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 Installation & Servicing Instructions ATAG E-Series

31

14 Maintenance

Maintenance or changes to the boiler may only be carried out by an authorised
technician.

14.1

The frequency of maintenance

We advise that an inspection is carried out every year with an overhaul every three years.
When doing this the circumstances of the boiler’s location must be taken into account.
From this one can determine whether to deviate from this advice.

Please contact the country distributor for further guidance on the frequency and
service requirements.

14.2

Maintenance activities

To carry out the maintenance activities please follow the next procedure:
-

switch off the power supply;

-

remove the four screws out of the quick release fasteners;

-

remove the screw behind the door on the front of the casing;

-

remove the casing towards the front.

The air box
-

the casing is also the airbox

-

clean the casing with a cloth with a simple (non-abrasive) cleaning agent;

The fan unit and burner cassette
-

remove the electrical connection plug from the gas valve and  fan motor;

-

loosen the nut of the gas pipe under the gas valve;

-

replace the gasket with a new one;

-

loosen the front cross head screw of the black plastic silencer;

-

after this turn the two clamping rods ¼ turn and remove them by pulling them forward.
Note the right turning direction  (red indicator);

-

slightly lift the fan unit and remove it towards the front of the heat exchanger;

-

remove the burner cassette out of the fan unit;

-

check the burner cassette for wear, pollution and possible cracks.  Clean the burner
cassette with a soft brush and vacuum cleaner. If burners are cracked replace the
complete burner cassette;

-

replace the gaskets between burner and fan unit and the gasket between fan unit and
heat exchanger;

-

check the venturi and the gas-air distribution plate for pollution and clean this part, if
necessary with a soft brush and vacuum cleaner. If the air box contains a lot of dirt
it is plausible that the fan itself is dirty as well. To clean this, the fan has to be removed
from the hood and the venturi. Clean the fan with a soft brush and a vacuum cleaner.
Replace the gasket and ensure that all gaskets of the fan parts are mounted correctly.

Heat exchanger
-

check the heat exchanger for contamination. Clean this if necessary with a soft brush
and a vacuum cleaner. Prevent dirt falling down into the heat exchanger.

Flushing the heat exchanger from the top down is not permitted

Refitting of the components is done in reverse order.

Make sure that during refitting the clamping rods they are put in the right
position. They should be turned vertical.

Содержание E 22C

Страница 1: ...3 07 Changes reserved I n s t a l l a t i o n S e r v i c i n g Instructions These instructions to be retained by user Boiler G C No E 22S 41 310 12 E 32S 41 310 13 E 22C 47 310 13 E 32C 47 310 14 CEP...

Страница 2: ...sure boiler power of 50 is possible The installation needs to be topped up Operation indication in the first display position of technical read out Water pressure is to high 2 8 bar if HIGH indication...

Страница 3: ...theboiler 24 11 1 Central heating system 24 11 2 Hot water supply 24 11 3 Adjustments 25 11 4 Activating factory settings green key function 27 12 Isolating the boiler 28 13 Commissioning 28 13 1 Chec...

Страница 4: ...classification On completion of the installation the installer or commissioning engineer must fill out and complete the Benchmark commission section of the boiler log book and hand to customer or end...

Страница 5: ...the plug from the wall socket Close the stop cock of the boiler s intake connection Take note of the following when maintenance or adjustments are needed Theboilermustbeabletofunctionduringtheseactivi...

Страница 6: ...f the boiler is drained through an internal siphon The boiler is provided with an intelligent control system CMS Control Management System Theboileranticipatestheheatdemandofthecentralheatingsystemort...

Страница 7: ...boiler there must be at least 250 mm working space in order to be able to fit a coaxial flue system or a twin supply On the left side of the boiler at least 50 mm and on the right side 10 mm must be...

Страница 8: ...215 215 Q pipe lenght of g mm 19 19 215 215 R pipe lenght of c mm 40 40 40 40 S pipe lenght of c and f r k and w mm 50 50 160 160 T back centre of pipe c k and w mm 26 26 26 26 U back centre of pipe...

Страница 9: ...es and or to spray clean blow clean the installation before connecting it to the boiler 6 1 Centralheatingsystem Connect the central heating system according to the actual regulations The boiler pipes...

Страница 10: ...selected according to the installation resistance and the required flow pump index lines graph 1 As standard the boiler is provided with a water filter in the return pipe of the boiler With this possi...

Страница 11: ...asing which can be removed by pullingforwards Theexpansionvesselhasapre chargepressureof1barandacapacity of 12 litres Ifalargercapacityexpansionvesselisneededfortheinstallationastandardexpansion vesse...

Страница 12: ...rtaining to plastic underfloor heating pipes 6 4 Gasconnection Theappliancepipeisfittedwithaninternalthread intowhichthetailpieceofthegastap can be screwed United Kingdom Thegassupplymustcomplytothecu...

Страница 13: ...ted in the water flow direction Dosingvalve supplied Safetygroup Expansion vessel 6bar potable water blue A dosing valve must be fitted in the cold water pipe The dosing valve ensures that a quantity...

Страница 14: ...tlet and air supply installation must comply with the current regulation requirements IG UP 10 and BS 715 Ireland Irish standard is 813 section 9 10 1 Open boiler Room sealed system SS PP SS PP PP SS...

Страница 15: ...ribed in this document are solely suited for ATAG central heating boilers of the ATAG boiler range For this purpose the CE Certificate has been supplemented under the Gastec nr 0063BR3405 0063BQ3021 0...

Страница 16: ...itted on an incline 50 mm m sloping down towards the appliance so that no condensation water is able to accumulate in the outlet system The chances of icicles forming on the roof outlet is minimised b...

Страница 17: ...m the maximum straight length 80mm A in m E22S Maximum straight lenth 80 30 E22C 87 bend resistance length 1 5 45 bend resistance length 0 8 E32S Maximum straight lenth 80 24 E32C 87 bend resistance l...

Страница 18: ...xternal hot water cylinders can be connected to the boiler The choice of the cylinder depends on the coil output The coil output must comply with the boiler output The E Series are provided with an in...

Страница 19: ...able item No S4477300 The ATAG room thermostat and controls must be connected to their allocated connections Allothertypesormakesofroomthermostatsorcontrolswhichare used must have a Volt free contact...

Страница 20: ...e DHW sensor T3 3 way valve Ionisation Ignition Flowswitch Combi Gas valve 24V Return sensor T2 Water pressure sensor P1 Flue gas sensor T5 Optional Flow sensor T1 Fan 24V Pump PWM 230V Control Manage...

Страница 21: ...e shown instead of the technical read out To switch over from the Good state to the Technical read out and vice versa Press the STEP key for 5 sec Whenthesystemhasbeenfilledtheautomaticventingprograms...

Страница 22: ...d pages per chapter can be retrieved After pressing for 5 seconds it switches from the Good state to technical read out and vice versa Reset key After briefly pressing for unlocking errors ending the...

Страница 23: ...op it up to 1 5 to 1 7 bar 15 Close the filling loop 16 Press the STEP button 17 Be sure that the filling loop is closed 18 After the automatic de aeration program A xx is finished the boiler will ret...

Страница 24: ...ire adjustment of the burner pressure and air quantity because it is self adjusting and is factory set at the correct value 11 1 Central Heating system Provided there is a heat requirement from the th...

Страница 25: ...rameters INFO Information chapter no adjustments possible SERV Service chapter ERRO Error chapter no adjustments possible The content of the chapters is described on the following pages Press briefly...

Страница 26: ...ph 20 0 10 0 C fine adjustment heating line day temperature 5 until 5 C 11 0 C fine adjustment heating line night temperature 5 until 5 C 14 7 gradient speed 0 15 15 0 booster after night reduction no...

Страница 27: ...ost of the adjustments which are stated in this table are unnecessary when in combination with the ATAG BrainQ thermostat and will be taken care of by the BrainQ itself and do not have to be adjusted...

Страница 28: ...antity are unnecessary due to the fact that the boiler operates with a so called zero pressure control Thismeansthecorrectgasquantityiscontrolledbythesuctionoperationofthe fan The fine adjustment whic...

Страница 29: ...n the boiler on so that the boiler is alight Press the MODE key for 5 seconds The diplay will show COdE followed by an arbitrary number Select by means of the or the key the code C123 Press the Store...

Страница 30: ...de C123 Press the Store key to confirm the code code blinks 1 x Press the MODE key until SERV is shown Press the STEP key once until 1 is shown alternately 1 and OFF will be shown Calibrate the CO2 me...

Страница 31: ...ew of the black plastic silencer afterthisturnthetwoclampingrods turnandremovethembypullingthemforward Note the right turning direction red indicator slightly lift the fan unit and remove it towards t...

Страница 32: ...with acid free O ring grease to make fitting easier if there is a leak at the siphon cup or tray the complete siphon unit has to be replaced byS4421200 remove the plug from the flue gas sensor if pres...

Страница 33: ...onsumption G20 CH DHW at 1013 mbar 15 C m3 h 2 10 2 38 3 05 3 62 2 10 3 05 Electr power consumption max W Electr power consumption stand by W Current V Hz Fuse rating A Degree of protection acc EN 605...

Страница 34: ...12 water filter return CH 13 three way valve 14 circulationpump T1 flowsensor T2 returnsensor T3 sensor DHW combi and flow switch ATAG E figure 15 15 flue gas duct 16 combustion air supply 17 type pl...

Страница 35: ...A0 Connection terminal ATAG E A1 ATAG BrainQ thermostat RSC A4 Outside sensor ARV12 tra Thermostatic radiator valve BP Automatic by pass Always use a by pass in combination with thermostatic radiator...

Страница 36: ...terminal ATAG E A4 Outside sensor ARV12 A9 ATAG MadQ zone coltroller 23BC A11 Connection terminal MadQ wall mounted B Cylinder B3 Cylinder sensor B5 Three way valve cylinder C Direct zone C6 Pump dire...

Страница 37: ...eraturehasbeenexceeded ifpresent Theblockwillnotbecancelleduntil the flue gas temperature has lowered to a correct figure Block 81 Thefluegassensorisnotconnectedalthoughitwasconnectedtothecontrol Theb...

Страница 38: ...as Appliance Directive 90 396 EEC EN483 1999 EN50165 1997 Efficiency Directive 92 42 EEC EN677 1998 Low Voltage Directive 73 23 EEC EN50165 1997 EN60335 1 1994 EMC Directive 89 336 EEC EN61000 3 2 200...

Страница 39: ...20 KIWA Certificate...

Страница 40: ...UK ATAG Heating UK Ltd Unit 3 Beaver Trade Park Quarry Lane Chichester West Sussex PO19 8NY Phone 01243 815 770 Fax 01243 839 596 E mail info atagheating co uk Internet www atagheating co uk Ditributo...

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