background image

Installation and Operation Manual

 

Document #9620-20-b-mc-16 base tool changer-07 

 

Pinnacle Park

 •

 1031 Goodworth Drive 

 Apex, NC 27539 

 Tel: 919.772.0115 

 Fax: 919.772.8259 

 www.ati-ia.com 

 Email: [email protected] 

B - 13

 

3.

 

To install a new seal, stretch the new seal over the shoulder of the pin block. 

4.

 

Push the seal’s hub down against the pin block using finger tip. 

Figure 4.5 —V-Ring seal Replacement 

 

5.  Troubleshooting 

Check these conditions for all symptoms prior to troubleshooting: 

 

Proper pneumatic and electrical connections have been made to the Manual Coupler. 

 

Mounting screws are properly installed. 

 

Locking Cam Screw is fully tightened (to approximately 25 in-lbs). 

 

Symptom 

Cause  

Resolution 

Unit will not lock or 

unlock 
 

The locking mechanism 

cam is jammed.  

Clean and lubricate as needed to restore smooth 

operation (see 

Section 4—Maintenance

). 

The cam screw is not 

moving. 

Check for debris in the handle area of the locking 

mechanism, and clean if necessary. 

The Master and Tool are 

not touching prior to lock. 

Check that the Tool is properly seated in the 

Tool Stand. 
Verify that there is no debris between the Master 

and Tool prior to locking. 

 

Содержание MC-16

Страница 1: ...ng Features 5 3 Operation 7 3 1 Coupling Sequence 7 3 2 Fail Safe Operation 9 3 3 Uncoupling 9 4 Maintenance 10 4 1 Preventive Maintenance 10 4 2 Locking Mechanism Alignment Pins Cleaning and Lubricat...

Страница 2: ...chanism The surfaces on the cam are tapered and contact balls as the rod is pushed in or tightened When the Master and Tool are brought together the user pushes the button to release the cam toward th...

Страница 3: ...pneumatic connections Figure 1 2 Tool Plate 1 3 Optional Modules There is one flat available for the mounting of the optional modules for support of various utility pass through such as electrical sig...

Страница 4: ...esigned with bolt holes and dowel holes as mounting features These features are used to accurately position and secure the Master to the robot An interface plate is utilized to adapt the Master Plate...

Страница 5: ...ional Modules 1 Depending upon the service or repair being done customer connections up to the module may or may not need to be disconnected 2 Remove the M3 socket head cap screws and lift the module...

Страница 6: ...ol float into its locked position even with small deviations in position Other Tool locating feature methods include balls and detents dowel pins in notched V grooves etc Please consult ATI for recomm...

Страница 7: ...holes on the Tool The alignment pins should be relatively concentric with the alignment holes such that they do not rub against the edge Note In Figure 3 1 through Figure 3 3 the MC036 is shown for r...

Страница 8: ...Figure 3 2 Push Button for Quick Locking Then apply the tightening torque to the knob to provide the final clamping force In lab testing 25 in lbs of tightening torque was determined to provide the op...

Страница 9: ...k angle combined with the tightening torque from the cam shaft results in a high mechanical advantage and reliable locking force In the event that the cam shaft is accidentally loosened the cam may wa...

Страница 10: ...ers and Interface Connections Inspect for proper torque and interference or wear abrasions cuts of hoses and electrical cables Tighten and correct as required O rings and Rubber Bushings Exposed o rin...

Страница 11: ...ate Locking Mechanism and Alignment Pins 3 Apply a liberal coating of lubricant to the cam locking balls and the alignment pins 4 2 2 Cleaning the Locking Mechanism and Alignment Pin Bushings Tool Pla...

Страница 12: ...Figure 4 4 Stuck Pin and Pin Block Damage 4 If stuck pins or severe pin block damage exists contact ATI for possible pin replacement procedures or module replacement 4 5 Electrical Module Seal Inspect...

Страница 13: ...hooting Proper pneumatic and electrical connections have been made to the Manual Coupler Mounting screws are properly installed Locking Cam Screw is fully tightened to approximately 25 in lbs Symptom...

Страница 14: ...ons For Other Components Section 8 Drawings Optional Ratchet Knob 9005 20 1814 Complete MC Ratchet Knob Assembly For Other Components Section 8 Drawings 7 Specifications Master and Tool Plates Suggest...

Страница 15: ...Manual Document 9620 20 b mc 16 base tool changer 07 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com B 15 8 Drawings 8 1 MC 16 M...

Страница 16: ...stallation and Operation Manual Document 9620 20 b mc 16 base tool changer 07 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com B...

Страница 17: ...ion Manual Document 9620 20 b mc 16 base tool changer 07 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com B 17 8 2 MC 16 Manual C...

Страница 18: ...al Document 9620 20 b mc 16 base tool changer 07 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com B 18 8 1 MC 16 with Quick Actio...

Страница 19: ...stallation and Operation Manual Document 9620 20 b mc 16 base tool changer 07 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com B...

Страница 20: ...peration Manual Document 9620 20 b mc 16 base tool changer 07 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com B 20 8 2 Manual Co...

Отзывы: