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6. Assembly

6.1 Warning notices

DANGER

Use of incorrect spare parts, accessories or materials!

The use of incorrect spare parts, accessories or materials, as well as auxiliary and operating

materials, may result in death or serious injury. Malfunction and device failure as well as

material damage can occur.
• For all work, only use undamaged original parts, auxiliary and operating materials which

are specified by the manufacturer.

• Use only the approved materials and suitable tools for the respective purpose and make

sure that they are in proper working order.

• Only use pipes that are free of dirt, damage and corrosion.

DANGER

Pressure build-up in the pipework!

Death or serious personal injury can result through contact with fast or suddenly escaping

compressed gas or through bursting system parts.
• All work on the compressed gas system must be carried out in the depressurised state

and with the compressed gas system secured against unintentional pressure build-up.

• Set up a safety area around the working area during all assembly, installation,

maintenance and repair work.

• Before building up pressure in the pipework, check all pipe connections and tighten if

necessary.

• Slowly pressurise the system with pressure.

•

Avoid pressure blows and high differential pressures.

• Assemble all pipelines without stress.

• Install pipes tightly as feed and discharge lines.

WARNING

Insufficient qualification!

Insufficient qualification of the personnel carrying out work on the product and accessories

can lead to accidents, personal injury and damage to property as well as impair operation.
• All work on the product and accessories may only be carried out by skilled technical

personnel - compressed gas technology.

CAUTION

Inappropriate assembly!

Inappropriate assembly of the product and the accessories can lead to personal injury and

damage to property as well as impair operation.

•

Fix hoses in such a way that they do not flap around.

BEKOMAT

16 CO

Original installation and operation manual

20 | 60

Содержание BEKOMAT 16 CO

Страница 1: ...EN BEKOMAT 16 CO 01 3582 Original installation and operation manual BM16CO ...

Страница 2: ...duct description 11 3 2 Product overview 11 3 3 Function description 12 3 4 Type plate 13 3 5 Scope of delivery 13 4 Technical data 14 4 1 Operating parameters 14 4 2 Storage and transport parameters 15 4 3 Materials 15 4 4 Climatic zones and performance data 16 4 4 1 Performance data 16 4 5 Dimensions 17 4 6 Installation dimensions 18 4 7 Terminal diagrams 18 4 7 1 Power control board 18 4 7 2 Co...

Страница 3: ...0 2 Maintenance schedule 35 10 3 Maintenance work 36 10 3 1 Wear parts exchange 36 10 3 2 Cleaning work 43 10 3 3 Visual inspection 44 10 3 4 Leakage test 44 11 Consumables accessories and spare parts 45 11 1 Order information 45 11 2 Accessories 45 11 3 Spare parts 46 12 Decommissioning 49 12 1 Warning notices 49 12 2 Decommissioning work 49 13 Disassembly 50 14 Disposal 51 14 1 Warning notices 5...

Страница 4: ...rage as well as processing in electronic systems Publication date Revision Version Reason for amendment Scope of amendment 01 01 2020 00 00 Changes to standards and regulations Completely new version The installation and operation manual hereinafter referred to as the manual must always be kept close to the product and be in a permanently legible condition The manual must be handed over along with...

Страница 5: ...Only combine the product and accessories with the products named and recommended by BEKO TECHNOLOGIES GmbH in the manual Adhere to the prescribed maintenance schedule Before using the product and the accessories the operating company must make sure that all conditions and prerequisites for intended use are given The product and the accessories have been exclusively designed for use in a commercial...

Страница 6: ...ed to All regulations and operating guidelines for safe working and information regarding behaviour in the event of accidents and fires are accessible at the operating location at all are times The product and accessories are only used with the recommended and fully operable safety equipment All assembly installation and maintenance work is carried out by qualified skilled technical personnel only...

Страница 7: ...ruct all actions related to compressed gases and pressurised systems to independently foresee potential hazardous situations and implement appropriate measures to avert any danger The capabilities include in particular experience in handling measurement and control technology as well as knowledge of the regionally applicable laws standards and regulations for compressed gas technology Skilled tech...

Страница 8: ...ral warning symbol danger warning caution Warning pressure build up in the pipework Warning electric voltage Note the installation and operating manual General note Wear safety footwear Use respiratory protection protection class FFP 3 particle filtering half mask Use protective gloves cut proof and liquid resistant Wear safety goggles with side shields i General information BEKOMAT 16 CO Original...

Страница 9: ...nored Measure to prevent the danger Signal words DANGER Imminent hazard Consequences of non compliance Death or serious personal injury WARNING Imminent hazard Consequences of non compliance Death or serious personal injury are possible CAUTION Potential hazard Consequences of non compliance Personal injury or damage to property are possible NOTE Additional notes information tips Consequences of n...

Страница 10: ...hich are in contact with electric voltage Malfunction and device failure as well as material damage can occur The product and the accessories may only be connected to the current supply if they are undamaged Only carry out installation maintenance and repair work on the product and accessories when they have been disconnected and secured against being switched back on again Set up a safety area ar...

Страница 11: ...r When the defined filling level is reached the condensate is discharged via a pilot controlled solenoid valve 3 2 Product overview 3 6 A 52 B 32 1 21 Item Description explanation Item Description explanation 1 Operating label with TEST button 52 Solenoid valve connector 3 Top cover B Condensate discharge 6 Cable glands right Voltage supply left potential free contact 21 Housing A Cable gland sole...

Страница 12: ...permanently monitored by a capacitive sensor in the sensor tube 46 30 25 B The control actuates the pilot valve with valve core 30 and the membrane 25 opens the condensate discharge B to the condensate drain system Once the BEKOMAT has been emptied the condensate discharge B is closed tightly again before any loss of compressed gas can occur BEKOMAT 16 CO Original installation and operation manual...

Страница 13: ...dling the type plate Never damage remove or make the type plate illegible For more information regarding the symbols refer to 2 4 Explanation of the symbols used on Page 8 3 5 Scope of delivery The table below shows the scope of delivery of the BEKOMAT Illustration Description explanation BEKOMAT Original installation and operation manual BEKO TECHNOLOGIES GmbH 14136065 BM16CO 0 8 16 bar 12 230 ps...

Страница 14: ... lbs Operating voltage 230 115 24 VAC 10 50 60 Hz 24 VDC 10 See type plate Power consumption P 8 0 VA W Fuse protection recommended for AC 1 A time lag prescribed for DC 1 A time lag Recommended cable diameter 5 8 8 5 mm 0 23 0 34 inch Recommended wire cross section voltage supply 3 x 0 75 1 5 mm AWG 16 18 Recommended shortening of the cable jacket PE 60 mm 2 3 inch L N 50 mm 1 96 inch Recommended...

Страница 15: ...sport parameters BEKOMAT 16 CO Min max storage and transport temperature 1 60 C 34 140 F 4 3 Materials BEKOMAT 16 CO Housing Aluminium hardcoated Membrane FKM Original installation and operation manual BEKOMAT 16 CO 15 60 ...

Страница 16: ...hot and or humid climate tropics climatic zone red the following factor applies Performance in climatic zone blue x approx 0 7 4 4 1 Performance data BEKOMAT 16 CO Max compressor performance 1700 m min 60034 cfm Max refrigeration dryer performance 3400 m min 120069 cfm Operating pressure 1 bar g 14 5 psi g 2 bar g 29 01 psi g 3 bar g 4 bar g 43 51 psi g 58 01 psi g 5 bar g 7 bar g 72 52 psi g 101 ...

Страница 17: ...4 5 Dimensions mm inch i innen inside a außen outside Original installation and operation manual BEKOMAT 16 CO 17 60 ...

Страница 18: ... Power control board Illustration VAC board Illustration VDC board N PE L Normally Open NO Common CO Normally Closed NC Protective earth conductor PE Neutral conductor N Phase L Normally Open NO Common CO Normally Closed NC 24V 24V 4 7 2 Control PCB Illustration 1 0 1 1 2 0 2 1 2 2 2 3 3 0 3 1 3 2 24V 0V OT1 INP1 0V 0V OT2 24V Voltage supply from the power control board External test button Soleno...

Страница 19: ... parameters Store the product only outside of areas exposed to direct sunlight and heat sources NOTE Handling packaging material Inappropriate disposal of packaging materials can cause environmental damage Dispose of the packaging material in accordance with the regional laws provisions guidelines and regulations of the country and place of use 5 1 Transport After transporting and removing the pac...

Страница 20: ...h the compressed gas system secured against unintentional pressure build up Set up a safety area around the working area during all assembly installation maintenance and repair work Before building up pressure in the pipework check all pipe connections and tighten if necessary Slowly pressurise the system with pressure Avoid pressure blows and high differential pressures Assemble all pipelines wit...

Страница 21: ...curs separately in order to avoid bypassing the filters Avoid pressure ranges Drain each point where condensate occurs using a BEKOMAT to avoid pressure ranges in the pipework Ensure sufficient venting If the gradient in the inflow is not sufficient or there are other problems with the inflow a venting line must be laid Original installation and operation manual BEKOMAT 16 CO 21 60 ...

Страница 22: ...ntinuous slope When laying pipes for the feed line avoid the formation of a water pocket Continuous slope Lay the condensate inlet line with a continuous slope If the installation height is limited mount the lower inlet with a separate venting line Note the minimum height of installation The height of the condensate inlet must be located lower than the lowest point of the collecting tank e g vesse...

Страница 23: ...nsate inlet line D must be 1 inner diameter 22 mm 0 86 Recommended interval Equip the condensate inlet line D with a shut off valve E to make simple product maintenance possible 4 For the condensate inlet line D apply sealant to the end of the pressure resistant pipe and screw in at the condensate inlet F G H Assembly instructions The condensate discharge line G may be laid rising by max 5 m 17 ft...

Страница 24: ...ured against being switched back on again Set up a safety area around the working area during all installation maintenance and repair work For installation of the device adhere to all applicable regulations e g VDE 0100 IEC 60364 ATEX Connect the protective conductor earth connection according to regulations WARNING Insufficient qualification Insufficient qualification of the personnel carrying ou...

Страница 25: ...ion Wire end ferrules Always to be worn Preparatory tasks 1 Assembly must have been completed 2 Protect the cables for the voltage supply of the BEKOMAT in accordance with the specifications in the technical data AC 1 A time lag recommended DC 1 A time lag prescribed 3 In the case of AC voltage supply an accessible circuit breaker e g power plug or switch that shuts off all energised conductors mu...

Страница 26: ... mm 2 36 50 mm 1 96 7 Prepare the 3 wire cable of the voltage supply I 4 5 6 8 Slide the components of the cable gland 4 5 6 over the cable for voltage supply I and insert the cable into the top cover Normally Open NO Common CO Normally Closed NC N PE L Neutralleiter N Schutzleiter PE Phase L P E N L 9 Connect the voltage supply cable to the power control board in accordance with the terminal diag...

Страница 27: ... and fasten using the pan head screw 12 Tighten the voltage supply cable I while doing this and screw the components of the cable gland 4 5 6 in place 3 10 2 11 Fit the cable terminal 10 Set the top cover 3 in place and fix it using the pan head screws 2 Original installation and operation manual BEKOMAT 16 CO 27 60 ...

Страница 28: ...he cable terminal 10 of the power control board up and off 3 Unscrew the pan head screw 12 and take the power control board 11 out of the top cover 3 24 VDC 0V 0V 24 VDC 6 mm 0 23 60 mm 2 36 4 Prepare the 2 wire cable of the voltage supply 3 I 4 5 6 5 Slide the components of the cable gland 4 5 6 over the cable for voltage supply I and insert the cable into the top cover 3 BEKOMAT 16 CO Original i...

Страница 29: ...nal diagram 12 11 3 I 4 5 6 7 Insert the power control board 11 back into the top cover 3 and fasten using the pan head screw 12 Tighten the voltage supply cable I while doing this and screw the components of the cable gland 4 5 6 in place 3 10 2 8 Fit the cable terminal 10 set the top cover 3 in place and fasten using the pan head screw 2 Original installation and operation manual BEKOMAT 16 CO 2...

Страница 30: ... in addition to the potential free contact a 4 5 wire cable must be used for the connection depending on the application J 4 5 6 8 2 Take the dust protection pane 8 out 3 Slide the components of the cable gland 4 5 6 over the cable for potential free contact J and insert the cable into the top cover P E N L Normally Open NO Common CO Normally Closed NC N PE L Neutralleiter N Schutzleiter PE Phase ...

Страница 31: ...ST button cable If the potential free contact is to be connected in addition to the external TEST button a 4 5 wire cable must be used for the connection depending on the application 8 J 4 5 6 2 Take the guard plate 8 out of the left hand cable gland 3 Slide the components of the cable gland 4 5 6 over the cable J and insert the cable into the top cover Normally Open NO Common CO Normally Closed N...

Страница 32: ...e is a danger of death or serious injuries as well as malfunction and device failure following contact with components which are in contact with electric voltage Only carry out installation maintenance and repair work on the product and accessories when they have been disconnected and secured against being switched back on again Set up a safety area around the working area during all installation ...

Страница 33: ...ch all internal components necessary for the proper functioning of the BEKOMAT are checked If the self test is positive the BEKOMAT goes into normal operation 0 For acoustic signalling the solenoid valve cycles twice If the self test is negative the BEKOMAT goes into fail safe operation 0 For acoustic signalling the solenoid valve cycles 20 times The LED signalling of the various operating states ...

Страница 34: ...solenoid valve cycles 0 Goes to fail safe operation continuous loop The solenoid valve cycles once per second Ready for operation normal operating mode The red Alarm LED is off The green Valve LED is off The green Power LED is on Discharge procedure The red Alarm LED is off The green Valve LED lights up during the discharge procedure The green Power LED is on Pre alarm permanent loop The red Alarm...

Страница 35: ... property Never clean the device with a dripping wet cloth Never use abrasive or aggressive cleaning agents or solvents which could damage the outer coating e g markings type plate corrosion protection etc Never clean the device with hard or pointed implements Use an anti static damp cloth for cleaning the outside Immediately replace any product markings pictograms markings that have become illegi...

Страница 36: ...rush made of wire or soft plastic material with Ø max 1 5 mm 0 05 Ø max 2 5 mm 0 09 Sealants Lubricant for greasing the O rings Mild detergent Cotton cloth or disposable tissue Always to be worn Preparatory tasks 1 Decommissioning and disassembly must have been completed 10 3 1 Wear parts exchange Illustration Description explanation 2 2 Loosen the 4 pan head screws 2 14 10 13 3 3 Raise the top co...

Страница 37: ... explanation 49 4 Loosen the fixing screws of the solenoid valve connector 49 51 5 Pull the solenoid valve connector 51 off 29 6 Loosen the cylinder head screws 29 Original installation and operation manual BEKOMAT 16 CO 37 60 ...

Страница 38: ...Remove the magnet coil 32 together with the control air cover 34 and the membrane cap 28 35 8 Loosen the pan head screws 35 and dismantle the solenoid valve in accordance with the drawing BEKOMAT 16 CO Original installation and operation manual 38 60 ...

Страница 39: ...k are identical Recommended interval Carry out cleaning work in the disassembled state at the same time as wear part replacement Illustration Description explanation X X X X X X X X X The components X are contained in the set of wear parts and must be replaced 10 Grease the O rings in the set of wear parts Use a lubricant suitable for this purpose Original installation and operation manual BEKOMAT...

Страница 40: ...r part in place again 41 and screw tight using the hexagon nuts 37 and spring washers 36 35 12 Assemble the solenoid valve again in accordance with the drawing and screw together using the pan head screws 35 BEKOMAT 16 CO Original installation and operation manual 40 60 ...

Страница 41: ...er with the control air cover 34 and the membrane cap 28 and screw tight using the cylinder head screws 29 29 51 49 14 Fit the solenoid valve connector 51 and screw tight using the fixing screw of the solenoid valve connector 49 Original installation and operation manual BEKOMAT 16 CO 41 60 ...

Страница 42: ...ustration Description explanation 10 3 13 14 15 Fit the cable terminals 10 13 14 and the top cover 3 2 16 Screw the 4 pan head screws 2 tight BEKOMAT 16 CO Original installation and operation manual 42 60 ...

Страница 43: ...temperature Carry out the individual cleaning steps as follows Illustration Description explanation 1 Clean the control air bores using a cleaning brush Ø max 2 5 mm 0 09 2 Clean the guide bushings for the control air pipe and the control air pipe itself using a cleaning brush Ø max 2 5 mm 0 09 3 Clean the membrane cap using a cleaning brush Ø max 1 5 mm 0 05 4 Wipe the membrane seat and the membr...

Страница 44: ...ightness in vacuum and overpressure systems The leakage test can be carried out in different ways BEKO TECHNOLOGIES GmbH does not make a specific recommendation here The company operating the compressed gas system is responsible for the selection and specification of the test method to be used which should be executed in accordance with valid standards and regulations e g DIN EN 1779 BEKOMAT 16 CO...

Страница 45: ...ts to be delivered The contact data for the BEKO TECHNOLOGIES customer services responsible are listed in chapter 1 1 Contact on Page 4 11 2 Accessories Illustration Description explanation order reference Thermostatically controlled heating system 2801244 200 230 VAC 2801245 100 115 VAC 2801247 24 VAC VDC Trace heater 230 VAC 4041657 Mounting bracket for wall and floor installation 2000038 Connec...

Страница 46: ...rts Illustration Description explanation order reference X X X X X X X X X Set of wear parts 2000087 Membranes 3 pcs 4002451 Valve unit complete 2000089 BEKOMAT 16 CO Original installation and operation manual 46 60 ...

Страница 47: ...Illustration Description explanation order reference Valve attachment components 2000088 Set of seals 2000090 Housing 2000092 Original installation and operation manual BEKOMAT 16 CO 47 60 ...

Страница 48: ...4047984 Power control board 230 VAC 2000063 Power control board 200 VAC 2000349 Power control board 115 VAC 2000064 Power control board 100 VAC 2000611 Power control board 24 VAC 2000065 Power control board 24 VDC 2000756 BEKOMAT 16 CO Original installation and operation manual 48 60 ...

Страница 49: ...y out installation maintenance and repair work on the product and accessories when they have been disconnected and secured against being switched back on again Set up a safety area around the working area during all installation maintenance and repair work For installation of the device adhere to all applicable regulations e g VDE 0100 IEC 60364 ATEX Connect the protective conductor earth connecti...

Страница 50: ... adjustable spanner Always to be worn Preparatory tasks 1 Depressurise the compressed gas system or the respective system section and secure it against unintentional pressure build up 2 Decommissioning has been completed Illustration Description explanation D E 3 Close and disassemble the feed line E F G H 4 Disassemble the discharge line F BEKOMAT 16 CO Original installation and operation manual ...

Страница 51: ...and electronic equipment are marked by the crossed out rubbish bin The crossed out rubbish bin symbolises that electrical and electronic equipment must be collected separately and must not be disposed of together with unsorted domestic waste For this purpose all communities have set up collecting systems where waste from electrical or electronic equipment can be handed in free of charge to recycli...

Страница 52: ... and disassembled 2 The BEKOMAT has been cleaned and freed of any condensate residue Operating material EU waste code Adsorption and filter materials cleaning wipes and protective clothing soiled by oils or other hazardous substances 15 02 02 Adsorption and filter materials cleaning wipes and protective clothing with the exception of those classified by 15 02 02 15 02 03 Packaging paper and cardbo...

Страница 53: ...ischarge lines Replace wear parts Check whether the valve clocking can be heard to do this press the TEST button several times Check the plug type connection of the cable terminal on the control PCB Condensate is only drained when the TEST button is pressed Install feed line at a gradient 3 Mount venting line Clean sensor tube Check whether the necessary minimum pressure has been reached if not 0 ...

Страница 54: ... of TÜV Rhineland for the Canadian and US American market and that basic safety and health requirements were met during manufacturing of the product The product may be sold on the Canadian and US American market EAC marking The EAC marking indicates that a product fulfils all the Eurasian directives applicable for this product and that basic safety and health requirements were met during manufactu...

Страница 55: ...Original installation and operation manual BEKOMAT 16 CO 55 60 ...

Страница 56: ... 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 36 35 38 37 39 42 43 44 41 45 46 47 48 49 50 51 55 52 53 54 56 40 9 8 22 BEKOMAT 16 CO Original installation and operation manual 56 60 ...

Страница 57: ...4 x 1 5 mm 13 Cable terminal for external test button 41 Housing upper part 14 Cable terminal for solenoid valve 42 Pan head screw M3 x 6 15 Cover mounting element 43 Control PCB 16 Bottom cover 44 Dust cap 17 Sealing ring for PG7 45 O ring 27 x 2 mm 18 Pressure ring for PG7 46 Sensor tube 19 Pressure screw for PG7 47 O ring 104 x 3 mm 20 O ring 34 59 x 2 62 mm 48 Rising pipe 21 Housing 49 Fixing ...

Страница 58: ...BEKOMAT 16 CO Original installation and operation manual 58 60 ...

Страница 59: ...Original installation and operation manual BEKOMAT 16 CO 59 60 ...

Страница 60: ...LIMITED Unit 1010 Miramar Tower 132 Nathan Rd Tsim Sha Tsui Kowloon Hong Kong Tel 852 5578 6681 Hong Kong 86 147 1537 0081 China tim chan beko technologies com BEKO TECHNOLOGIES INDIA Pvt Ltd Plot No 43 1 CIEEP Gandhi Nagar Balanagar Hyderabad IN 500 037 Tel 91 40 23080275 91 40 23081107 Madhusudan Masur bekoindia com BEKO TECHNOLOGIES S r l Via Peano 86 88 I 10040 Leinì TO Tel 39 011 4500 576 Fax...

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