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Owner’s Manual

Caution:

Before using this controller,
read this manual and follow
the Operating Instructions.

•

Operation

•

Installation

•

Troubleshooting

BH Thermal

(Manufacturers of BriskHeat Products)

P.O. Box 1633009

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Columbus, OH 43216 USA

PH#: (614) 294-3376

¥¥¥¥

Fax #: (614) 294-3807

Manual Part # 40890-0

Содержание BriskONE

Страница 1: ...controller read this manual and follow the Operating Instructions Operation Installation Troubleshooting BH Thermal Manufacturers of BriskHeat Products P O Box 1633009 Columbus OH 43216 USA PH 614 294 3376 Fax 614 294 3807 Manual Part 40890 03 ...

Страница 2: ...Quick Reference Table 25 List of Figures and Tables Figure 1 Pictorial of Controller Front 4 Figure 2 Pictorial of Controller Back 4 Figure 3 Layout of Internal Components 6 Figure 4 Dual Display Controller 7 Figure 5 Mounting Bracket 21 Figure 6 Controller within Bracket 22 Figure 7 Diagram of Pin and Stripped Wire 22 Figure 8 Diagram of Pin Insertion into Plug 23 Table 1 Security Levels and Pass...

Страница 3: ... by changing fuse and cord Provides 15A 120V or 10A 240V output power Output power protected with fuse Type J Thermocouple input Dual display allows user to view both the process and setpoint temperature simultaneously Displays either ο C or ο F Additional Features Fuzzy Logic Self Tuning Heater Break Protection Sensor Break Protection Auto Manual Control Capability 16 segment Ramp and Soak with a...

Страница 4: ...4 Figure 1 Pictorial of Controller Front Figure 2 Pictorial of Controller Back ...

Страница 5: ...erly control the heater see programming instructions pages 5 16 4 Place the thermocouple tip in a location which best reflects the heater s temperature Depending on the object s shape during heating there may be spots which are warmer or colder If all areas of the object must reach a minimum temperature then place the thermocouple tip on the coldest spot If the temperature of any area of the objec...

Страница 6: ...6 Figure 3 Layout of Internal Components ...

Страница 7: ...es displayed are in degrees Celsius 5 Percent Lamp Lit when controller is programmed to display percentage of output power 6 Hold Lamp Lit when Ramp Soak program functions are suspended 7 ENTER Pressing ENTER stores the value or the item changes If not pressed the previously stored value or item will be retained The display will flash once when ENTER is pressed 8 This decimal point flashes when SE...

Страница 8: ...Secondary Menu starting at the alarm tune or cycle item depending on the programming Pressing these keys for 5 seconds will bring up the Secure Menu INDEX DOWN ARROW Pressing these keys simultaneously will allow backing up one menu item or if at the first menu item they will cause the display to return to the Primary Menu If an alarm condition has occurred then these keys may be used to reset the ...

Страница 9: ...e the value in the display Press ENTER to retain the value To enter and move from menu item to menu item within the Secure Menu Hold the UP ARROW and ENTER simultaneously for five seconds to enter the secure menu Press INDEX to advance through the menu items Simultaneously press INDEX and DOWN ARROW keys to back up one menu item Press UP ARROW or DOWN ARROW to change the value in the display Press...

Страница 10: ...ed Note The passwords cannot be altered Table 1 Security Levels and Passwords Security Level Security Level Password Menu Status Value To Enter Primary Locked Secondary Locked 1 1110 Secure Locked Primary Unlocked Secondary Locked 2 1101 Secure Locked Primary Unlocked Secondary Unlocked 3 1011 Secure Locked Primary Unlocked Secondary Unlocked 4 111 Secure Unlocked Temperature Unit 1 Hold the UP AR...

Страница 11: ...lower display SPH is the highest allowable value that the set point may be entered in as 6 Use the UP ARROW and DOWN ARROW keys to change the value 7 Press ENTER to retain the value Note SPL and SPH only limit what value may be entered for the setpoint These values are not used in the actual control of the heater Setpoint 1 Press INDEX to the advance to SP1 2 Use the UP ARROW and DOWN ARROW keys t...

Страница 12: ...ROW keys to change the value 4 Press ENTER to retain that value 5 If ONOF is selected under the Out1 menu item press the INDEX key until SP_d is shown on the lower display SP_d is the Set Point On OFF Differential hysteresis which should be negative for a heating process 6 6 Use the UP ARROW and DOWN ARROW keys to change the value 7 Press ENTER to retain that value Setting the Alarm 1 Hold the UP ...

Страница 13: ...is shown on the lower display ALiH is the alarm inhibit menu item On The alarm action is suspended until the process temperature first enters a non alarm condition OFF Turns the alarm inhibit off 9 Use the UP ARROW and DOWN ARROW keys to change the value 10 After a value is selected press ENTERto retain that value 11 Press the INDEX key until ALS t appears on the display ALSt is the alarm output s...

Страница 14: ...ARROW and ENTER keys simultaneously to enter the Secondary Menu 18 Press the INDEX key until ALLo appears on the display ALLo is the low limit alarm and will only appear if AL has a value of Lo or HiLo 19 Use the UP ARROW and DOWN ARROW keys to change the value 20 Press ENTER to retain that value 21 Press the INDEX key until ALHi appears on the display ALHi is the high limit alarm and will only ap...

Страница 15: ...d the following menu item will appear PrE1 Select 0 to 100 for Set Point 1 6 Use the UP ARROW and DOWN ARROW keys to change the value 7 After a value is selected press ENTER to retain that value Loop Break Protection 1 Press the UP ARROW and ENTER keys to enter the Secondary Menu 2 Press the INDEX key until LPbr appears on the display If during the operation the output is at its minimum or maximum...

Страница 16: ...ld be increased Pid allows manual adjustment of PID values This option should only be selected if the end user has an understanding of how a PID system works If Pid is selected the following menu items will appear Pb1 is the proportional band Select 1 to 9999 rES is the automatic reset time Select OFF 0 1 to 99 9 minutes Select OFF to switch to OFS OFS is the manual offset correction Select OFF 0 ...

Страница 17: ...old key on the control front panel This option can only be selected after the parameters of the Ramp Soak operation are entered OFF turns Ramp Soak function off and resets program to beginning 3 Use the UP ARROW and DOWN ARROW keys to change the value 4 Press ENTER to retain that value 5 Press the INDEX key until PSEt appears on the display PSEt enables the rest of the menu items that are used in ...

Страница 18: ...e descriptions for the first segment will be listed The number at the beginning of the display represents the segment of the Ramp Soak 14 Press the INDEX key until 1ti appears on the display 1ti is the time for the first segment with a range of 0 to 9999 The units will depend on what was entered in tbAS 15 Use the UP ARROW and DOWN ARROW keys to change the value 16 After a value is selected press ...

Страница 19: ... will be dependent on which values were entered in the menu items above To return to the Primary Menu wait 30 seconds or for a faster response press the UP ARROW and ENTER keys followed by pressing the DOWN ARROW and INDEX keys 24 If StAt is On three menu items will appear in the Primary Menu ti is the time remaining for the current segment ti is the total time for segment SP is the target set poi...

Страница 20: ...il FrtE appears on the display FrtE is the fuzzy logic s rate of change with a range of 0 00 to 99 99 counts second For best initial setting find the count second change of process value near setpoint 1 with output on Multiply this value by 3 and set FrtE to this value 9 Use the UP ARROW and DOWN ARROW keys to change the value 10 After a value is selected press ENTER to retain that value Installat...

Страница 21: ...an extra option See page 24 for ordering information Notice that the bracket can be attached from the top or the bottom 2 Mount the bracket A minimum of two bolts must be used to mount the bracket See Figure 5 Figure 5 Mounting Bracket 3 Place the controller inside the mounted bracket Make sure the vents of the enclosure are not covered and that the rubber feet are located in the holes provide by ...

Страница 22: ...Pin and Stripped Wire 1 For heater s power leads use the bronze pins If the heater has a ground wire then use the silver pin for the ground wire 2 Strip off enough insulation to uncover the length of wire needed to fit the pin s wire barrel approximately 1 8 3 Use a crimp tool to crimp the insulation support barrel to the insulated wire To order a crimp tool see page 24 4 Crimp the wire barrel aro...

Страница 23: ...eptacles The plug and receptacle should snap together easily Do not force the connection If the plug does not easily connect to the receptacle check to ensure the flatten sides of the top and bottom prongs of the plug match the receptacle s 7 To disconnect the plug from the receptacle push down on the levers located on the sides of the plug and pull gently Troubleshooting Before calling for assist...

Страница 24: ...and DOWN ARROW to start factory default procedure If FAIL tEST followed by rEt FACt then an unrecoverable error has occurred Return controller to the factory for service DISPLAY SHOWS CHEC SPI CHEC SP2 CHEC 1SP CHEC 16SP SP1 SP2 SP1 or SP is set outside the setpoint low or high boundary limits SPL or SPH Correct SP1 etc or program new values for SPL or SPH DISPLAY SHOWS OPEn InP OPEn InP means the...

Страница 25: ...4 1 Socket 11329 03 3 Power Input Inlet 40908 1 Thermocouple Plug J 40257 1 Thermocouple Wire Clamp J 40257 01 1 Thermocouple Receptacle J 40257 10 1 Red Rocker 40044 1 Enclosure 40909 1 Labels 40909 02 1 Rubber Feet 40287 4 Mounting Bracket 20906 1 Description BH Thermal Part Quantity Crimping Tool 40912 02 1 Insertion Tool 40913 02 1 Power Distribution Cord consult factory 1 SSR consult factory ...

Страница 26: ...lay Description Default Value ALLo Value for low alarm Only if AL is set for Lo or HiLo 32o F or 0o C ALHi Value for high alarm Only if AL is set for Hi or HiLo 999 Out1 Determines the controlling output for setpoint 1 1tP tunE Controls the type of tuning the controller will perform Self Prog Allows the Run Hold button control the Ramp Soak OFF PSEt Enables the Ramp Soak Programming OFF StAt Deter...

Страница 27: ...nt segment Only if StAt is On ti Time remaining in segment Only if StAt is On SP Set point in segment Only if StAt is On SP1 Set point for output one Only if StAt is OFF Prog Runs or holds the Ramp Soak operation Only if Prog is On OFF Value set by the end user ...

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