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OPERATION MANUAL       

                                                             

 

 

 
 
 
 
 
 
 
 
 
 
 

 

Manual 

Roll

Lam 120W; 

Roll

Lam 140W; 

Roll

Lam 160W                                                        12 

 

5     Adjustment of the 
       laminator 
 

 

 

5.1    Adjustment of the pressure 

 

Generally the pressure is adjusted by lifting and lowering the top 
roller. In order to make the right adjustment use a piece of a ma-
terial in the same thickness as the substrate or the picture which 
has to be laminated. Lay the substrate/picture in-between the 
rollers and lower the top roller with the hand wheel. The hand 
wheel has to be turned until the top roller lies on and grips the 
material (“contact zone”). From this point turn the hand wheel 
clockwise approx. 30, maximal 40 degrees more. 

ATTENTION: Too much pressure can cause the occurrence 
of waves! 

 

 
 
 
 
 
 
 
 
 

 
 
Picture 5 
Hand wheel 

 

 

 

 

 

 

5.2    Adjustment of the brakes

 

 
The supply shafts are equipped with an integrated brake mecha-
nism in the quick gripping cones (A). This allows the film to be as 
tight as required. There is no parameter that determines the exact 
tension – this depends on numerous factors. Every material has 
its own specific properties which can change in subject to tem-
perature, humidity, adhesive type, consistence of the film etc. 
You can say that you have ideal conditions if the film spreads 
over the top roller and goes into the rollers without wrinkles with 
minimum braking effect. The search for this balance starts from 
the point where the brakes have a small effect and must be in-
creased little by little.  

 

Содержание RollLam 120C

Страница 1: ...RollLam 120W RollLam 140W RollLam 160W Biedermann GmbH Solutions for mounting and laminating DE 70806 Kornwestheim Heubergstra e 19 Phone 49 0 7154 83990 Fax 49 0 7154 839983 E mail info biedermanngmb...

Страница 2: ...ion passing on to third parties as well as any kind of duplication and publication are prohibited without prior written permission and will result in legal action in accordance with the applicable law...

Страница 3: ...operating comfort were of great importance You will be satis fied with your machine for many years if you operate and maintain it properly Please become familiar with the most important elements of yo...

Страница 4: ...n pre coated substrates Mounting large pictures on pre coated substrates Laminating Laminating with the aid of working boards Working with pre cut laminates Working from the roll Laminating with the a...

Страница 5: ...n can cause accidents 6 ROOM CONDITIONS Do not expose the machine to rain Do not use the machine in damp or wet rooms Ensure lighting is good Do not use the machine close to flammable liquids or gas 7...

Страница 6: ...the correct way round front of machine on front of stand rear of machine on rear of stand Installation of the supply shaft holders The holders for the top supply shaft 1 as well as the bottom supply s...

Страница 7: ...mm Diameter of rollers 112 mm 112 mm 130 mm Max speed 3 5 m min 3 5 m min 4 m min Voltage 230V 0 9 KW 230V 1 0 KW 230V 1 3 KW Adjustment of height central central central Finger protection yes yes yes...

Страница 8: ...or pressure adjustment 4 Pressure transmission shaft 5 Emergency stop switch 6 Top roller 7 Finger protection with integrated feed in roller 8 Front working table with swing out option and scale 9 Swi...

Страница 9: ...m 120W RollLam 140W RollLam 160W 9 4 2 Rear view 16 Connecting cable 17 Main switch 18 Fuse for the heating element 19 Fuse for the controller 20 Connector for the take up unit at the backside 21 Rail...

Страница 10: ...the emergency stop switches are switched off 2 Switch off the speed regulator 6 3 Switch on the main switch 17 4 Adjust the requested temperature and wait until the control lamp 3 starts to light 5 O...

Страница 11: ...ary to switch over to Step be fore continuous working is possible again 7 Backward operation When selecting switch 8 to Reversal the backwards mode is activated By pressing the foot switch the drive r...

Страница 12: ...maximal 40 degrees more ATTENTION Too much pressure can cause the occurrence of waves Picture 5 Hand wheel 5 2 Adjustment of the brakes The supply shafts are equipped with an integrated brake mecha ni...

Страница 13: ...film is optimally adjusted loosen the brakes Picture 6 Quick gripping cones with inte grated brake mechanism 5 3 Quick gripping cones Besides the regulation of the tension of the film the quick gripp...

Страница 14: ...t 4 and lay it loosely over the top roller 6 4 Push the film evenly in between the rollers by using the threading board so that the film is tight wrinkle free Finally feed in the substrate Due to econ...

Страница 15: ...pressure to stick the picture onto the exposed adhesive Too much and irregular pressure can lead to wrinkling 5 Push the mounting board with the tacked picture manually between the rollers To guarante...

Страница 16: ...ubstrate are fixed between the rollers This will avoid the picture shift ing 5 Drape the front part of the picture over the top roller 6 ADVICE If you work alone weight the draped part of the picture...

Страница 17: ...out the picture from time to time along the top roller 6 Self adhesive vinyl films The sequence explained above is similar when mounting pictures already coated with adhesive for example self adhesiv...

Страница 18: ...p of adhesive 4 Align the adhesive strip with the working board and fix it with a little pressure 5 Run the working board with the laminating film through the rollers by using the foot switch so that...

Страница 19: ...laminating film onto the top supply shaft 1 so that the film can be pulled toward the user from the underside of the roll with the silicone release paper side facing to the bot tom 4 Pull off the lam...

Страница 20: ...the brakes on the cones 10 Align the picture with the working board 11 Feed in the working board with the picture subsequent to the threading board and start with the lamination process ATTENTION Do...

Страница 21: ...to the top supply shaft 1 so that the film can be pulled toward the user from the underside of the roll with the silicone release paper side facing to the bot tom 5 Pull off the laminating film incl c...

Страница 22: ...s tight without wrinkles If necessary regulate the tension of the film with the aid of the brakes on the cones 11 Lower the top roller 6 until it touches the threading board Run the threading board th...

Страница 23: ...ilm incl cover paper from the sup ply shaft until it can be wrapped around the core from the bot tom Fix the film incl cover paper with an adhesive strip on the core and wind up one rotation by hand A...

Страница 24: ...aminating film with the silicone coating facing inwards Run the envelope between the rollers until only 2 3 cm of the envelope remain visible Push the picture in the envelope and adjust it The advanta...

Страница 25: ...wrapped around the core from the bot tom Fix the film incl cover paper with an adhesive strip on the core and wind up one rotation by hand Adjust the brakes on the cones so that the film can be unwou...

Страница 26: ...he cones 10 Lower the top roller 6 until it touches the threading board Run the threading board through the rollers 11 As soon as the threading board comes out the back of the laminator lower the top...

Страница 27: ...ide of the roll with the silicone release paper side facing to the bot tom 5 Pull off the laminating film incl cover paper from the sup ply shaft until it can be wrapped around the core from the bot t...

Страница 28: ...between the rollers by using the threading board so that the films are tight without wrin kles If necessary regulate the tension of the films with the aid of the brakes on the cones 12 Lower the top r...

Страница 29: ...t must be equipped with a core and winds up the pic tures directly after the lamination process Picture 10 Take up unit rear side 6 5 3 Media holder Advice When working with large pictures it is recom...

Страница 30: ...ifferent widths it is possi ble to avoid a frequent change over by additional supply shafts There are three possibilities for the storage of the shafts on the stand One on the front side 14 and two at...

Страница 31: ...uring the lamina tion process There is too much pressure Check the pressure see p 12 The rollers are not adjusted properly The rollers are adjusted exactly before shipment but although rare it is poss...

Страница 32: ...n process Check the adjustment of the brakes and loosen them a little for the next lamination see p 13 The picture is fed in crook edly The picture has not been fed in at an angle of 90 degrees to the...

Страница 33: ...ubstrate three work steps What comes first Mounting or laminating Generally it is recommended to laminate the picture first and afterwards mount it on a substrate When laminating already mounted pictu...

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