Installation, Maintenance and Lubrication
Page 3–5
IronHorse® Helical Gearbox User Manual – 1st Ed. Rev. B
Lubrication
1)
All IronHorse helical gearboxes are initially filled with the proper quantity lubricant for an M1
mounting position If you want to change the assembly mounting position, please move the
breather plug, oil gauge and drain plug to the correct position and fill or decrease the quantity
of oil to the correct fill level specifications The breather plug should always be located at the
highest point above the oil fill level
2)
A certain brand and specification of oil is required and unique to a particular helical gearbox
Be sure not to mix different brands and specification types of oil IronHorse helical gearboxes
are shipped with CPC HD320 oil Oil suggestions for IronHorse units are as follows:
IronHorse Helical Gearbox Lubricant Selection
Standard Load / Input 600 RPM or Over 600 RPM
Standard Load < 1.25 service factor (see Chapter 2 for details)
Gearbox Temperature
CPC
ISO VG
Mobil
Shell
-30°C to -15°C
HD100
VG100
Mobilgear 627
Omala 100
-15°C to -3°C
HD150
VG150
Mobilgear 629
Omala 150
-3°C to 23°C
HD220
VG220
Mobilgear 630
Omala 220
23°C to 40°C
HD320
VG320
Mobilgear 632
Omala 320
40°C to 80°C
HD460
VG460
Mobilgear 634
Omala 460
Heavy Load / Input 600 RPM or Over 600 RPM
Heavy Load > 1.25 service factor (see Chapter 2 for details)
-30°C to -15°C
HD150
VG150
Mobilgear 629
Omala 150
-15°C to -3°C
HD220
VG220
Mobilgear 630
Omala 220
-3°C to 23°C
HD320
VG320
Mobilgear 632
Omala 320
23°C to 40°C
HD460
VG460
Mobilgear 634
Omala 460
40°C to 80°C
HD680
VG680
Mobilgear 636
Omala 680
3)
Before replacing the oil, the existing oil inside of gearbox should be drained and the unit should
be cleaned up before filling with new oil
4)
During operation, if the units heats up over 80°C or if any abnormal noise occurs, please shut
down the unit immediately Check for proper oil fill, oil type, leaking seals and broken bearings
and fix or replace as necessary before restarting the unit again Do not run the unit if problems
exist
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