Arctic Cat 1000 2012, Руководство по обслуживанию

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* w/Blue Loctite #243
** w/Red Loctite #271
*** w/Green Loctite #609
**** w/Three Bond Sealant
Torque Conversions
(ft-lb/N-m)
Break-In Procedure
A new ATV and an overhauled ATV engine require a
“break-in” period. The first 10 hours (or 200 miles) are
most critical to the life of this ATV. Proper operation dur-
ing this break-in period will help assure maximum life
and performance from the ATV.
During the first 10 hours (or 200 miles) of operation,
always use less than 1/2 throttle. Varying the engine
RPM during the break-in period allows the components
to “load” (aiding the mating process) and then “unload”
(allowing components to cool). Although it is essential to
place some stress on the engine components during
break-in, care should be taken not to overload the engine
too often. Do not pull a trailer or carry heavy loads dur-
ing the 10-hour break-in period.
When the engine starts, allow it to warm up properly. Idle
the engine several minutes until the engine has reached
normal operating temperature. Do not idle the engine for
excessively long periods of time.
ENGINE/TRANSMISSION
Part Part Bolted To
Torque
ft-lb N-m
Crankshaft Bushing Crankshaft 25 34
Speed Sensor Housing Crankcase 8 11
Clutch Shoe** Crankshaft 221 300
Clutch Cover/Housing Assembly Crankcase 8 11
Crankcase Half (6 mm) Crankcase Half 8 11
Crankcase Half (8 mm) Crankcase Half 20 27
Cylinder Head (Cap Screw) Crankcase 40 54
Cylinder Head Nut (6 mm) Cylinder 8 11
Cylinder Head Nut (8 mm) Cylinder 18 24
Valve Cover**** Cylinder Head 8.5 11.5
Driven Pulley Nut Driveshaft 80 108
Ground Wire Engine 8 11
Magneto Cover Crankcase 8 11
Oil Pump Drive Gear** Crank Balancer Shaft 63 85
Output Shaft Nut** Output Shaft 59 80
Outer Magneto Cover Left-Side Cover 6 8
Magneto Rotor Nut Crankshaft 107 145
Cam Sprocket** Camshaft 10 13.5
Starter Motor Crankcase 8 11
V-Belt Cover Clutch Cover 8 11
Drive Pulley Nut** Clutch Shaft 165 224
Movable Drive Face Nut** Clutch Shaft 165 224
Secondary Shaft Bearing
Housing Crankcase Half 28 38
Stator Coil** Crankcase 8 11
Starter One-Way Clutch** Flywheel 26 35
Output Yoke Nut** Output Shaft 74 100
CHASSIS COMPONENTS
Footrest Frame (8 mm) 20 27
Footrest Frame (10 mm) 40 54
STEERING COMPONENTS
Steering Post Bearing Housing Frame 20 27
Steering Post Bearing Flange Frame 20 27
Lower Steering Bearing Washer
Cap Screw*** Steering Post 40 54
Tie Rod End Knuckle/Steering
Post 30 41
EPS Housing Frame 35 47
ft-lb N-m ft-lb N-m ft-lb N-m ft-lb N-m
1 1.4 26 35.4 51 69.4 76 103.4
2 2.7 27 36.7 52 70.7 77 104.7
3 4.1 28 38.1 53 72.1 78 106.1
4 5.4 29 39.4 54 73.4 79 107.4
5 6.8 30 40.8 55 74.8 80 108.8
6 8.2 31 42.2 56 76.2 81 110.2
7 9.5 32 43.5 57 77.5 82 111.5
8 10.9 33 44.9 58 78.9 83 112.9
9 12.2 34 46.2 59 80.2 84 114.2
10 13.6 35 47.6 60 81.6 85 115.6
11 15 36 49 61 83 86 117
12 16.3 37 50.3 62 84.3 87 118.3
13 17.7 38 51.7 63 85.7 88 119.7
14 19 39 53 64 87 89 121
15 20.4 40 54.4 65 88.4 90 122.4
16 21.8 41 55.8 66 89.8 91 123.8
17 23.1 42 57.1 67 91.1 92 125.1
18 24.5 43 58.5 68 92.5 93 126.5
19 25.8 44 59.8 69 93.8 94 127.8
20 27.2 45 61.2 70 95.2 95 129.2
21 28.6 46 62.6 71 96.6 96 130.6
22 29.9 47 63.9 72 97.9 97 131.9
23 31.3 48 65.3 73 99.3 98 133.3
24 32.6 49 66.6 74 100.6 99 134.6
25 34 50 68 75 102 100 136
FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983
www.mymowerparts.com