3-5
3
Table of Contents
Removing Engine/ Transmission............................. 3-5
Top-Side Components............................................. 3-9
Removing Top-Side Components ........................... 3-9
Servicing Top-Side Components........................... 3-12
Installing Top-Side Components ........................... 3-19
Left-Side Components .......................................... 3-24
Removing Left-Side Components ......................... 3-24
Servicing Left-Side Components .......................... 3-26
Installing Left-Side Components ........................... 3-28
Right-Side Components ........................................ 3-31
Removing Right-Side Components....................... 3-31
Servicing Right-Side Components ........................ 3-34
Installing Right-Side Components......................... 3-35
Center Crankcase Components............................ 3-38
Separating Crankcase Halves............................... 3-38
Disassembling Crankcase Half ............................. 3-38
Servicing Center Crankcase Components............ 3-40
Assembling Crankcase Half .................................. 3-45
Joining Crankcase Halves..................................... 3-47
Installing Engine/Transmission.............................. 3-47
Removing Engine/
Transmission
Many service procedures can be performed without
removing the engine/transmission from the frame.
Closely observe the note introducing each sub-section for
this important information.
Secure the ATV on a support stand to elevate the wheels.
1. Remove the seat.
2. Remove the negative cable from the battery; then
remove the positive cable. Remove the battery and
the battery vent hose; then remove the battery.
3. Remove the radiator access cover, steering post
cover, and storage compartment cover assembly;
then remove the storage compartment box.
4. Remove the side panels.
CF242A
5. Remove the instrument pod; then remove the front
rack and front body panel (see Section 8).
6. Drain the oil from beneath the engine/transmission;
then drain the coolant.
733-441A
CD799A
7. Remove the air filter (see Section 2).
8. Remove the vacuum hose and the fuel-pump-to-car-
buretor hose.
AT THIS POINT
If the technician’s objective is to service Top-Side Com-
ponents, Left-Side Components, or Right-Side Compo-
nents, the engine/transmission does not have to be
removed from the frame.
AT THIS POINT
If the technician’s objective is to service/replace
left-side cover oil seals, front output joint oil seal, rear
output joint oil seal, and/or the oil strainer (from
beneath the engine/transmission), the engine/transmis-
sion does not have to be removed from the frame.
! WARNING
Make sure the ATV is solidly supported on the support
stand to avoid injury.
CAUTION
Battery acid is harmful if it contacts eyes, skin, or cloth-
ing. Care must be taken whenever handling a battery.
FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983
www.mymowerparts.com
