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Installation and Operation Manual

 

Document #9620-20-b-mc-16 base tool changer-07 

 

Pinnacle Park

 •

 1031 Goodworth Drive 

 Apex, NC 27539 

 Tel: 919.772.0115 

 Fax: 919.772.8259 

 www.ati-ia.com 

 Email: [email protected] 

B - 7

 

3.  Operation 

The Master locking mechanism is manually-driven to couple and uncouple with the Tool Plate. The 

Master Plate utilizes mechanical leverage from the actuation screw to provide lock and unlock force 

to the locking mechanism.  

3.1  Coupling Sequence 

 

 

Position the Master above the Tool and move the Master into locking position. The mating 

surfaces of the Master and Tool should be parallel upon approach. Make sure that the tapered 

alignment pins from the Master enter the alignment holes on the Tool. The alignment pins 

should be relatively concentric with the alignment holes such that they do not rub against the 

edge. Note: In 

Figure 3.1

 through 

Figure 3.3

 the MC036 is shown for reference.   

Figure 3.1 —Bring Tool to Master 

 

 

CAUTION: 

The locking mechanism must be in the unlock position when 

attempting to couple the Tool Changer. Failure to adhere to this condition may 

result in damage to the unit and/or the tooling. 

 

 

NOTICE:

 All Tool Changers are initially lubricated using 

MobilGrease® XHP222 Special

 

grease. The end user must apply additional lubricant to the locking mechanism 

components and alignment pins prior to start of service (See 

Section 4.2—Locking 

Mechanism, Alignment Pins Cleaning and Lubrication

). Tubes of lubricant for this 

purpose are shipped with every Tool Changer. Note: 

MobilGrease® XHP222 Special

 is 

a NLGI #2 lithium complex grease with molybdenum disulfide. 

Содержание MC-16

Страница 1: ...ng Features 5 3 Operation 7 3 1 Coupling Sequence 7 3 2 Fail Safe Operation 9 3 3 Uncoupling 9 4 Maintenance 10 4 1 Preventive Maintenance 10 4 2 Locking Mechanism Alignment Pins Cleaning and Lubricat...

Страница 2: ...chanism The surfaces on the cam are tapered and contact balls as the rod is pushed in or tightened When the Master and Tool are brought together the user pushes the button to release the cam toward th...

Страница 3: ...pneumatic connections Figure 1 2 Tool Plate 1 3 Optional Modules There is one flat available for the mounting of the optional modules for support of various utility pass through such as electrical sig...

Страница 4: ...esigned with bolt holes and dowel holes as mounting features These features are used to accurately position and secure the Master to the robot An interface plate is utilized to adapt the Master Plate...

Страница 5: ...ional Modules 1 Depending upon the service or repair being done customer connections up to the module may or may not need to be disconnected 2 Remove the M3 socket head cap screws and lift the module...

Страница 6: ...ol float into its locked position even with small deviations in position Other Tool locating feature methods include balls and detents dowel pins in notched V grooves etc Please consult ATI for recomm...

Страница 7: ...holes on the Tool The alignment pins should be relatively concentric with the alignment holes such that they do not rub against the edge Note In Figure 3 1 through Figure 3 3 the MC036 is shown for r...

Страница 8: ...Figure 3 2 Push Button for Quick Locking Then apply the tightening torque to the knob to provide the final clamping force In lab testing 25 in lbs of tightening torque was determined to provide the op...

Страница 9: ...k angle combined with the tightening torque from the cam shaft results in a high mechanical advantage and reliable locking force In the event that the cam shaft is accidentally loosened the cam may wa...

Страница 10: ...ers and Interface Connections Inspect for proper torque and interference or wear abrasions cuts of hoses and electrical cables Tighten and correct as required O rings and Rubber Bushings Exposed o rin...

Страница 11: ...ate Locking Mechanism and Alignment Pins 3 Apply a liberal coating of lubricant to the cam locking balls and the alignment pins 4 2 2 Cleaning the Locking Mechanism and Alignment Pin Bushings Tool Pla...

Страница 12: ...Figure 4 4 Stuck Pin and Pin Block Damage 4 If stuck pins or severe pin block damage exists contact ATI for possible pin replacement procedures or module replacement 4 5 Electrical Module Seal Inspect...

Страница 13: ...hooting Proper pneumatic and electrical connections have been made to the Manual Coupler Mounting screws are properly installed Locking Cam Screw is fully tightened to approximately 25 in lbs Symptom...

Страница 14: ...ons For Other Components Section 8 Drawings Optional Ratchet Knob 9005 20 1814 Complete MC Ratchet Knob Assembly For Other Components Section 8 Drawings 7 Specifications Master and Tool Plates Suggest...

Страница 15: ...Manual Document 9620 20 b mc 16 base tool changer 07 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com B 15 8 Drawings 8 1 MC 16 M...

Страница 16: ...stallation and Operation Manual Document 9620 20 b mc 16 base tool changer 07 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com B...

Страница 17: ...ion Manual Document 9620 20 b mc 16 base tool changer 07 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com B 17 8 2 MC 16 Manual C...

Страница 18: ...al Document 9620 20 b mc 16 base tool changer 07 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com B 18 8 1 MC 16 with Quick Actio...

Страница 19: ...stallation and Operation Manual Document 9620 20 b mc 16 base tool changer 07 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com B...

Страница 20: ...peration Manual Document 9620 20 b mc 16 base tool changer 07 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com B 20 8 2 Manual Co...

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