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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 

 

BiSolid Saver                                                                                        OM-BSSV00/08/2012/EN 

18 

 
The manufacture company is not responsible for damage or harms caused by non-compliance 
with: 

  Terms and conditions stated in this manual for operation and installation. 
  Applicable standards and legal provisions. 
  Procedures for installation and operation. 
  Terms and conditions presented in the product warranty card. 

 
Situations  which  are  possible  to  occur  in  real-time  practice  and  precaution  measures  that 
should be taken:   

  Switch off the boiler if there are any flammable or explosive vapors in the boiler room, 

that may mix with the ambient air which is fed for firing in the boiler (for example from 
paint while painting, spraying or laying molten substances, gas leakage, etc.). 

  If it is necessary to drain the water out of the boiler or from the entire system, as the 

water should not be dangerously hot.  

  If there is any leakage from the boiler’s heat-exchanger or when the heat-exchanger is 

choked up, do not try to start the boiler until normal operation conditions are recovered. 

 

2.2. ENSURING PEOPLE AND EQUIPMENT SAFETY  

 
The boiler and all of its parts are in compliance with the safety requirements of the relevant EU 
legal regulations. 
 
In  order  to  install  and  operate  the  boiler  in  real-time  conditions  and  in  compliance  with  its 
usage  designation  (stated  below  only  as  usage),  is  necessary  also to  observe  the  additional 
requirements, as most important of them (those that should not be missed) are presented in 
the  relevant  regulation  documents.  In  addition  to  the  above  mentioned  documents  for  the 
usage of the boiler it is  also necessary to comply  with this operation and installation manual 
and the product accompanying documentation supplied by the manufacture company.  
 
Any intervention over the boiler’s operation from children and persons under the influence of 
narcotic substances, psychiatric abnormalities and etc., must be prevented.  

Содержание Saver A

Страница 1: ...NSTALLATION OPERATION AND MAINTENANCE MANUAL BiSolid Saver 31 1 2013 09 12 OM BSSV00 08 2012 EN MANUAL FOR INSTALLATION OPERATION AND MAINTENANCE OF HOT WATER SOLID FUEL BOILER FROM SERIES BISOLD SAVE...

Страница 2: ...R LONG TERM SWITCH OFF 24 5 6 BOILER HANDLING 25 5 7 BOILER CLEANING AND MAINTENANCE 25 5 8 BOILER REPAIR 26 5 9 WARRANTY AND WARRANTY CONDITIONS 27 5 10 BOILER PACKAGE KIT AT DELIVERY 27 6 BOILER OPE...

Страница 3: ...its accessories operate under variable electricity 220 230 V Improper electrical installation or repair may endanger user s life from electrical shock Installation works must be performed only by qual...

Страница 4: ...functioning safe and long term operation of the appliance a regular check ups and prophylaxis must be performed at least once per year Such technical care guarantees your investment Repairs should be...

Страница 5: ...are led to the flue pipe Under the combustion chamber and the fuel loading tank is situated a two component grill which can be easily controlled with a lever on the boiler side The primary air is sup...

Страница 6: ...sh cleaning door 6 Pipes to DBV1 not standard part of the boiler delivery kit 7 DBV1 two way cooling safety valve not standard part of the boiler delivery kit 8 TRV temperature valve regulating the bo...

Страница 7: ...turbolators position 6 Rear section 7 Hot water outlet 8 Flue pipe 150 mm 9 Isolation cover 10 Fireclay bricks 11 Cold water inlet 12 Draining muff 13 Cleaning cover 14 Bushes for legs 15 Bottom isol...

Страница 8: ...competitor boilers is achieved due to the steel made three pass construction of the heat exchanger finishing with two sets of steel tubes larger heat exchanging area The boilers are suitable for heat...

Страница 9: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL BiSolid Saver OM BSSV00 08 2012 EN 9 Figure 4 Standard equipment of the boilers from series BiSolid Saver W...

Страница 10: ...ion operation and maintenance The boiler complies with the European ecology directives and requirements Developed and designed for easy and quick installation of pellet burner BiSolid GP Technical dat...

Страница 11: ...construction of the heat exchanger finishing with two sets of steel tubes larger heat exchanging area Outer view of hot water boiler from series BiSolid Saver is presented in Figure 5 Figure 5 Outer v...

Страница 12: ...ortable for installation operation and maintenance The pellet burners from series BiSolid GP are fully automated ignition flame control combustion chamber blowing Also equipped with intuitive LCD disp...

Страница 13: ...00 1100 Boiler wide mm 720 720 720 720 Up to this moment the boilers from series BiSolid Saver A have no analogue on the Bulgarian market They are equipped with constantly installed pellet burner BiSo...

Страница 14: ...Solid Saver OM BSSV00 08 2012 EN 14 Figure 7 Outer view of hot water boiler BiSolid Saver Standard equipment of the boilers from series BiSolid Saver A is presented in Figure 8 Figure 8 Standard equip...

Страница 15: ...e steel which guarantees reliable and long term operation Automatic modulation of the burning process decreasing the number of stops and ignitions respectively fuel and electricity consumption Possibi...

Страница 16: ...BiSolid GP Description Dimension Saver 25 Saver 40 Fuel Wood Pellets Wood Pellets Wood pellets category according to EN 14961 2 ENplus A1 ENplus A1 Nominal heating output kW 25 25 40 35 Working press...

Страница 17: ...rvention might damage the boiler and possibly the accompanying equipment The service technician initializing the boiler start up for first time must show the customer all of its main components differ...

Страница 18: ...not be dangerously hot If there is any leakage from the boiler s heat exchanger or when the heat exchanger is choked up do not try to start the boiler until normal operation conditions are recovered 2...

Страница 19: ...The ash should be taken out in fireproof container with cover Danger In case of danger from penetration of flammable vapors or gasses in the boiler room or any activities that may lead to fire or exp...

Страница 20: ...ainer When handling or operating please use gloves as protective equipment Danger When installing the boiler and elements for safety and control please do not forget that all installation works must c...

Страница 21: ...color no suspended particulates oils and chemically aggressive and corrosive substances and also it should not be acid pH factor must be higher than 7 0 At first place a comprehensive washing of the e...

Страница 22: ...tracking the smoke out of the chimney Indication for quality burning is the lack of excessive smoke from the chimney in case it s a fact it means that there is insufficient secondary air in the combus...

Страница 23: ...forms on the inside boiler walls which leak into the combustion chamber Because the flue gases condensation point is 65 o C the condensation forms only when there is cooling of the gases in the middl...

Страница 24: ...must burn completely by itself over the fire grate 5 4 BOILER SHORT TERM SWITCH OFF After switching off the boiler clean it take out all burned wastes empty its ash box clean the contact surfaces of...

Страница 25: ...t and efficiency We recommend that during transition seasons spring autumn the boiler should be fired for short time at full heating output in order to burn the deposits and to dry the chimney Warning...

Страница 26: ...ler The yearly maintenance prophylaxis of the boiler must be performed only by authorized technicians before the start of the heating season Before calling the service technicians the user has to prov...

Страница 27: ...resent it to the Seller or authorized service company 5 10 BOILER PACKAGE KIT AT DELIVERY All hot water boilers from series BiSolid Saver are delivered fully assembled and functionality tested The ful...

Страница 28: ...r covers kit Sealing rope for heat exchanger cover Special requirement for spare parts must be coordinated with the manufacturer Direction When sending spare parts order please point out the boiler ty...

Страница 29: ...than a minute you can switch from wood logs to wood pellets and contrariwise The burners from series BiSolid GP can burn wood pellets with diameter 6 8 mm and category of wood pellets according to EN...

Страница 30: ...llet burner When operating boilers from series BiSolid Saver A with wood logs the consumers use the constantly installed pellet burner from series BiSolid GP for initial firing of the wood logs placed...

Страница 31: ...pellet burner In this case before starting the pellet burner the user must change the position of the fire grates in the combustion chamber as described in Figure 11 Warning When operating with wood...

Страница 32: ...ith wood logs please observe the instructions in part 5 6 from the current manual for operation When operating with wood pellets handling of the pellet burner must be performed according to the BiSoli...

Страница 33: ...he electrical parts must be performed by authorized person Warning The burner must be connected to the electrical installation of the relevant appliance boiler by observing all safety techiques The ma...

Страница 34: ...6 1 2 3 4 5 6 1 2 3 4 5 6 6 5 4 3 2 1 6 5 4 3 2 1 Fresh air Flue extractor optional Pump Ignition Photo sensor Start Back fire Room thermostat Pt 1000 H2O 1100 W X1 X2 X3 X4 X5 F1 2A F2 2A F3 2A F4 2A...

Страница 35: ...with wood logs or wood pellets do not interrupt the boiler power supply because the circulation pump must operate until the boiler cools down In all wiring types the circulation pump must always oper...

Страница 36: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL BiSolid Saver OM BSSV00 08 2012 EN 36 Figure 15 Control panel with connectors for pellet burner wiring diagram Pt 1000 Connector Communication...

Страница 37: ...ely water temperature sensor Pt1000 must be performed according to the scheme presented in Figure 16 Figure 16 Installation of water temperature sensor Warning Installation of the temperature sensor m...

Страница 38: ...n for economic and optimum operation of the appliance The boiler has to be chosen with such size that corresponds to the heating losses of the designated building site Choice of a boiler with too high...

Страница 39: ...e boiler room Danger Do not put flammable materials over boiler s top side or near it within the safety distance 7 4 CONNECTING THE BOILER TO THE HEATING SYSTEM The BiSolid Saver boiler is designated...

Страница 40: ...revent the fuel feeding door to open properly 7 7 BOILER STRUCTURE INSTALLATION OF COVER PANELS Before performing the boiler installation it is necessary to check 1 Equipment a Free equipment covers w...

Страница 41: ...8 d Front cover panel position 4 fig 17 has to be installed from its wider fixing side under the low body brackets then fix it with force to the boiler and then fix it to the upper brackets e Installa...

Страница 42: ...ortest as possible without shut off devices and with availability for expansion The expansion tank has to be positioned without possibility for heating from sun light 2 Every heating system must be eq...

Страница 43: ...ed at least once per year 12 Individual project must be designed for every heating system 13 If optimum expansion tank is chosen then should not be measured more than 60 kPa hydraulic pressure and wit...

Страница 44: ...d transportation During transportation and storage the boilers packages and cover panels should not be pressed Danger The boilers should not be moved or transported without using forklifts transport c...

Страница 45: ...y draught has an important effect over the boiler heating output its efficiency and life cycle length Recommended chimney heights are presented in Table 7 Table 7 Recommended chimney heights Chimney s...

Страница 46: ...operation Read BiSolid GP pellet burner operation manual Unsealed fuel feeding and ash cleaning doors Check sealing ropes correct sealing ropes positioning if necessary replace sealing ropes Boiler s...

Страница 47: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL BiSolid Saver OM BSSV00 08 2012 EN 47 Supplier Address City Str Tel Fax http Reserved rights for technical changes...

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