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Maintenance (Mower)

Back Lapping of Reel Cutter (Cutting

Cylinder)

Back lapping is work similar to sharpening a
cooking knife. If the edges of the reel cutter
(cutting cylinder) and the bed knife (bottom
blade) become blunt and make cutting difficult,
both the reel cutter (cutting cylinder) and the
bed knife (bottom blade) should be
simultaneously sharpened by reversing the reel
cutter (cutting cylinder) with an abrasive paste
applied.
However, back lapping is a temporary measure
and would not restore the sharpness
completely.
If the edges of the reel cutter (cutting cylinder)
and the bed knife (bottom blade) become blunt
and make cutting difficult, follow the steps
below to perform back lapping.

Caution

Both the reel cutter (cutting cylinder) and the
bed knife (bottom blade) are edged tools.
Handle them carefully, since they could cut
your hands and feet.

Caution

During back lapping, the reel cutter (cutting
cylinder) rotates.
Keep hands and feet away from moving parts.

Caution

Do not perform back lapping with any other
persons.

Have the following items ready: Strips of
newspaper, Abrasive [Back lapping powder
mixed with oil; or gel compound (Baroness
genuine abrasive)], Brush.

1

2

3

4

zhz6po-002

Back Lapping of Reel Cutter (Cutting Cylinder)_001

1

Newspaper

2

Back lapping powder

3

Gel compound

4

Brush

Note:
The mixing ratio for the abrasive, in volume,
is one part back lapping powder (#200 -
#400) to three or four parts oil.
Have a lapping machine or the lapping
handle (accessory tool) ready.

1.

2.

Maintenance

LM18GB

・

LM56GB/LM66TB

Maintenance

Page 6-7

Maintenance (Mower)

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Содержание LM18GB

Страница 1: ...reens Mower Walk Behind Tee Mower Owner s Operating Manual Serial No LM18GB 31143 LM56GB 32537 LM66TB 31050 Required reading Read this manual and the Owner s Manual for the engine before using the mac...

Страница 2: ...handling adjustment and inspection of your machine Prior to use carefully read this manual to thoroughly understand the contents for safe and correct operation We hope you will use the machine safely...

Страница 3: ...California Proposition65 Page 1 2 Spark arrester Page 1 2 Regulations LM18GB LM56GB LM66TB Regulations Page 1 1...

Страница 4: ...ifornia Proposition65_001 Spark arrester Important The engine in this product is not equipped with a spark arrester muffler It is a violation of California Public Resource Code Section 4442 to use or...

Страница 5: ...mprovement without prior notice When replacing parts be sure to use genuine Baroness parts or parts designated by Kyoeisha Note that the Baroness product warranty may not apply to defects caused by th...

Страница 6: ...olf courses Do not use this machine in any way other than its intended purpose and do not modify the machine Operating this machine for other purposes and modifying it may be very dangerous and may ca...

Страница 7: ...tion for Use Page 5 2 Inspection Before Use Page 5 3 Tightening torques Page 5 9 Adjustment Before Operating Page 5 12 Procedure to Start Stop Engine Page 5 20 Operation of Each Section Page 5 23 Trav...

Страница 8: ...LM18GB LM56GB LM66TB Contents...

Страница 9: ...Safe Operating Practices Page 2 2 Training Page 2 2 Preparation Page 2 2 Operation Page 2 3 Maintenance and storage Page 2 4 Safety LM18GB LM56GB LM66TB Safety Page 2 1...

Страница 10: ...anic are responsible for accidents or hazards occurring to other people or their property 1 2 3 4 5 6 Preparation Evaluate the terrain to determine what accessories and attachments are needed to prope...

Страница 11: ...djustment unless adjustment can be made from the operator s position Before cleaning blockages Before checking cleaning or working the machine Whenever you leave the machine After striking a foreign o...

Страница 12: ...ing or transporting Do not store fuel near flames Never allow untrained personnel to service machine Allow the engine muffler to cool before checking maintenance Appropriately manage and correctly use...

Страница 13: ...Waste Disposal Page 3 2 About the Waste disposal Page 3 2 Disposal LM18GB LM56GB LM66TB Disposal Page 3 1...

Страница 14: ...ake sure that waste generated when servicing or repairing the machine is disposed of in accordance with local regulations e g waste oil antifreeze batteries rubber products and wires etc LM18GB LM56GB...

Страница 15: ...5 Names of Each Section Page 4 6 Serial Number Plate Page 4 6 Safety Signs and Instruction Signs Page 4 7 About Safety Signs and Instruction Signs Page 4 7 Positions of Safety Decals and Instruction D...

Страница 16: ...367 g kW h rated output Engine oil capacity 0 16 U S gals 0 6 dm3 0 6 L Operating width Mowing width 18 in 45 7 cm Operating height Mowing height 0 118 1 142 in 0 118 1 063 in 2 3 0 29 0 mm 3 0 27 0...

Страница 17: ...ed output Engine oil capacity 0 16 U S gals 0 6 dm3 0 6 L Operating width Mowing width 22 in 55 7 cm Operating height Mowing height 0 118 1 142 in 0 118 1 063 in 2 3 0 29 0 mm 3 0 27 0 mm 2 Blades 11...

Страница 18: ...W h rated output Engine oil capacity 0 16 U S gals 0 6 dm3 0 6 L Operating width Mowing width 26 in 64 6 cm Operating height Mowing height 0 118 1 142 in 0 118 1 063 in 2 3 0 29 0 mm 3 0 27 0 mm 2 Bla...

Страница 19: ...h the procedure specified in ISO 5349 1 2001 ISO 5349 2 2001 LM66 Sound pressure level Sound pressure level This machine was confirmed to have a continuous A weighted sound pressure level of 87 dB by...

Страница 20: ...el cutter 10 Bed knife 11 FOC High Low Clip selector lever 12 Front roller 13 Groomer 14 Groomer clutch lever 15 Drum 16 Traveling Working selector lever 17 Grass catcher 18 Traveling tires 19 Stand 2...

Страница 21: ...damaged become dirty or peel off replace them with new ones Part numbers for decals that need to be replaced are listed in the parts catalog Order them from a Baroness dealer or Kyoeisha Positions of...

Страница 22: ...a safe distance from the machine Danger Danger May cut your hand or leg When the blades are rotating keep away from the machine 1 2 3 4 1 2 3 4 qigqnx 118 2 K4205001600 DECAL CAUTION TO MUTILATION Dan...

Страница 23: ...y or death 1 85 25 7 72 0 1 0 7 5 6 2 176 51 1 23 5 725 0867 6 1 75 1 3 3 23 1 3 76 6 67 1 3 8 5 6 1 29 56 1 3 5 23 5 725 6 0 18 qigqnx 121 5 K4209000370 DECAL GREASING 10 HR Add grease every 10 hours...

Страница 24: ...LM18GB LM56GB LM66TB Product Overview Page 4 10 Safety Signs and Instruction Signs...

Страница 25: ...5 18 Procedure to Start Stop Engine Page 5 20 Start Stop of Engine Page 5 20 Operation of Each Section Page 5 23 Precautions for Operating the Machine Page 5 23 Cautions before Leaving the Machine Pag...

Страница 26: ...r edge of handle 3 Handle pin Right frame 4 Handle pin Left frame 5 Handle adjuster 6 Bolt 7 Conical spring washer 8 Washer 1 2 3 Connection of Engine Switch Cord Warning When the connection of the en...

Страница 27: ...r Cutting Cylinder and Bed Knife Bottom Blade Inspection of Reel Cutter Cutting Cylinder and Bed Knife Bottom Blade The reel cutter cutting cylinder and bed knife bottom blade may become dull due to f...

Страница 28: ...aximize the life of the engine clean the air cleaner properly Remove the wing screw and then remove the cover Remove the screw and then remove the air cleaner elements Remove the urethane element from...

Страница 29: ...tic pressure of the tires Make sure that there are no cracks damage or abnormal wear Tire size Pneumatic pressure Tire for traveling 4 10 3 50 6 120 kPa 1 2 kgf cm2 1 1 2 3 2 1 2 3 1 2 Brake Inspectio...

Страница 30: ...ling the engine please refer to the Engine s Owner s Manual Important Do not supply too much engine oil Otherwise the engine may be damaged Important Do not mix different types of engine oil Important...

Страница 31: ...ve the drain plug while the engine oil is warm and then drain the engine oil into a bowl Replace the drain plug in the engine Remove the oil level gauge Through the oil filling port supply new engine...

Страница 32: ...fuel tank indicates a level close to EMPTY supply fuel gasoline at your earliest convenience The fuel tank capacity is approximately 2 3 dm3 2 3 L 2 3 1 2e4emp 005 Fuel Supply_001 1 Fuel tank 2 Tank...

Страница 33: ...tion therefore sufficient tightening cannot be applied If screw is wet by water or oil do not tighten it with normal tightening torque If the screw is wet the torque coefficient will get smaller and i...

Страница 34: ...75 593 02 752 34 104 134 1 060 49 1 366 40 920 50 1186 03 M14 106 134 1 080 88 1 366 40 938 21 1 186 03 140 188 1 427 58 1 917 04 1 239 14 1 663 99 M16 152 188 1 549 94 1 917 04 1 345 35 1 663 99 210...

Страница 35: ...61 96 79 66 Reel shaft K0185160002 NUT LEFT HANDED P1 5 M16 3 36 367 09 318 64 Reel shaft Groomer model LM56G 1204Z0 GEAR 20 TEETH 36 367 09 318 64 Front roller K6083000042 PIN STEPPED M15 19 29 38 29...

Страница 36: ...the link rod Important Adjust the handle pipe so that it can locate at the center of the handle guide 1 2 gp7sf7 001 Adjustment of IGCA Independent Grass Catcher Arm _001 1 Handle pipe 2 Handle guide...

Страница 37: ...gp7sf7 003 Adjustment of IGCA Independent Grass Catcher Arm _003 1 Grass catcher 2 Stay Loosen the right and left locknuts 5 6 1 Remove the right and left clip pin Important The shaft has a through h...

Страница 38: ...ct with each other via the cutter adjustment nuts Insert a strip of newspaper into the space between the reel cutter cutting cylinder and the bed knife bottom blade at an angle of 90 degrees Then rota...

Страница 39: ...ness of Bed Knife Bottom Blade Important The recommended minimum cutting heights are based on those of common greens They may vary according to the green conditions and machine specifications If the g...

Страница 40: ...K2511000050 2 5 Bed knife bottom blade 55G Tipped blade 3 0 4 5 K2510000060 3 Bed knife bottom blade 62 5 559 5 0 7 0 K2510000160 5 Bed knife bottom blade 62 5 559 LM66TB Standard blade 1 5 3 0 K25110...

Страница 41: ...and down by the roller adjuster to determine the position of the front roller in order not to have a gap with the neck position of the cutting height screw of the cutting height gauge at the edge of...

Страница 42: ...be worn easily when the height is too low Set the slide caliper to the required cutting height adjust the neck position of the cutting height screw of the cutting height gauge and securely lock with...

Страница 43: ...firm that the grooming height is at the required position by applying the cutting height gauge to the front roller and the drum at the right and left edges of the mower unit Note In the case that the...

Страница 44: ...n B A 1 v2e27i 035 Procedure to Start Engine_001 1 Engine switch A ON B OFF Make sure that the brake is locked A B 1 v2e27i 037 Procedure to Start Engine_002 1 Brake lever A Lock B Unlock 1 2 Don t gr...

Страница 45: ...High speed B Low speed Set the choke lever to the Close position B A 1 v2e27i 047 Procedure to Start Engine_007 1 Choke lever A Close B Open 5 6 7 Pull the recoil starter and the engine will start 1 v...

Страница 46: ...ition B 1 A dgvd7o 002 Procedure to Stop Engine_002 1 Throttle lever A High speed B Low speed Set the engine switch to the OFF position B A 1 v2e27i 035 Procedure to Stop Engine_003 1 2 3 1 Engine swi...

Страница 47: ...n stop it immediately for emergencies Cautions before Leaving the Machine Caution Park the machine on a flat place Do not park the machine on a slope Caution Check that the engine has stopped Caution...

Страница 48: ...illustrates the locking position for the parking brake 6n6oux 092 4 K4203001320 DECAL HIGH LOW SELECTOR A It illustrates High Low clip of the reel cutter rotation speed A 1 High clip A 2 Low clip B It...

Страница 49: ...the groomer Normal Stop Reverse 8zq6pd 014 7 K4203001610 DECAL LIGHT SWITCH Note Depending on the specifications this function may not be available It illustrates ON OFF of the light 1 ON 2 OFF 1 2 6...

Страница 50: ...on and to stop it set to the OFF position B A 1 v2e27i 035 Engine Switch_001 1 Engine switch A ON B OFF Throttle Lever The throttle lever is located in the handle and enables you to adjust the engine...

Страница 51: ...Lock the brake lever to apply Parking Brake A B 1 v2e27i 037 Brake Lever_001 1 Brake lever A Lock B Unlock Safety Lock Switch The safety lock switch is located in the handle Important While the main c...

Страница 52: ...r Caution The lever should be operated while the engine rotation is stopped and adjusted to the position suitable for your work The traveling working selector lever is at the top of the left frame The...

Страница 53: ...gaged 1 2 3 el1q3z 001 FOC High Low Clip Selector Lever_001 1 High clip 2 Low clip 3 Stop Air Adjusting Plate Caution The air adjusting plate should be operated while the engine rotation is stopped an...

Страница 54: ...otation stop position the groomer does not rotate 1 2 3 aqilnf 001 Groomer Clutch Lever_001 1 Normal rotation 2 Reverse rotation 3 Rotation stop IGCA Independent Grass Catcher Arm Note Depending on th...

Страница 55: ...1 IGCA 2 Mower 3 Grass catcher Issue 2 Operator error and rough usage of handle causes the cutting height to fluctuate As the operator pushes to hard or forward on the handle the cutting head can sca...

Страница 56: ...004 IGCA Independent Grass Catcher Arm _004 1 IGCA 2 Mower 3 Grass catcher Benefit 2 The weight of the grass catcher does not have an impact on the cutting head s front roller which reduces sinking go...

Страница 57: ...res Flip up the stand Install the grass catcher Move the FOC High Low Clip selector lever to the desired position Move the air adjusting plate to the desired position 1 2 3 4 5 6 7 1 2 3 4 5 Move the...

Страница 58: ...t The drum shaft and the traveling tires have mating parts each other Make sure of their shapes to install the travelling tires 1 2 A A x9pzjh 004 Removing Installing Traveling Tires_004 1 Travelling...

Страница 59: ...001 Removing Installing Grass Catcher_001 1 Basket 2 Latch 3 Roller bracket Transporting Transporting the Machine Caution When loading and unloading the machine move it slowly with non slip shoes Imp...

Страница 60: ...LM18GB LM56GB LM66TB Handling Instructions Page 5 36 Transporting...

Страница 61: ...7 Adjustment of Cutter Adjustment Spring Page 6 9 Adjusting CAM Page 6 10 Cylindrical Grinding of Reel Cutter Page 6 10 Removing Installing The Bed Knife Base Page 6 10 Removing Installing The Bed Kn...

Страница 62: ...be void if you use non genuine parts for replacement or accessories Position of mower during maintenance Important If the mower handle is left leaned on the ground for a long time during maintenance...

Страница 63: ...l cutter Cutting cylinder Refer to inspection of reel cutter and bedknife Bedknife Bottom blade Refer to inspection of reel cutter and bedknife Operating height Mowing height Blade engagement Greasing...

Страница 64: ...0 kPa 1 2 kgf cm2 4 10 3 50 6 Cutter adjustment spring 50 0 mm 1 97 in Total length of spring Main Consumable Parts Part Name Code AIR ELEMENT R20A 32636 00 CAP FUEL FILTER RX64 13600 10 SPARK PLUG K3...

Страница 65: ...ease nipples are installed in the following locations 3 5 1 1 6 6 5 4 1 4 1 1 1 2 1 8bq62b 243 Greasing Points_001 1 Frame Transmission 2 Differential gearing 3 Reel bearing 4 Drum housing 5 Front rol...

Страница 66: ...ere is one location each on the right and left Right side B 8bq62b 250 Greasing Points_007 3 4 5 Left side B 8bq62b 251 Greasing Points_008 Groomer Note Depending on the specifications this function m...

Страница 67: ...back lapping Caution Both the reel cutter cutting cylinder and the bed knife bottom blade are edged tools Handle them carefully since they could cut your hands and feet Caution During back lapping th...

Страница 68: ...he left by hand to check the sharpness of the blades 1 A 2 zhz6po 005 Back Lapping of Reel Cutter Cutting Cylinder _003 3 4 1 Reel cutter 2 Bed knife A Rotation direction Check the sharpness of the en...

Страница 69: ...ts from the left edge to the right one of the reel cutter cutting cylinder is uniformly sharpened Finally apply abrasive to the entire blade width of the reel cutter cutting cylinder and perform final...

Страница 70: ...e locknut and turn the right cam bush anticlockwise to eliminate only the gap distance Once the adjustment completed tighten the locknut securely 1 2 3 A B C ippmes 002 Adjusting CAM_001 1 Center of c...

Страница 71: ...the bed knife base COMP remove the cutter pins and lock nuts on both sides 2 3 4 Remove the bed knife base COMP 1 5ttm1g 004 Removing The Bed Knife Base_004 1 Bed knife base COMP Installing The Bed K...

Страница 72: ...lcrum seat 2 3 4 1 kx7caa 002 Installing The Bed Knife Base_002 1 Bed knife base arm Assy 2 Bolt 3 S washer 4 Washer 1 2 3 Tighten the bolt fastening the bed knife base arm Assy and fix it securely 1...

Страница 73: ...he Bed Knife Base_006 1 Reel cutter 2 Bed knife Adjust the position of the cam bush so that a newspaper is cut smoothly at both ends of the reel cutter See Adjusting CAM Page 6 10 8 9 10 Note Once the...

Страница 74: ...010 Installing The Bed Knife Base_010 1 Lock nut 12 13 Removing Installing The Bed Knife Removing The Bed Knife Caution Both the reel cutter cutting cylinder and the bed knife bottom blade are edged...

Страница 75: ...ed Remove rust and dust Important Replace the old screws with new ones Tighten the screws uniformly with a hammer driver 2 3 1 4miqko 001 Installing The Bed Knife_001 1 Bed knife base 2 Bed knife 3 Sc...

Страница 76: ...itting 3 Key 2 3 4 Unscrew the 13 bolts and then detach the cover left Notes If the cover left doesn t come off easily remove it by tapping these six locations indicated by the arrows in the illustrat...

Страница 77: ...Excelite EP No 2 Attach the reel cutter cutting cylinder to the frame Tighten the nut until the length of the spring reaches 11 5 mm 0 453 in and lock the nut Note A certain preload will be applied by...

Страница 78: ...m if you hear a rubbing sound or the drum feels heavy when rotating the drum 1 2 Adjustment of Engine Clutch When reinstalling the engine Adjust the clearance between the engine clutch and clutch faci...

Страница 79: ...n 1 3 2 A 4 wdzf6u 003 Adjustment of Engine Clutch_003 1 Engine clutch 2 Clutch plate 3 Clutch facing 4 Clutch wire adjusting nut A 1 0 to 2 0 mm 0 039 to 0 079 in Long Term Storage Before Long Term S...

Страница 80: ...LM18GB LM56GB LM66TB Maintenance Page 6 20 Long Term Storage...

Страница 81: ...Head Office 1 26 Miyuki cho Toyokawa Aichi Pref 442 8530 Japan Tel 0533 84 1390 Fax 0533 89 3623 LM56GB UM USZ 16G 00 S K...

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