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(BESA-12V24G) User Manual

Version GS 17628

1

Version GS 17628

Introduction

12-2415 is our latest version of Battery Analyser which test 12V systems (4 functions) and 24V systems on
Starters and Alternators (Normal and Smart). This tester revolutionized its display format and is the first in the
world with fully graphical display. The graphical display is simple; with step by step instructions enable the user to
clearly understand the operation. The symbols used are universal which solve language barrier.

The unit comes with an integrated printer so the graphical results can be printed immediately after each test. Its
memory stores up to 70 previous test results for later viewing. With its PC Link feature, allows the results to be
transferred and stored in the computer via an USB cable and PC Link software installed into the computer
beforehand.

The Battery Analyser operates on all 12V or 24V Batteries and is able to perform four tests namely:

1. Battery Test:

This Test is intended only on 12V batteries. The analyser clips (red & black) have to be clamped onto the

battery terminals. When the analyser detects the voltage present, the analyser will automatically remind the user
that it can test only on 12V battery when connected to the 24V system.



Analyses the battery condition using microprocessor controlled testing methods without the need of
fully charging it before test.



The unit consumes very little current during testing hence the test can be repeated numerous times
without any worry of draining the battery and its results are highly accurate.



Extremely safe as it does not create any sparks during clamping and it takes less than 8 seconds to
obtain the full analysed results of tested battery.



Temperature compensated end Results.



It is powered up from the testing 12V or 24V battery. No maintenance is required during its lifetime
service.

Battery Electrical System Analyser
(12-2415)

V

i GS 17628

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Содержание 12-2415

Страница 1: ...Battery Analyser operates on all 12V or 24V Batteries and is able to perform four tests namely 1 Battery Test This Test is intended only on 12V batteries The analyser clips red black have to be clamped onto the battery terminals When the analyser detects the voltage present the analyser will automatically remind the user that it can test only on 12V battery when connected to the 24V system Analyse...

Страница 2: ...d recommendations display after each test This test will determine whether the alternator is performing its job properly Specifications Operating Voltage 9V 36V DC max Test Functions 12 Volts Battery test Starter test Alternator Diode ripple Grounding tests 24 Volts Starter test Alternator test Smart and Normal alternator Analyzing Capacity Amps Automotive 12V Batteries CCA SAE 100A 2000A EN1 100A...

Страница 3: ...rt the terminals together causing harm to yourself the tools or the battery Do not wear loose clothing or jewelry while working on engine Loose clothing can get caught in fan pulleys belts etc Jewelry can conduct current and can cause severe burns if comes in contact between power source and ground Always keep a fire extinguisher readily available and easily accessible in the workshop Working with...

Страница 4: ...s surface charge and it should be discharged by turning ON the Head lights for 3 5 minutes before testing 3 Always attached the tester clips on the lead side of the battery terminal posts during testing so that it has a good contact This will provide better and accurate results 4 Do not attach the tester clips directly onto the steel bolt that tightened to the battery terminal posts this may give ...

Страница 5: ... move forward key to increase the number and key to decrease it When completed press key will return to the main menu Fig 4 Key in Company name and contacts This feature is for the user to key in the company or garage name and the contact information to be printed into the test report header It allows 20 characters in one line and accommodates up to seven lines maximum To enter into this mode powe...

Страница 6: ...V To test on 24V system 12V Battery x 2 disconnects the connection between each battery and test one battery at a time The test results of individual battery is more accurate than testing two batteries at once due to the unwanted resistance created by the cable joining of the first battery to the second battery that make 24V So the battery test is catered for all 12V Batteries only Performing Batt...

Страница 7: ...alyser LCD will light up with the wakeup screen Fig 10 2 When one of the Analyser clamps is not properly secured to the battery posts it will prompt you as shown below Fig 11 and 12 flashing alternately In this case unclamp and clamp the Analyser clips again on the battery posts Here the Analyser will ensure that its contacts are good before conducting a test 3 If the contacts between the battery ...

Страница 8: ... not save in its memory To Continue or Repeat Test Select Selecting this function allows user to continue or repeat the last test and no need to key in type the particulars again on the same car from where the last test was conducted and it will update the results For example If you had done Battery Test and later wish to perform Alternator Test or Grounding Test on the same car just select this f...

Страница 9: ...during the test Press key to scroll upwards and key to scroll downwards to select During scrolling the bar highlight will move up or down on the required particulars Press key to move forward or key to move backward to the next page Once confirmed press key Then press again key one more time will delete the result This action allows user to double confirm before deleting the result Continue from S...

Страница 10: ...pt you to turn the ignition key to ON and switch on the headlights Fig 21 to discharge the battery until it has reached to the next display that shows turn ignition OFF and headlights OFF Fig 22 as display shown below and then press to continue 6 Next it will prompt you to select the types of batteries Fig 23 WET SLI battery is meant for all normal flooded types like Wet Low Maintenance Lead Pb Ca...

Страница 11: ... display as shown below Fig 24 9 If the rating is selected under JIS Japanese Industrial Standard then you need to refer to the conversion chart provided separately with the Tester when purchased to convert to CCA ratings Refer to the battery model example 80D26L or NX110 5L on the Cold Cranking Amps CCA WET is 580 CCA and AGM is 630 CCA 10 You can also use the rough CCA guide below basing on the ...

Страница 12: ... the battery into consideration when it has detected that the battery condition is marginal SOC below 75 and it will prompt you with the display as shown Fig 28 below Here it let you to select the surrounding temperature that you are working with the battery If the surrounding temperature is for example 15 C then select and press key Then the results will show on the LCD display Fig 27 15 Sometime...

Страница 13: ...lack of space at its terminals thereby may cause false test results 17 While on the main menu as shown Fig 30 below select for Motorcycle Battery test 18 Press key the screen will show as Fig 31 below 19 For Motorcycle Batteries before selecting whether WET SLI or AGM and the ratings CCA SAE EN IEC DIN CA and JIS from the menu check the battery model This can be checked on the battery labels as so...

Страница 14: ...ase or decrease the last two digits step of 5 units for each pressing 21 Once the Amps rating of the battery is confirmed press key will start the testing process Refer to the display below Fig 35 22 For less than 8 seconds the results of the testing will be displayed on the LCD screen Fig 36 23 To print out the results just press key on the Analyser the printer will start printing Fig 33 Fig 35 F...

Страница 15: ...80 CCA The battery capacity rated output is normally stated on the label for car batteries either in CCA EN DIN JIS etc For batteries with model numbers please refer the charts provided with the Analyser 4 Power available 120 CCA It means that the battery tested has a capacity of 120 CCA power available CCA ratings has been used here therefore the tested result is in CCA and if other rating DIN SA...

Страница 16: ...plicable only on new fully charged batteries It does not produce an actual value but is a PASS FAIL test It measures the discharge load in amps that a battery can supply for 30 seconds at 0 F 18 C while maintaining a voltage of 1 2 volts per cell 7 2 volts per battery or higher Thus the CCA test shows the minimum power requirement for the battery as rated which means a battery rated at 400 CCA mus...

Страница 17: ...s still maintaining 6 0 Volts JIS Japanese Industrial Standard JIS amperes rating is based on Ampere Hours and is calculated using 20 hours rating In this manual it is using CCA ratings reference table list provided basing on the JIS model number DIN Deutsches Industrie Normen Standard Basing on DIN the rating requires that at 0 F 18 C the 12V battery is able to deliver the number of amperes while...

Страница 18: ...ults shown Recharge and test again it indicated that the battery has to be fully charged first before repeating the test Reason State of Charge 11 09V is too low For Fig 41 Results shown To replace this meant that the battery need to be replaced as its internal plate resistance Int R 19 21mΩis higher than 15 mΩ limit Pressing the key at any moment will exit and return back to the main menu display...

Страница 19: ... 3 Now switch the ignition key to ON and start cranking the engine until it starts As soon as the engine starts the results will automatically display as shown in examples below Fig 44 or Fig 45 Note 9 6 Volt is the voltage drop limit for 12V system whereas 19 2Volt is for 24V system Voltage drop more than the limits mentioned are considered bad Normal voltage drop State of charge voltage depends ...

Страница 20: ... test results you can check its condition when in reference with the vehicle s Service Manual No load testing at 2 500 3 000 RPM 1 With engine OFF place the vehicle transmission in NEUTRAL for Manual and PARK for Automatic and apply the parking brake 2 Attach the Analyser clips onto the battery terminal posts and it will power up and lights up the LCD display screens as shown below Note The Analys...

Страница 21: ... countdown from 10s to 0s As soon as it reaches 0s the results will automatically display as example shown below Fig 50 With the captured readings analysis can be done by referring to the limits as indicated Normal Alternator Charging 12V System No load MAX voltage should not exceed 15 0V and MIN voltage should be more than 13 3V Loaded Should be more than 12 6V 24V System No load MAX voltage shou...

Страница 22: ...voltage decreases and this will allow more amperage from the alternator to flow into the battery to compensate for the added load This test is to check the alternator s behavior during loading Continue from the previous test either Fig 50 51 or 52 the Analyser will automatically proceed to Load test at 1 500 to 2 000 rpm The display will show as below Fig 53 Switch ON all electrical loads Head Lig...

Страница 23: ...load ON This test is to check the AC ripple of the alternator diodes whether it is within the 0 5V limit Normally if one of the diodes is faulty the AC ripple will produce higher than the accepted 0 5V 8 Continue from the previous test either Fig 55 56 or 57 the Analyser will automatically proceed to diode ripple test The display will show as below Fig 58 Fig 54 Rev engine to 2 000 RPM and hold at...

Страница 24: ...ng the key will exit and return back to the main menu screen Fig 46 Grounding Test This test is only available in only The purpose of this test is to check the grounding cable condition to the engine body As we know that if the grounding circuit is not good it may pose a lot of problems to the vehicle ECU The Analyser will measure the contact resistance from the engine body to the battery terminal...

Страница 25: ...y with its negative terminal connected to the vehicle chassis see Fig 63 above Clamp the tester clips onto this battery terminals will be able to proceed with the Test Start Testing 1 Make sure that the engine is switched OFF Attach the clips onto the battery terminal posts and the analyser will power up and lights up the LCD display screen as shown below 2 From the main MENU select by scrolling l...

Страница 26: ... continue 8 When key is pressed it will start analysing and the display will changed to the screen Fig 69 below 9 Once it has finished analysing it will prompt you with instructions Fig 70 71 stating that you have should unclamp the Black tester clip from the engine or chassis body and transfer to the battery negative terminal within 15 seconds time limit if not the testing procedure has to be rep...

Страница 27: ...tes that the ground contact from the engine body to the battery is bad Check for rusted or corroded point of contacts If found dismantle it for cleaning or replace before fixing back Repeat the test again after fixing 14 If you did not follow the right procedures during the testing it will display the results as follows Fig 76 below 15 To printout the results just press key on the Analyser the pri...

Страница 28: ...port from memory by scrolling with key to See display below Fig 79 3 Once key is pressed the display will show as follows Fig 80 Select the particulars that you had keyed in earlier from the list by scrolling the highlighted bar up or down when pressing or key If the particular is not in the list that you are looking at you may go to the next page by pressing or key Once you had found it then pres...

Страница 29: ...the Analyser the printer will start printing An example of the printout as shown in Fig 87 below Note To printout on normal computer printer it has to be connected to the PC with the Analyser software installed See Print Results from PC Printer Page 34 To exit the program pressing the key at any moment will exit and return back to the main menu screen Fig 79 Fig 81 Fig 85 Fig 84 Fig 83 Fig 82 Fig ...

Страница 30: ...er for the Analyser when connected If you have made the above error and wish to install the driver the second time you need to uninstall the previously installed driver first before starting to reinstall again This time make sure that the Analyser is not plugged in Step 1 You can install the driver as provided First click to open the folder You will find the following files Step 2 Double click on ...

Страница 31: ...are will start to install A few seconds later the display will show as below that the installation has been completed and click OK tab to exit Once the software has been installed the icon will appear on the desktop Step 4 Now plug the Analyzer into any one of the PC USB port and try to link up the Analyser with the PC by the following procedures 1 Go to the main Menu Fig 88 select View Test Resul...

Страница 32: ... not press any other keys because the Analyser is already communicating with the PC Step 5 On the PC go to desktop display and look for icon Left click on the icon to open the program and the display page will show as below Click Header Footer here to put your Company name and address It will automatically detect COM Port COM Port Customer name Battery Brand or Model Add the above particulars to t...

Страница 33: ...the dropdown list and click tab to see whether the Last Test Result will appear as displayed in Step 5 If the above fails again then try plugging the Analyzer to the PC s another USB port and repeating Step 4 and 5 again Printing Results from PC Printer While on this page if you wish to print out the results make sure that your printer is connected to the computer Click on tab and a text box will ...

Страница 34: ...settings they may affect the layout of the results when printed out because of the graphics involved To do so while in MS Office Word page go to Page Layout tab and right click display shows as in Fig A On Page Layout left click on sign see Fig A to show Page Setup dialogue box as shown Fig B below Then select Paper tab and browse paper size drop down menu for A4 click on it Fig C Click OK to appl...

Страница 35: ... select and press key the display will show Fig 95 as shown below 1 Press and hold and keys together a few seconds later the display will change to Fig 96 as shown below and that completes the process Warning Performing the above procedures will erase off all the records from the tester The document will be saved in this folder in drive C Type in here to create your own File name Fig 96 Erase Resu...

Страница 36: ...ed by the end user and is subjected to the following terms and conditions 1 Within the warranty period the manufacturer will repair or replace at their options any defective parts and return to the owner in good working condition 2 Any repaired or replaced parts will be warranted for the balance of the original warranty or three months 3 months from the date of repair whichever is longer 3 This wa...

Страница 37: ...ted to the duration of the foregoing limited warranty Otherwise the foregoing limited warranty is the owner s sole and exclusive remedy and is in lieu of all other warranties whether express or implied The manufacturer or any of its exclusive sales agents shall not be liable for any consequential or incidental damages or losses arising of the loss of uses of this product All warranty information p...

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