Beta Enduro RR 350 2013, Руководство по ремонту

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ENGL
ISH
INDEX
Table of tightening torques of engine components 127
Engine/frame table of tightening torques 129
Recommended engine maintenance 130
Recommended lubricants and liquids 130
2
.5
ASSEMBLY OF INTERNAL GEARBOX AND GEARSHIFT 59
2
.6
CLOSING ENGINE BLOCK 62
2
.7
BLOCKING THE CRANKSHAFT AT THE TOP DEAD
CENTRE AND TIGHTENING THE NUT ON THE LEFT
SIDE OF THE CRANKSHAFT
63
2
.8
EXTERNAL GEARSHIFT 64
2
.8.1
Checking the complete drive shaft 64
2
.8.2
Assembly of external gearshift 66
2
.9
KICK STARTER 66
2
.9.1
Checking kickstarter shaft unit and assembly 66
2
.9.2
Assembly of kickstart device 68
2
.10
ELECTRICAL STARTER UNIT AND MAIN GEAR 69
2
.10.1
Checking electrical starter device elements 69
2
.10.2
Coupling ignition and primary gears to the motor 70
2
.11
OIL PUMPS: CONTROL AND REASSEMBLY 72
2
.11.1
Assembly of low pressure pump 74
2
.11.2
Assembly of high-pressure pump and control gear 75
2
.11.3
Checking and assembly of pressure control valve 75
2
.11.4
Checking and assembly of oil pumps control gears 76
2
.11.5
Paper oil filter insertion 77
2
.11.6
Checking and coupling countershaft 78
2
.12
CLUTCH UNIT 80
2
.12.1
Checking clutch basket, roller bearing and
internal centre bearing
80
2
.12.2
Checking clutch discs 81
2
.12.3
Checking springs 82
2
.12.4
Checking inner hub 82
2
.12.5
Checking thrust bearing device 83
2
.12.6
Assembly of clutch unit 83
2
.13
COOLANT PUMP 86
2
.13.1
Checking pump unit and disassembly 86
2
.13.2
Assembly of pump unit 87
2
.14
ASSEMBLY OF COMPLETE CLUTCH COVER 88
2
.15
CHECKING AND COUPLING OF TIMING CHAIN,
FIXED AND MOBILE GUIDES
90
2
.16
IGNITION SYSTEM 90
2
.16.1
Checking ignition system 91
2
.16.2
Coupling ignition system to crankcase 91
2
.17
THERMAL UNIT 94
2
.17.1
Checking piston, pin bolt, and piston rings 94
2
.17.2
Checking the cylinder 96
2
.17.2.1
Assembly clearance 96
2
.17.3
Cylinder head: disassembly and checking auxiliary
devices
97
2
.17.3.1
Lubrication jets and centring pins 97
2
.17.3.2
Finger follower/shafts unit 98
2
.17.3.3
Shims (calibrated discs) for valve play adjustment 99
2
.17.4
Cylinder head: disassembling and
checking valve units
100
2
.17.4.1
Springs 101
2
.17.4.2
Valve guides, valves and seats 101
2
.17.4.3
Valve stem seal and lower stop washer 103
2
.17.5
Cylinder head: checking cylinder head body 103
2
.17.6
Checking camshafts 104
2
.17.7
Checking camshafts support 105
2
.17.8
Cylinder head: insertion of inner cup and
valve stem seals
106
2
.17.9
Cylinder head: assembly of valve unit 107
2
.17.10
Cylinder head: repositioning calibrated discs,
assembly of finger follower shafts and finger
followers and coupling the spark plug
108
2
.17.11
Cylinder head: Insertion of oil jets, centring pins and
spark plug O-ring
109
2
.17.12
Piston: application of compression and
oil-scraper rings
110
2
.17.13
Application of piston to cylinder 111
2
.17.14
Application of piston-cylinder coupling to crankcase 113
2
.17.15
Coupling head to cylinder 115
2
.17.16
Coupling camshafts to cylinder head and phasing 116
2
.17.17
Valve play 119
2
.17.18
Checking and coupling of hydraulic tensioner to engine
121
2
.17.19
Coupling cylinder head cover gaskets and
cylinder head cover
123
2
.18
COUPLING PINION AND BREATHER NOZZLE 124
2
.19
RELEASING CRANKSHAFT 124
2
.20
COUPLING OIL CAPS 125
2
.21
COUPLING GEARSHIFT LEVER 126