BOMBARDIER Sea-Doo SPORTSTER LE, Дополнение к руководству по эксплуатации

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Section 04 ENGINE
Subsection 05 (TOP END)
04-05-16
LMR2000_053_04_05A.FM
To easily insert circlip into piston, use circlip installer.
1. Circlip installer
– Remove sleeve from pusher then insert circlip
into its bore.
– Reinstall sleeve onto pusher and push until cir-
clip comes in end of tool.
TYPICAL
1. Circlip near end of tool
– Position end of tool against piston pin opening.
– Firmly hold piston against tool and tap tool with
a plastic tip hammer to insert circlip into its
groove.
CAUTION: The hand retaining the piston should
absorb the energy to protect the connecting rod.
Cylinder Base Gasket
Install new base gasket.
NOTE: The general procedure is to install a new
gasket of the same thickness. However, if you do
not know the gasket thickness that was installed
or if a crankshaft and/or crankcase repair or re-
placement was involved, refer to the COMBUS-
TION CHAMBER VOLUME MEASUREMENT to
properly determine the required gasket thickness.
Five thicknesses of cylinder base gaskets are
available for a precise adjustment of the squish
gap.
To identify gasket thickness, refer to the identifi-
cation holes on the gasket.
Cylinder Block
Install studs no. 19 . Apply Loctite 243 to threads
and torque studs to 5 N•m (44 lbf• in ).
Install cylinder base gasket no. 20 . There is only
one way to install gasket.
The cylinder block is positioned with locating dowels.
Line up dowels no. 27 with corresponding holes
in cylinder block.
1. Dowels
ENGINE TOOL P/N
947 290 877 517
F06B01A
1
F00B0QA
1
F00B0RA
1
F02D0UA
1