61
5B. PERIODIC MAINTENANCE CHART
Power train
13
Clean /Adjust/Replace Spark Plug
C,A
R
Adjust gap if required
14
Clean/ Replace Air filter Element
CL
CL
CL
CL
Replace at 40000 Kms
15
Clean/Replace breather tube filter
CL
CL
CL
CL
Replace at 40000 Kms
16
Clean / replace oil strainer
R
R
R
R
Replace at 10000 kms
17
Check & Adjust tappet ( Valve)clearance
C,A
C,A
C,A
C,A
Adjust if required
18
Check for cracks /replace Manifold sleeve if
required
C,R
C,R
C,R
C,R
Replace if required
19
Replace Fuel Filter
R
R
R
Replace at 10000 Kms
20
Replace Oil Filter
R
R
R
Replace at 5000 Kms
21
Clutch plates (Adjust cable free play at engine
end)
C,A
C,A
C,A
C,A
Check every 1000 Km &
replace at 40000 kms if
required
22
Inspect/ replace Driveshaft for Boot cuts, etc
C/R
C/R
C/R
Replace if required
Wheel & Brakes
23
Clean the brake drums & brake shoes with air
CL
CL
CL
Replace if required
24
Check Master cylinder & wheel cylinder for leakage
C
Every 20000 kms
25
DO Tyre rotation
RT
RT
RT
RT
Do TR every 5000 kms
till first 15000 kms &
thereafter every
10000 kms.
C,A
C,A
Sr.no
Service Activities
1000
5000
10000
15000
20000
25000
30000
35000
Remark
R
R
R
R
RT