Section 08
SUSPENSION
Subsection 02
(FRONT SUSPENSION)
08-02-2
VMR2004_026_08_02A.FM
GENERAL
CAUTION:
The Baja and Baja X models are
equipped with shocks absorber protectors. Open
or remove them if the vehicle is used intensively
or if the ambient temperature is high. Otherwise,
shock absorber performance degradation or
damage can occur.
NOTE: On Baja X models
, do not remove the shock
absorber protectors if the vehicle is used in a stony
area.
During assembly/installation, use the torque val-
ues and service products as in the exploded views.
Clean threads before applying a threadlocker. Re-
fer to SELF-LOCKING FASTENERS and LOCTITE AP-
PLICATION at the beginning of this manual for com-
plete procedure.
CAUTION:
When reinstalling the brake line, in-
stall new screws with regular M6 threads. Re-
installing self-tapping screws would damage
the A-arm threads.
SHOCKS ABSORBER ASS’Y
Removal
Lift front of vehicle and install jack stands under
the frame to support the vehicle off the ground.
NOTE:
Lift up vehicle high enough to have the
wheel off the ground.
On
Baja and Baja X models
, remove the shock
absorber protector
no. 2
.
Remove lower bolt
no. 4
then upper bolt
no. 3
of
shock.
1. Remove bolts
2. Front shock assembly
Disassembly
Remove snap ring
no. 5
under spring seat
no. 6
.
Unscrew the spring seat completely and remove
the spring
no. 7
.
Inspection
Inspect the spring for damage. Replace if necessary.
Inspect shock for oil leakage. Extend and compress
the piston several times over its entire stroke.
Check piston rod for excessive wear or pitting.
Check that it moves smoothly and with uniform
resistance with its rod upwards. Any of the follow-
ing conditions will denote a defective shock:
– A skip or hang back when reversing stroke at
mid travel.
– Seizing or binding condition except at extreme
end of either stroke.
– A gurgling noise after completing one full com-
pression and extension stroke.
WARNING
Torque wrench tightening specifications
must strictly be adhered to.
Locking devices (ex.: locking tabs, elastic stop
nuts, self-locking fasteners, etc.) must be in-
stalled or replaced with new ones where
specified. If the efficiency of a locking device
is impaired, it must be renewed.
WARNING
The shock absorber on
Baja X models
con-
tains high pressure nitrogen gas.
Do not at-
tempt to disassemble before removing the
pressure
. Dispose of gas and oil as per your
local environmental regulations.
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Содержание DS 650
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