 4 1 VIBROTEST 60 measuring instrument 17 2 4 2 AC 601 power battery charger unit 18 2 5 Operation 19 2 5 1 Softkeys 19 2 5 2 Cursor but...

Страница 4: ...Technische Dokumentation Technical Documentation Dokumentation Technique VIBROTEST 60 C006389 01...

Страница 5: ...oit est interdite sans l autorisation crite pr alable de Br el Kj r Vibro GmbH Nous nous r servons la possibilit de r aliser des am liorations sans pr avis Copyright 2012 par Br el Kj r Vibro GmbH 642...

Страница 6: ...1 6 Speed 30 4 1 7 Speed Ref 31 4 1 8 Language 31 4 2 The Cursor control 32 4 2 1 Entry of decimal points numbers and units 32 4 3 Vibration measurement 34 4 3 1 Overall Vibration 34 4 3 2 BCU Bandpas...

Страница 7: ...analysis SED mode Selective Envelope Detection 46 4 5 3 Frequency analysis parameters 48 4 5 4 No of Lines 48 4 5 5 Window 48 4 5 6 Averaging mode 49 4 5 7 No of Averages 49 4 6 CPB spectrum 50 4 6 1...

Страница 8: ...59 4 10 2 Display test 59 4 10 3 Memory test 59 4 10 4 Calibration info 61 4 10 5 Error reports 61 4 10 6 Upgrade 61 4 10 7 Formatting the PC Card 61 5 Acquiring and displaying measurements 62 5 1 Ove...

Страница 9: ...tion 85 5 6 Tracking Analysis measurement 86 5 6 1 Free running measurement 87 5 6 2 Measurement vs Speed 88 5 6 3 Measurement vs time 92 5 7 Keyboard Input 96 6 Data collector mode 97 6 1 Selecting t...

Страница 10: ...nent correction example 122 7 8 Single and 2 plane Balancing with prognosis and polar correction example129 8 Storing and displaying measurements Reports on the PC card131 8 1 Storing Reports on the P...

Страница 11: ...ED Charge monitoring 147 11 1 5 Battery maintenance with a VIBROTEST 60 in storage 148 11 1 6 Disposal 148 11 1 7 Battery replacement 148 12 Technical Data 149 12 1 Safety conformance 149 12 2 Technic...

Страница 12: ...46ff 12 5 Optical reference pickup P 95 161 12 5 1 Application 161 12 5 2 Operating Principle 161 12 5 3 Technical Data 162 12 5 4 Reference mark 163 12 5 5 Mounting Adjustment 164 12 5 6 Problems wit...

Страница 13: ...VIBROTEST 60 Contents _________________________________________________________________________________ VTEST60E July 2013 V4 46ff C102 853 002 Page 9 of 168...

Страница 14: ...EST 60 should have first read and understood the operating instructions and in particular the precautionary information it contains Indiscriminate usage in the operating instructions is emphasized by...

Страница 15: ...July 2013 V4 46ff C102 853 002 Page 11 of 168 Note VIBROTEST 60 should only be operated with its covers on Do not touch the charging contacts under the instrument This could result in faulty operation...

Страница 16: ...the most modern standard for condition based maintenance strategy 2 1 1 The concept The modular concept of the VIBROTEST 60 permits individual combinations of measurement functions and therefore opens...

Страница 17: ...random Point processing in measurement Routes random switching between analyser field balancing and Data collector modes High tech signal processing with true Digital Signal Processor DSP Guaranteed l...

Страница 18: ...asurement vs time f t Module 2 1 Basic Module Machine diagnosis FFT Spectrum Module 2 2 Extension Module Machine diagnosis Envelope analysis BCS SED Cepstrum Module 3 Tracking analysis Free running me...

Страница 19: ...ROTEST 60 instrument consists of the following components 1 x VIBROTEST 60 measuring instrument incl Basic Module 1 1 Overalls for machine evaluation 1 x Power charger unit AC 601 2 x Battery set AC 6...

Страница 20: ...back light is switched On by pushing any button The function of the respective button is also executed Function buttons ON OFF After removal of the lower housing cover the compartment for the battery...

Страница 21: ...owing components Display unit Push button area Sensor connections Battery set PC card drive Display unit Backlit graphic LCD display Resolution of 160 x 140 pixels Display form Black on white Push but...

Страница 22: ...again automatically made and the VIBROTEST 60 can be switched on once more PC card drive The VIBROTEST 60 is equipped with a drive for PC cards This is located below the battery set and can be access...

Страница 23: ...ive function is selected Command line Softkeys Advice The command line shows functions that can be activated using the softkeys The softkey text will be displayed in inverted form when the function is...

Страница 24: ...on The function of the respective button is also executed because of this it is better to use the cursor buttons for switching on the back light 2 5 3 The function buttons The function buttons located...

Страница 25: ...on is only displayed and cannot be ed ited in the Listing mode and during the acquisition of data in the Data collector mode EXIT Exit from the current function menu and return to the previous menu Al...

Страница 26: ...which zoom function will be currently active Using the cursor buttons the X axis can be zoomed for example a displayed spectrum from 0 1000 Hz can be spread out over a display section from 0 Hz 200 H...

Страница 27: ...plitude in the ranges 1 2 5 or the power of ten thereof Starting from the initial display the full scale range can be reduced in predefined steps With a linear scaling of the Y axis the amplitude reso...

Страница 28: ...about the frequency is depend ent on the selected zoom factor of the X axis The larger the zoom factor the more accurate the frequency information Switching on the cursor display By pushing the cursor...

Страница 29: ...oom function will be currently active Using the cursor buttons the X axis can be zoomed for example the displayed 0 1000 Hz spectrum can be spread out to display a section from 196 Hz 396 Hz The displ...

Страница 30: ...ial display the full scale range can be reduced in predefined steps With a linear scaling of the Y axis the amplitude resolution can be increased in which the display range is sequentially changed in...

Страница 31: ...necting the corresponding sensors the desired data can be acquired and if required stored to the PC card Each stored data set in future called a Report can be given a description with a maximum of 12...

Страница 32: ...order During the Route changes to the sequence of the measure ments at Points in the Route can be made at any time If any changes to the predefined measurement orders or the configuration for measurem...

Страница 33: ...ppears EDIT Switch to the functional selection entry menu for editing the para meter values 4 1 1 Channels Measurement channel 1 Channel 1 is active Measurement channel 1 2 Channels 1 and 2 are active...

Страница 34: ...tric All measured units based on the Metric system Imperial All measured values based on the Imperial system 4 1 6 Speed Speed measurement is active Speed measurement is inactive Speed measurement mus...

Страница 35: ...ed Ref The values for calculating the ratio between machine speed reference impulses have to be entered 1 999 Revolutions Counter 1 999 Reference impulses Denominator Note The minimum ratio is 1 99 an...

Страница 36: ...n the process of editing numbers the decimal point should first be positioned at the desired location and then the change in the number executed 4 2 1 Entry of decimal points numbers and units Decimal...

Страница 37: ...168 Entering the numeric values Using the cursor buttons position the cursor on the numeric value which is to be changed Select the numeric value using the cursor buttons Selecting the unit Position...

Страница 38: ...only with additional adapter AC 630 VS 079 Vibration velocity sensor VS 080 Vibration velocity sensor IN 085 Displacement sensor only with additional adapter AC 630 Variable Sensor not requiring powe...

Страница 39: ...sible selection of the unit is dependent on the sensor type and the predefined unit system in the menu System Setup under the title Unit The unit eu is available only when the pickup type Variable is...

Страница 40: ...1000 Hz 12 5 kHz 100 Hz 1250 Hz 16 kHz 20 kHz Note The low pass frequency must be at least double that of the high pass frequency Therefore according to the selected filter not all options will displa...

Страница 41: ...able Only acceleration sensors not requiring power from the VIBROTEST 60 0 01 1000 00 mV unit V unit Variable CCS Only acceleration sensors requiring power from the VIBROTEST 60 24 V 2 4 mA 0 01 1000...

Страница 42: ...al detection BCU none Bandpass Unit Signal detection AS Sensors g rms m s Variable sensors Sensor definition unit rms 4 3 2 3 Filter If Bandpass is selected the desired high pass and low pass must be...

Страница 43: ...0 Hz 8 kHz 1000 Hz 10 kHz 1250 Hz 12 5 kHz 1600 Hz 16 kHz 2000 Hz 20 kHz 3 15 kHz 2 5 kHz 4 kHz 5 kHz 6 3 kHz Advice The corner frequency series of the high pass and low pass are planned in the same s...

Страница 44: ...RECORD Mode f n If the RECORD Mode f n is selected the following parameters must be set up 4 3 3 1 1 Minimum speed 1 9997 Hz 4 3 3 1 2 Maximum speed 4 10000 Hz Smallest difference between minimum spee...

Страница 45: ...68 4 3 3 2 RECORD Mode f t If the RECORD Mode f t is selected the following parameters must be set up 4 3 3 2 1 Measurement time T T maximum 99 999 seconds minimum 10 seconds 4 3 3 2 2 Interval t t ma...

Страница 46: ...tional adapter AC 630 VS 079 Vibration velocity sensor VS 080 Vibration velocity sensor IN 085 Displacement sensor only with additional adapter AC 630 Variable Sensor not requiring power from the VIBR...

Страница 47: ...46ff C102 853 002 Page 43 of 168 4 4 2 Unit Signal detection Unit Signal detection g rms m s peak mm s pp peak peak m BCU eu 4 4 3 Filter High pass 1 Hz 2 Hz 5 Hz 10 Hz Low pass 20 Hz 1 kHz 50 Hz 2 kH...

Страница 48: ...4 6 Averaging mode Off Frequency domain Time domain Advice for the setup Time domain This is active only when the speed measurement is switched on in the System setup and the speed signal is acquired...

Страница 49: ...s menu appears EDIT Switch to the functional selection entry menu for editing the parameter values 4 5 1 1 Sensors AS 06x 07x Vibration acceleration sensor AS 1x 2x 3x Vibration acceleration sensor on...

Страница 50: ...ting the parameter values 4 5 2 1 Sensors AS 06x 07x Vibration acceleration sensor AS 1x 2x 3x Vibration acceleration sensor only with additional adapter AC 630 Variable Sensor not requiring power fro...

Страница 51: ...5 kHz 1600 Hz 16 kHz 2000 Hz 2 5 kHz 3 15 kHz 4 kHz 5 kHz Low pass 800 Hz 8 kHz 1000 Hz 10 kHz 1250 Hz 12 5 kHz 1600 Hz 16 kHz 2000 Hz 20 kHz 2 5 kHz 3 15 kHz 4 kHz 5 kHz 6 3 kHz Advice The corner fre...

Страница 52: ...Hz 2 kHz 20 kHz 50 Hz 500 Hz 5 kHz 100 Hz 1 kHz 10 kHz The span between high and low pass must be smaller than the span selected for the SED filter setups e g The SED filter spans 170 Hz the maximum...

Страница 53: ...V4 46ff C102 853 002 Page 49 of 168 4 5 6 Averaging mode Off Frequency domain Time domain Advice for the setup Time domain This is active only when the speed measurement is switched on in the System...

Страница 54: ...n sensor only with additional adapter AC 630 VS 079 Vibration velocity sensor VS 080 Vibration velocity sensor IN 085 Displacement sensor only with additional adapter AC 630 Variable Sensor not requir...

Страница 55: ...e possible selection of the unit is dependent on the sensor type and the predefined unit system in the menu System Setup under the title Unit The unit eu is available only when the pickup type Variabl...

Страница 56: ...the previous menu appears EDIT Switch to the functional selection entry menu for editing the parameter values 4 7 1 Sensor sensitivity Physical Signal Units mV eu Upm m s V C rpm t h mA F MW kg s N k...

Страница 57: ...s AS 06x 07x Vibration acceleration sensor AS 1x 2x 3x Vibration acceleration sensor only with Adaptor AC 630 VS 079 Vibration velocity sensor VS 080 Vibration velocity sensor IN 085 Displacement sens...

Страница 58: ...ctive Note The 1st order is always measured 4 8 4 RECORD 4 8 4 1 RECORD Mode f n When the RECORD Mode f n is selected the following parameters must be set up 4 8 4 1 1 Minimum speed 1 9997 Hz 4 8 4 1...

Страница 59: ...ant for both channels At the end of the setup confirm by pushing OK 4 8 4 2 RECORD Mode f t When the RECORD Mode f t is selected the following parameters must be set up 4 8 4 2 1 Measurement time T T...

Страница 60: ...o be changed the entire balancing procedure must be aborted with the softkey RESET see chapter 7 2 3 4 9 1 Sensors AS 06x 07x Vibration acceleration sensor AS 01x 02x 03x Vibration acceleration sensor...

Страница 61: ...sensors which are variable this linearisation is not active CCS Constant current supply 4 9 2 Unit Unit Signal detection g rms m s peak mm s pp peak peak m ips mils eu The signal detection must be the...

Страница 62: ...preset to active When Repeat Balancing is performed the Adaptive Mode is automatically set inactive by the System 4 9 6 Mass Units g oz in eu cm The mass units are not defined in the Setup but are de...

Страница 63: ...cked Corresponding to the flashing symbol the respective button must be pushed The functio nality of the respective button is displayed by changing from flashing to a permanent display This function i...

Страница 64: ...n the PC card drive To guarentee the functionality the PC card formating has to be performed in the VIBROTEST 60 according to the instructions described in section 4 10 Flash ROM The Flash ROM contain...

Страница 65: ...error report as instructed by the error code In the case of an actual error this report should be recorded and sent to the nearest Br el Kj r Vibro service station 4 10 6 Upgrade Upgrading of the VIBR...

Страница 66: ...uipped with all modules Functions which have not been released are identified by the and are not active Note Always check before taking any measurements whether the free capacity on the PC card is suf...

Страница 67: ...main menu Operational modes SELECT The item on the menu highlighted by the cursor will be selected INFO Switch to the information display menu SETUP Opens the menu System Setup REPORT Opens the Report...

Страница 68: ...rement process is ended manually with STOP or automatically when fmax fmin is reached run up coast down AVERAGE On Off switch for the averaging function The measurement process for Overall BCU or Proc...

Страница 69: ...y AVERAGE again 5 1 1 Listing function Displayed measurements can be temporarily stored in a Listing memory The maximum capacity of the Listing memory is 100 entries Deletes all data sets from memory...

Страница 70: ...oftkey STOP The measured value is numbered 3 in the display and is stored in the Listing memory Store the measured values in the Listing memory to the PC card with the button STORE Expanding a Listing...

Страница 71: ...o 3 Displaying measurements in the Listing memory After ending the measurement task button STOP the respective measurements in the Listing memory can be displayed using the cursor buttons Deleting mea...

Страница 72: ...lashes to indicate that the measurement is in progress REC Activate the measurement recording vs speed or time The measurement process is ended manually with STOP or automatically when fmax fmin is re...

Страница 73: ...ter Start of measurement Start the measurement process with START The VIBROTEST 60 stores the measurements The process ends automatically when fmin fmax is reached or can be manually with STOP Display...

Страница 74: ...diagram Speed range Measurement range Unit Signal detection Scaling Speed at Cursor position X axis zoom is active Using the cursor buttons the cursor can be moved Y axis zoom is active Using the curs...

Страница 75: ...Two cursor display types are available continuous line and dotted line With the continuous line cursor the measured value on the signal stored in the measurement memory is displayed With the dotted l...

Страница 76: ...cording vs time The measurement process is ended manually with STOP or automatically when the set time has elapsed DEL RECDelete the entire measurement without confirmation DEL REC deletes only the va...

Страница 77: ...e current measurements in the form of an amplitude diagram with DISPLAY The actual recorded values are displayed live With the function button EXIT you can switch back to a numeric display The VIBROTE...

Страница 78: ...averages completed e g 1 0 1000 Hz Frequency range Depending on the settings in SETUP for the type and number of averages the VIBROTEST 60 proceeds in various different ways Defining the averaging fu...

Страница 79: ...aging is defined in the SETUP Y axis Zoom is active Using the cursor buttons the cursor can be moved X axis Zoom is active Using the cursor buttons the cursor can be moved Switching between X and Y ax...

Страница 80: ...ng the STOP button SPEC This softkey button switches the display back to the original spectrum The Cepstrum is not stored but is always newly cal culated from the displayed spectrum LOG LIN The Y axis...

Страница 81: ...tivating frequency domain averaging in the VIBROTEST 60 This is active in the VIBROTEST 60 when In the SETUP the averaging function Frequency domain is configured the No of averages is set at 4 16 64...

Страница 82: ...e VIBROTEST 60 when In the SETUP the averaging function Frequency domain is configured the No of averages is configured to Exponential Averaging is activated with the AVERAGE softkey Peak Hold The Pea...

Страница 83: ...mplitude is 0 Depending on the settings in the spectrum Setup the fol lowing are not displayed The 1 st freq line with a Uniform window The 1 st and 2 nd freq lines with a Hanning window The 1 st 2 nd...

Страница 84: ...s is ended START is dis played to indicate that the measurement has stopped When the averaging function is switched on softkey AVERAGE and the number of averages 4 16 64 is selected the measurement pr...

Страница 85: ...yed at the upper right of the screen The softkey shows which function can be se lected CPM The X axis can be displayed in Hz or CPM units The selected units are instantly displayed and the softkey sho...

Страница 86: ...displayed in either a linear or loga rithmic format The type of format selected can be seen displayed in the upper right of the window A softkey button in the command line shows which for mat can be s...

Страница 87: ...of the cursor buttons or once activates the cursor display Then the cursor can be moved in the spectrum display using the cursor buttons further Y axis 10 dB Graduation lines X axis description Displ...

Страница 88: ...es one data set from the Listing memory here data set No 3 AVERAGE On Off switch for the averaging function The measurement process remains active until STOP is pushed The display or updating of the m...

Страница 89: ...e averaging function is switched on using the AVERAGE softkey The active averaging function in indicated by the inverse display of the text AVERAGE The averaging function remains active until the func...

Страница 90: ...measured values automatic stop of the measurement process and display of the results The method Measurement vs Speed is normally used for run up and run down procedures Note Phase measurement is only...

Страница 91: ...umber flashes to indicate that the measurement is in progress STOP The measurement is ended START is displayed to indicate that the measurement process has stopped Deletes the entire Listing memory wi...

Страница 92: ...is in progress REC Store the measurement vs speed The measurement process is stopped either manually with STOP or automatically when the range fmax fmin is completed DEL RECDeletes the last measured v...

Страница 93: ...t recording with REC This can also be activated after the measurement is started Start the measurement using START VIBROTEST 60 stores the measurement Measurement is stopped manually with STOP or auto...

Страница 94: ...ing the cursor buttons the cursor can be moved Y axis zoom is active Using the cursor buttons the cursor can be moved Switching between the X and Y axis is done by pushing the softkeys 1 st order Disp...

Страница 95: ...straight line cursor the measured values amplitude and phase stored in the measurement memory are displayed With the dotted line cursor the interpolated values amplitude and phase are displayed These...

Страница 96: ...he measurement process is stopped either manually with STOP or automatically when the set time has elapsed DEL REC Deletes the last measured values without a confir mation request DEL REC deletes only...

Страница 97: ...y the actual measurements in the form of an amplitude phase diagram with DISPLAY The actual recorded values will be displayed live With the function button EXIT you can switch back to a numeric displa...

Страница 98: ...Unit Signal detection Phase Time at cursor position Zoom X axis is active Using the cursor buttons the cursor can be shifted Zoom Y axis is active Using the cursor buttons the cursor can be shifted Sw...

Страница 99: ...ed line With a continuous line cursor the measured values Amplitude Phase saved in the memory are displayed With a dotted line cursor the interpolated values amplitude phase are displayed These values...

Страница 100: ...o chapter 4 1 When entering the window again the last entered value will be displayed The entered value numeric remains until it is deleted with the softkey button CLEAR or until it is overwritten by...

Страница 101: ...in window Operating mode Menu title Data Collector SELECT The item on the menu highlighted by the cursor will be selected INFO Switch to the information display menu SETUP Opens the menu System Setup...

Страница 102: ...or more measurement Points The following softkeys are available for this SKIP is used for skipping over a single Point SKIPM is for skipping over all Points of a Machine All skipped Points are given t...

Страница 103: ...n a mark to identify its processing status Measurement not yet executed Measurement is complete and data is stored Measurement cannot be executed X The Point has been skipped over C The Point was not...

Страница 104: ...ement process is started STOP is dis played and the channel number flashes to indicate that the measurement is in progress COM Assign a Comment to the respective Point FFT Switch to the Spectrum menu...

Страница 105: ...ed cannot be manually ended The required number of averages must first be acquired The spectrum window shows the progress of this measurement averaging process The display window is activated by the s...

Страница 106: ...M Storing the measurement and stepping to the next measurement Point After a successful measurement there are two options with VIBROTEST 60 Push the softkey NEXT This stores the measurement and steps...

Страница 107: ...mum of 100 Comments are available when they have been created using the PC software XMS With the softkey COM the list of Comments is displayed Only one Comment can be allocated to the current measure...

Страница 108: ...he user must specify two measuring planes 1 and 2 and two correction planes A andB After the initial unbalance run two separate test runs A and B are necessary After test run B the correction weights...

Страница 109: ...anes two vibration sensors are required This means that measurement must always be simultaneously done with two sensors Unbalance correction types Unbalance correction with VIBROTEST 60 can be done in...

Страница 110: ...ancing procedure Inactive With this setting the influence co efficients determined by the VIBROTEST 60 during the initial run and test run are not changed when executing the check run Advice In the 1...

Страница 111: ...correction weights Automatic calculation of additional correction weights for trim balancing of the rotor Repeat Balancing VIBROTEST 60 offers the option once the rotor is balanced to store the balanc...

Страница 112: ...layed correction plane Number of planes Display Polar correction The respective measuring run is selected using the cursor buttons 7 2 2 Main menu with all measuring runs Channel no Meas plane Initial...

Страница 113: ...tion In the test weight entry menu The selected test weight is added to the existing test weight CR IR A new balancing procedure is started after the Check run The result of the Check run is used for...

Страница 114: ...ncing procedure can be interrupted at any time to use another function of the instrument or to switch the instrument off without losing data The information in the Flash memory from the balancing proc...

Страница 115: ...t procedure must be deleted with RESET Only then can the required entries be made in the Balancing Setup Continue with last balancing procedure The last balancing procedure can be continued with SELEC...

Страница 116: ...ancing Switch to plane B using the function button 1 2 Select the correction type for plane B 5 Select the correction type and the Adaptive Mode The correction type can be changed during the balancing...

Страница 117: ...un in the main menu Start measurement with START 2 Start Initial run measurement The VIBROTEST 60 starts measurement with START Attach the refe rence pickup Attach the vibration sensor at measuring pl...

Страница 118: ...variations in the relation between reference mark and reference pickup will cause angle errors The measurement can be repeated with START Stop the rotor 5 End the Initial run The Initial run can be r...

Страница 119: ...n or when repeating the test run Attach the test weight to the rotor e g 100 g at 0 Start the measurement with START 4 Start the Test meas urement The VIBROTEST 60 starts measurement with START The te...

Страница 120: ...tion weights With ADD Attach the additional test weight to the rotor With SUBST Remove the existing test weight 100 g and add the new test weight 150 g to the rotor Store the measurement with NO 8 Sto...

Страница 121: ...e the displayed correction weight from Add weight to Remove weight or vice versa EDIT Change the magni tude and location of the correction weight It is recommended to use the calculated correction wei...

Страница 122: ...n weight SELECT The Check run can be repeated with SELECT When the Check run is repeated the VIBROTEST 60 assumes that the additional correction has been done at the rotor CR IR The Check run will be...

Страница 123: ...mbining With ADD all weights correction test and additional weights attached to the rotor during the balancing procedure can be combined and replaced by a single correction weight The VIBROTEST 60 cal...

Страница 124: ...the VIBROTEST 60 See section 8 2 Check Run A 1 Select the Check run with SELECT 2 Select Check run in the main menu Attach the refe rence pickup Attach the vibration sensor at measuring plane 1 Start...

Страница 125: ...ROTEST 60 calculates the correction weight The following are displayed in the main menu Calculated correction weight CMA Result of the Check run CR Speed of the Check run SELECT The Check run can be r...

Страница 126: ...unbalance measurement The measurement is executed by VIBROTEST 60 in the two planes with START Attach the refe rence pickup Attach the vibration sensors in measuring planes 1 and 2 Bring the rotor to...

Страница 127: ...fter the first values appear Store the measurements with OK 4 Store Initial meas urement The measurements for both planes is stored with OK With storage the trigger level is determined in the VIBROTES...

Страница 128: ...t weight polarity Add weight Remove weight The polarity can be changed with softkey in the Check run Attach the test weight to the rotor in plane A e g 80 g at location 1 Start the measurement with ST...

Страница 129: ...p the rotor With YES Remove the test weight from the rotor Test Run B A B 1 2 Select Test run B with SELECT 1 Select test run B in the main menu Open the test weight B entry menu with EDIT 2 Change te...

Страница 130: ...ht B will remain and must be taken into consideration in the correction weights calculation Stop the rotor With YES Remove test weight B from the rotor Switch to the display of the corrections for pla...

Страница 131: ...rection weights from Add weight to Remove weight or vice versa EDIT Change the magni tudes and locations of the correction weights It is recommended that you attach the calculated correction weights t...

Страница 132: ...eas urement With OK the measurements from both planes are stored and the additional correction weights are calculated Stop the rotor 6 Calculate residual unbalance The VIBROTEST 60 calculates the addi...

Страница 133: ...ne A allowing for test weights that remain on the rotor The prognosis of residual unbalance forboth planes The prognosis value for both planes is identical The following are displayed in the main menu...

Страница 134: ...013 4 46ff VIBROTEST 60 dialogue VIBROTEST 60 steps Activity at Rotor Check Run A B 1 2 A 1 2 Select Check run with SELECT 1 Select Check run in the main menu The remaining operational steps correspon...

Страница 135: ...he previous menu is dis played If a new name is to be given to the Report it is entered after pushing EDIT DELETE The displayed name is deleted for entry of a new name EDIT Enter a Report name Using t...

Страница 136: ...dual characters are selected using the cursor buttons Menu title Available characters Report name OK The current measured data will be stored under the displayed Report name After storing the program...

Страница 137: ...ort name Date of storage Free storage capacity Type of measurement Time of storage SELECT Select the highlighted Report from the list INFO Switch to the Report information menu DELETE Delete the selec...

Страница 138: ...Storing and displaying measurements Reports on the PC card VIBROTEST 60 Page 134 of 168 C102 853 002 VTEST60E July 2013 4 46ff...

Страница 139: ...ment Speed Unit Signal detection Unit Unit START The measurement is started STOP is displayed and the channel number flashes to indicate that the measurement is in progress STOP The measurement is end...

Страница 140: ...O softkey Information about the selected Report is displayed in the Report Info menu Report name Command line Type of signal source Measurement type Start of measurement Date and time Data storage Dat...

Страница 141: ...8 3 1 In Analyser mode The required memory space for a Report can be read in Report Info Dialogue 8 3 2 In Data collector mode With the loading of Routes to a PC card the necessary memory space for d...

Страница 142: ...sired function With the softkey SELECT the desired function is selected Independent of the position of the highlight bar pushing the softkey INFO will produce the following menu Version number Fabrica...

Страница 143: ...yed Push the softkey SETUP Menu System Setup is displayed Move the bar cursor to the line Language Push the softkey EDIT Menu Dialogue language is displayed Move the bar cursor to the desired language...

Страница 144: ...highlighted by the cursor bar is the target for switchover to the next selection or entry menu The meanings and functions of the parameters in the menu System Setup are described in chapter 4 1 Note...

Страница 145: ...stem error message In such cases the following menu will be displayed System error message Reboot the VIBROTEST 60 Switch the instrument off and then on again Error code The only solution is to end op...

Страница 146: ...sed These PC cards shall be ONLY formated in the VIBROTEST 60 and NOT in the PC card drive To guarentee the functionality the PC card formating has to be performed in the VIBROTEST 60 according to the...

Страница 147: ...at possibilities are there for using blocked PC cards or for resetting them again There are four options 1 If there is no PC or PC card drive available Access to the data on the blocked card is not po...

Страница 148: ...is you have to either follow the procedure described above by switching to the DOS mode and delete the VTCRD directory from the PC card or use the VIBROTEST 60 internal Service function Formatting 4 X...

Страница 149: ...tion Opening the battery set housing may lead to damage The use of primary cells is not permitted The battery set of the VIBROTEST 60 must not remain in the instrument during transport by aircraft The...

Страница 150: ...it is unlocked Then the battery pack can be pulled out When re inserting the battery pack make sure that it is correctly locked into position You will hear a click when it is corrrectly locked 11 1 3...

Страница 151: ...charge These conditions are displayed by the LEDs Permanently lit GREEN Power to the charger unit is on YELLOW 1 Battery set in the VIBROTEST 60 is charging YELLOW 2 Battery set in the charger unit i...

Страница 152: ...the instrument and the power charger unit should be removed and stored at the appropriate temperature 11 1 6 Disposal Caution Defective batteries or batteries which can no longer be used are not hous...

Страница 153: ...04 08 EG and the low voltage guideline 2006 95 EG The C checkmark of the Australian Authority for conformity ACMA to their EMC requirements Safety EN 61010 1 2002 08 Safety requirements for electrical...

Страница 154: ...nded construction Material ABS Weight with battery set approx 0 9 kg Operating time with fully charged battery set typically 2 x 3 hours Display Type Text and graphics LCD Resolution 160 x 140 Pixel W...

Страница 155: ...onsumption 15 VA Ambient temperatures Operation 0 40 C Storage 10 60 C Connections Cold instrument plug connection According to EN 60320 sheet C14 Protection class IP 22 Weight 0 3 kg Battery set char...

Страница 156: ...n Overall vibrations Input 1 2 Sensor variable Input resistance 60 k Signal voltage 30 V pp Frequency band 1 Hz 20 kHz Signal detection peak peak peak rms pc ppc Accuracy 2 of measured value The use o...

Страница 157: ...acy Voltage 0 3 V Current 0 5 mA Spectra Freq range 1 Hz 20 Hz 1 Hz 20 kHz No of Lines 100 200 400 6400 12800 Window types Flat top Hanning Uniform Speed Signal voltage 0 5 30 Vpp Input frequency rang...

Страница 158: ...et AC 602 Battery set type AC 602 Extent of delivery 2 off Battery data 6 V 2 1 Ah 12 3 Sensor connections The following sensors can be connected AS 06x 07x VS 079 VS 080 IN 085 only with the addition...

Страница 159: ...ocess value I When connecting an AS 065 CCS sensor the power supply and the signal voltage are both carried through the contact 2s Contact layout Connector 2 not for Process values 2 Contact Function...

Страница 160: ...ith the piezo electric compression principle Inside the sensor a spring mass damping system is formed by a piezo ceramic disk and an internal sensor mass When introducing vibrations to this system the...

Страница 161: ...frequency response of the transmission factor Overload capacity Continuous 500 g Shock 5000 g all directions equiv to a fall from 1 5 m on concrete without damage Operating temperature range 50 C 120...

Страница 162: ...T Insulation resistance Housing supply voltage 0V 20 M Dielectric strength of insulation 500 VRMS 3 min Interference voltage suppression between housing and 0 V frequency dependent 0 5 kHz 110 dB 1 kH...

Страница 163: ...cceleration sensor should be at least ten times lower than the technically vibrating weight of the object being meaured and to which the sensor is attached Attachment options There are three options f...

Страница 164: ...hreaded hole 12 mm deep Apply a thin film of silicone grease to the mounting surface to prevent contact resonance Screw the stud into the mounting surface in accordance with fig 3 and secure it e g wi...

Страница 165: ...ected directly to the VIBROTEST 60 vibration measuring instrument 12 5 2 Operating Principle The reference pickup operates according to the photoelectrical principle It transmits a light beam to the r...

Страница 166: ...l installation optimum operating distance and a highly reflective reference mark shiny shaft reflecting foil approx 16 5 V Max output level with vertical installation optimum operating distance and a...

Страница 167: ...er should be clearly distinguishable from the surrounding surface It can be either light absorbing or light reflecting The colour is of no importance The mark may be attached to the circumference or t...

Страница 168: ...eference pick up should be at a distance between 30 and 40 mm from the reference mark The signal from the reference pick up depends on the width and reflecting power of the reference mark and its dist...

Страница 169: ...nder b d Foreign scattered light from artificial light sources might cause multiple trig gerin e With correct conditions the signal level in the area of the reference mark can be clearly distinguished...

Страница 170: ...40 mm The diode might reach saturation if the distance is 20 mm The optimum angle of the reference pickup vertical to the axis of shaft rotation should be 0 15 see Figure 8 Right angled installation...

Страница 171: ...Appending EG conformance statements _________________________________________________________________________________ VTEST60E July 2013 V4 46ff C102 853 002 Page 167 of 168 13 Appending EG conformanc...

Страница 172: ...Anhang EG Konformit ts Erkl rungen VIBROTEST 60 Page 168 of 168 C102 853 002 VTEST60E July 2013 4 46ff...

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