24-04-13
Page 4 of 12
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BULL BAR PREPARATION
1. Assemble the two chassis brackets to
the bull bar using two per side, M12 x
35mm bolts, heavy duty D washers,
shoulder washers, heavy duty D
washers, spring washers and nuts.
2. Position the impact absorbers centrally
on the upright slots. These slots were
provided to accommodate chassis height
variations.
3. Tighten the bolts firmly; though do not
fully tighten as they may be adjusted at
step 31.
4. Rest the bar face down on two stands so
assembly can be carried out.
5. Assemble a 12mm nut to each chassis
rail extension adjuster bolt and fully
screw into bull bar.
6. Do not tighten, as this will be adjusted
later.
1. Fit the buffers. Buffer studs fit through
the slots in the wings and the pan.
Fasten using M6 flange nuts.
Note: This applies to both blank buffers and
for those with the hole for optional frame.
CAUTION: DO NOT OVER TIGHTEN THE M6
NUTS AS YOU RISK PULLING THE STUDS
OUT OF THE BUFFERS.
Chassis Rail Extension
Adjuster Bolt
(Wind Fully In)
Bull Bar
Bolt M12x35m
Washer 12mm
Shoulder Washer
Nut M12
Washer 12mm
Spring Washer
Bull Bar Upright (RHS)
Chassis Bracket (RHS)
