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MAINTENANCE

47



NOTE: If cable free-play gap is

not correct, rotate each swivel
adapter an equal amount until rec-
ommended free-play is achieved.
Each piston valve must be resting
against the tip of its idle speed
screw.



NOTE: If throttle cable free-play

is incorrect, the carburetor safety
switches will be activated prema-
turely and the engine will not start.

Fine-Tuning Pilot Air

Screws and Idle Speed

Screws

1. While counting the rotations, care-

fully rotate the pilot air screws

clockwise until lightly seated.

2. Rotate the pilot air screws counter-

clockwise the exact number of

rotations ± 1/4 turn from the seated

position as an initial setting.

3. Install the air-intake silencer boots

taking care that the boots are prop-

erly positioned and that the boots

are not “folded” in the air-intake

silencer causing a restriction of air

flow.

4. With the snowmobile on a

shielded safety stand, start the

engine, release the brake lever

lock, and thoroughly warm up.



NOTE: Make engine idle adjust-

ment only after the engine has
reached running temperature.
Since the idle speed screws have
not been fine-tuned, slight throttle
pressure may be necessary to
keep the engine running. Allow
engine to warm up for 2-3 minutes.

5. After the engine has been thor-

oughly warmed up, fine-tune the

pilot air screws (equally) and the

idle speed screws (equally) until

the engine runs smoothly.



NOTE: Engine idle RPM should

be approximately 1500.

6. Test the throttle control lever by

compressing and releasing it sev-

eral times. The lever must return to

the idle position quickly and com-

pletely.

! CAUTION

Do not force a pilot air screw when
rotating it clockwise; damage to
the pilot air screw needle tip will
result.

! WARNING

DO NOT stand behind the snowmo-
bile or near the rotating track.
NEVER run the track at high speed
when the track is suspended.

! WARNING

If a tachometer is not available,
care must be taken not to adjust
engine idle speed too high.

! CAUTION

It is important that the pilot air
screws are adjusted equally and
that the idle speed screws are
adjusted equally.

! WARNING

DO NOT operate the snowmobile
when any component in the throt-
tle system is damaged, frayed,
kinked, worn, or improperly
adjusted. If the snowmobile is
operated when the throttle system
is not functioning properly, per-
sonal injury could result.

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Содержание S2009BCDFCOSL

Страница 1: ...Snowmobile Snowmobile Operator s Operator s Manual Manual p n2258 236 p n2258 236...

Страница 2: ...first 3 THIRTY 30 DAYS from date of sale of snowmobile on all batteries 4 THIRTY 30 DAYS from date of sale for all dealer installed service parts and accessories 5 UNTIL EXPIRATION OF THE NEW PRODUCT...

Страница 3: ...Seat Crossfire M Series Models 24 Removable Adjustable Seat TZ1 Turbo LXR Models 24 Removable Adjustable Seat F Series Z1 Models 25 Arctic Power Valve APV System 26 Exhaust Controlled Timing ECT Syste...

Страница 4: ...and Safety Handbook Failure to follow this warning could result in personal injury to yourself or others PERSONAL INJURY To avoid injury to yourself and others NEVER operate the snowmobile without fir...

Страница 5: ...epair or service is ever required contact an authorized Arctic Cat Snowmobile dealer for professional service At the time of publication all information and illustrations were technically cor rect Som...

Страница 6: ...Z1NTXUSB S2009CFH1EUSB S2009BCDWTOSL S2009F8HEPUSO S2009CFC1EUSB S2009CFHSPUSW S2009CFHLEOSB S2009CFLLEOSB S2009M8HEKUSB S2009CFHLEUSB S2009CFL1EUSB S2009M6D3EUSB S2009M8HSPUSW S2009M8HLEOSB S2009CFLS...

Страница 7: ...SNOWMOBILE SAFETY RULES 3 SNOWMOBILE SAFETY RULES...

Страница 8: ...production information These numbers are required by the dealer to complete warranty claims properly No warranty will be allowed by Arctic Cat Inc if the engine serial number or VIN is removed or mut...

Страница 9: ...GENERAL INFORMATION 5 Bearcat Z1 XT F5 F6 F8 F1000 Z1 TZ1 Models 0743 518 Crossfire 500 600 800 1000 M Series Models 741 633A Crossfire 800R 1000R 0743 441...

Страница 10: ...l not increase overall performance NOTE The Z1 Turbo models will detect lower octane gasoline and reduced engine performance will result It is recommended that 91 octane minimum gasoline be used in th...

Страница 11: ...ine container with gasoline then cap the gasoline container and shake the mixture vigorously 5 Using a fine mesh screened fun nel pour the fuel mixture from the gasoline container into the snow mobile...

Страница 12: ...Pressure Low Oil B Coolant Temperature C Low Fuel D Fuel Level E Service F High Beam G Charging System 1100 cc RPM MPH kph By pushing the left button once the RPM and MPH will be displayed one on the...

Страница 13: ...be exited with changes saved Service Icon On electric start models the icon should illuminate each time the key is turned to RUN or START and it should go out when the engine starts If the icon stays...

Страница 14: ...y monitor the level of oil in the res ervoir and must fill the reservoir the next time gasoline is added to the gas tank The alert level of the Low Oil Warning Icon is approximately equal to 1 tankful...

Страница 15: ...ed By pushing the increment button with speed being displayed for more than two seconds the display will change between standard mph or metric kph With RPM displayed on the readout screen by pushing a...

Страница 16: ...elected in the speed readout the altitude value will be displayed in feet If kph has been selected in the speed readout the altitude value will be displayed in meters To reset the maximum altimeter re...

Страница 17: ...t periodi cally monitor the level of oil in the res ervoir and must fill the reservoir the next time gasoline is added to the gas tank The alert level of the Low Oil Warning Icon is approximately equa...

Страница 18: ...y this service is at the discretion and expense of the snowmo bile owner Crossfire F Series M Series T500 Models Additional codes are displayed on the readout screen Refer to the following chart for d...

Страница 19: ...s 20 ft lb NOTE Do not adjust the handle bar to a position that allows the brake fluid to be below the low mark on either side of the master cylinder HANDLEBAR TILT F Series T Series STD Models The ha...

Страница 20: ...ate the handle bar to a position that allows air to enter the brake system 3 Test the handlebar to ensure that it does not rotate within the riser block If it does not rotate proceed to step 4 If it d...

Страница 21: ...not be improved if the air intake silencer is removed In contrast severe engine damage will occur BATTERY Electric Start Models It is extremely important that the bat tery be maintained at full charge...

Страница 22: ...rvice is at the discretion and expense of the snowmobile owner When operating the snowmobile at high altitudes it may be necessary to change certain component parts of the drive clutch and or the driv...

Страница 23: ...he snowmobile to an authorized Arctic Cat Snowmobile dealer for this service This service is at the discretion and expense of the snowmobile owner Kits are available to either stiffen or soften gas sh...

Страница 24: ...track then place the domed support plate and lock nut on the exposed stud 4 Using a wrench to secure the stud tighten the lock nut on the exposed stud It is also recommended that whenever studs are i...

Страница 25: ...required for the reverse transmission however if chattering is experienced when the transmission is shifted into reverse the linkage may have to be adjusted Arctic Cat recommends taking the snowmo bil...

Страница 26: ...The system will not shift until the button is released 3 To shift into forward stop the snowmobile and allow the engine to idle under 3000 RPM then press the button and release The forward selection w...

Страница 27: ...he seat into position on the mount making sure the four pin holes are properly aligned with the mounting location on mount 2 Install the four pins making sure they are properly seated REMOVABLE REAR S...

Страница 28: ...ower the rear of the seat onto the lock ing pins 2 Press down on the rear of the seat until the retaining clips snap into place on the locking pins then rotate the latch cover until it snaps into plac...

Страница 29: ...Install the rear seat REMOVABLE ADJUSTABLE SEAT F Series Z1 Models These snowmobiles are equipped with a removable adjustable seat To adjust the seat use the following procedure 1 Press in on the left...

Страница 30: ...tapping screw into the right side of the seat support assembly ARCTIC POWER VALVE APV SYSTEM This RPM controlled servomotor servo actuated system adjusts the size of the exhaust ports to provide peak...

Страница 31: ...cretion and expense of the snow mobile owner EXHAUST CONTROLLED TIMING ECT SYSTEM 600 800 1000 cc Models This system automatically adjusts the ignition timing to provide maximum performance through a...

Страница 32: ...lever The brake lever must feel firm when compressed then while holding the brake lever in the com pressed position measure the dis tance between the brake lever and the handlebar The distance must b...

Страница 33: ...On large displacement engines in extremely cold weather pull the recoil handle slowly two to three times to begin the starting procedure NOTE On electric start models rotate the key to the START posi...

Страница 34: ...ff the engine turn the ignition key to the OFF position or push the emergency stop switch to the DOWN position BRAKING The following items are items that the operator must be familiar with when operat...

Страница 35: ...g the brake lever more than twice is nec essary to obtain the necessary stopping power immediately take the snowmobile to an authorized Arctic Cat Snowmobile dealer for service If not under warranty t...

Страница 36: ...T return to the idle position quickly and completely NOTE If the throttle control lever operates properly and the engine does not start compress the throt tle lever slightly approximately 1 8 throttle...

Страница 37: ...oblem Take the snowmobile to an authorized Arctic Cat Snowmobile dealer for service If not under warranty this service is at the discretion and expense of the snowmobile owner However if a dire emerge...

Страница 38: ...altitudes is recalibrating the snow mobile when going to lower alti tudes Always consult the altitude decal beneath the hood of the snowmobile M Series models are initially set up at the factory for...

Страница 39: ...he driven pulley NOTE If excessive oil deposits are noticed take the snowmobile to an authorized Arctic Cat Snow mobile dealer for service If not under warranty this service is at the discretion and e...

Страница 40: ...panel and the belt guard 14 Remove the drive belt see Drive Belt sub section then remove the driven pulley 15 Tip the snowmobile onto its right side and place a piece of cardboard underneath 16 Remove...

Страница 41: ...uspension should also be greased after trailering the snowmobile on an open trailer Pump grease into the spin dle grease fitting both sides until grease is noted coming out of the top and bottom of th...

Страница 42: ...tic Cat recommends that Arctic Cat Low Temp Grease p n 4639 365 be used for this pro cedure NOTE Illustrated are the general locations of grease fittings Actual locations will vary from model to model...

Страница 43: ...ly 48 45 47 Install proper main jets Adjust according to specifications Electrical Wiring Weekly Check for wear damage tight connections and routing Exhaust System Weekly 17 Check for damage leakage a...

Страница 44: ...d in adverse condi tions inspect and service the filter more frequently Use the following procedure to remove the filter and to inspect and or clean replace it 1 Remove the air cleaner cover then remo...

Страница 45: ...ter and secure with the clamps 728 272B In Line Fuel Filter 1100 cc Models Arctic Cat recommends that the in line fuel filter be checked weekly and replaced every 5000 miles The in line fuel filter is...

Страница 46: ...ve is suspected take the snowmobile to an authorized Arctic Cat Snowmobile dealer for this service If not under warranty this service is at the discretion and expense of the snow mobile owner CHECKING...

Страница 47: ...rain Plug O Ring p n 1670 926 when changing the oil 6 Install a new belly pan plug 7 Using Oil Filter Wrench p n 0644 389 loosen but do not remove the oil filter and allow the oil to drain from the fi...

Страница 48: ...ol based automotive type antifreeze 500 600 800 1000 cc NOTE Always check the coolant level with the engine cold Locate the appropriate FULL mark on the coolant reservoir If coolant is below the FULL...

Страница 49: ...ed Arc tic Cat Snowmobile dealer for this service This service is at the dis cretion and expense of the snow mobile owner Adjusting Choke Cable 1 Be sure the ignition switch key is in the OFF position...

Страница 50: ...clockwise just enough to synchro nize the valves Recheck by repeat ing steps 2 5 6 With the piston valves synchro nized tighten the swivel adapter jam nuts securely Slide the rubber throttle cable ca...

Страница 51: ...nce the idle speed screws have not been fine tuned slight throttle pressure may be necessary to keep the engine running Allow engine to warm up for 2 3 minutes 5 After the engine has been thor oughly...

Страница 52: ...bile owner 1 Loosen each carburetor flange clamp and remove each carburetor from the intake flange and boot 2 Remove each drain plug and O ring from the carburetor float chamber and drain the gas into...

Страница 53: ...n chamber into position and secure to the exhaust manifold and resonator with the springs Removing Installing Spark Plugs Bearcat 570 570 XT F Series T Series Models 1 Remove the two torx head screws...

Страница 54: ...NG ADJUSTING VALVE CLEARANCE 1100 cc Models After 5000 miles or prior to seasonal storage valve clearance should be checked and adjusted as necessary NOTE Take the snowmobile to an authorized Arctic C...

Страница 55: ...arged battery NOTE At this point if the meter reads as specified the battery may be returned to service see step 9 6 If the meter reads less than speci fied voltage charge the battery using the follow...

Страница 56: ...at tery posts and cable ends with a light coat of multi purpose grease 10 Connect the battery cables posi tive cable first FUSES Electric Start Models Fuses protect the snowmobile electrical system fr...

Страница 57: ...tion and expense of the snowmobile owner HYDRAULIC BRAKE SYSTEM Arctic Cat recommends that the brake system brake lever fluid reservoir hose caliper pads and brake disc be checked daily for fluid leak...

Страница 58: ...2 Measure the distance between the brake lever and the handlebar The distance must be greater than 2 54 cm 1 in 741 328B 3 If the resultant distance is less than specified take the snowmobile to an au...

Страница 59: ...secure the cover Remove the tube from the bleeder valve Checking Changing Brake Pads The condition of the brake pads must be checked daily and changed if worn or damaged To check and change the brake...

Страница 60: ...l down This procedure stabilizes the pad material and extends the life of the pads DRIVE BELT The drive belt transfers power from the drive clutch to the driven pulley If the belt is worn cracked or s...

Страница 61: ...dd shim washers to the adjuster and install the adjuster NOTE Adding shim washers will decrease belt deflection and remov ing shim washers will increase belt deflection Available shim washers from Arc...

Страница 62: ...djuster back into the driven pulley Tighten the cap screw to 32 ft lb 3 Install the belt guard then close the left side access panel 4 Release the brake lever lock TRACK TENSION Track tension is direc...

Страница 63: ...eel adjust ing bolt jam nuts 739 636B NOTE To ensure proper track tension adjustment perform all adjustments on both sides of the snowmobile 2 If the deflection distance between the bottom of the wear...

Страница 64: ...the floor making sure the track is free to rotate 3 Start the engine and accelerate slightly Use only enough throttle to turn the track several revolu tions SHUT ENGINE OFF NOTE Allow the track to coa...

Страница 65: ...under actual conditions 5 After the field test check the alignment of the track If addi tional adjustment is necessary repeat Adjusting Track Alignment procedure SUSPENSION The suspension should be a...

Страница 66: ...r shocks once every month NOTE Adjusting air shocks may be done by the snowmobile owner if qualified to do so If the owner does not feel qualified take the snowmobile to an authorized Arc tic Cat Snow...

Страница 67: ...s are not adjustable The skid frame front arm shock spring and limiter straps are adjustable How ever Arctic Cat recommends that the shock spring be maintained at the fac tory preset of 1 8 1 4 in pre...

Страница 68: ...he ride rotate the cam so as to raise the spring end Make the appropriate adjustment on the other cam Articulating Skid Frame Bearcat XT Models The rear articulating portion of the skid frame has two...

Страница 69: ...at to the seat Speedrack mount then remove the seat 0743 329 2 Compress the latch on the right side of the front seat and lift the front seat away then disconnect the taillight harness connector 0743...

Страница 70: ...ed with an LED taillight brakelight If the LED fails it must be replaced To remove and install the LED use the following procedure 1 Drill out the rivets securing the snowflap to the tunnel end cap 07...

Страница 71: ...e removed from the housing Do not touch the glass portion of the bulb If the glass is touched it must be cleaned with a dry cloth before installing To access the headlight bulbs use the following proc...

Страница 72: ...439A 2 Remove the cap screw and lock nut securing the front of the head light assembly to the air intake silencer 3 Lift the front of the console enough to allow the headlight housing to be removed th...

Страница 73: ...mobile when adjusting headlight aim 2 Measure the distance from the floor to midpoint of the headlight 3 Using the measurement obtained in step 2 make a horizontal mark on the aiming surface 4 Make a...

Страница 74: ...nd or lift elevate the front of the snow mobile 3 Remove the lock nuts securing the wear bar to the ski 0743 185 4 Remove the wear bar from the ski Installing Ski Wear Bars 1 Move the wear bar into po...

Страница 75: ...trips must be 10 7 mm 0 42 in thick or thicker If wear strip measurements are less than specified replacement of both wear strips is necessary to prevent pre mature track clip wear and possible track...

Страница 76: ...washers may be done by the snow mobile owner if qualified to do so If the owner does not feel qualified take the snowmobile to an autho rized Arctic Cat Snowmobile dealer for this service This servic...

Страница 77: ...Engine Storage Pre server into the intakes until the engine exhaust starts to smoke heavily or until the engine starts to drop in RPM Turn engine off Install the intake boot 5 On the 570 cc engine mo...

Страница 78: ...ose rivets 16 Clean and polish the hood con sole and chassis with Arctic Cat Hood and Windshield Cleaner Polish p n 4639 559 DO NOT USE SOLVENTS OR SPRAY CLEANERS THE PROPEL LANT WILL DAMAGE THE FINIS...

Страница 79: ...er voir with the recommended 2 cycle oil see Gasoline Oil sub section NOTE After prolonged storage of 2 stroke models Arctic Cat rec ommends one tankful of 100 1 gas oil mixture be used in conjunction...

Страница 80: ...e section then connect the battery cables making sure to con nect the positive cable first Test the electric start system 14 Inspect the entire brake system all controls headlight taillight brakelight...

Страница 81: ...77 NOTES...

Страница 82: ...rd warranty coverage and continues for 30 months or 2500 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components...

Страница 83: ...sfer the unused portion of the original warranty to a second party In order to transfer warranty fill out this form completely then return a copy of this form to Arctic Cat Inc Arctic Cat will then pr...

Страница 84: ...Fold Back Once CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here...

Страница 85: ...81 NOTES...

Страница 86: ...82 NOTES...

Страница 87: ...m your selling dealer warranty may be performed by any authorized Arctic Cat Snowmobile dealer The authorized Arctic Cat Snowmobile dealer will examine the snowmobile or part to determine if in his op...

Страница 88: ...Printed in U S A Trademarks of Arctic Cat Inc Thief River Falls MN 56701 p n 2258 236 Phone 218 681 9851 U S 204 982 1772 Canada TM ARCTIC CAT...

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