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ARB 3917140, Инструкция по монтажу

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ARB 3917140 Скачать руководство пользователя страница 2

24-04-13 

Page 2 of 12 

 

 

 

 

 

3786417

 

USE. 

PART NO. 

QTY. 

DESCRIPTION 

 

 

 

 

 

CHASSIS BRACKETS TO 

CHASSIS 

4581088 

2 

Chassis rail extension adjuster bolt 

6151096 

7 

Bolt M12 x 1.25 x 40mm  

6151095 

1 

Bolt M12 x 1.25 x 35mm  

6151135 

2 

Nut M12 x 1.25  

6151189 

2 

Nut M12 x 1.75  

4581049 

2 

Washer M12 Flat  

4581050 

8 

Washer M12 Spring  

4581007 

8 

Washer 13mm Heavy duty  

4581008 

2 

Washer 13mm Offset heavy duty  

6151087 

2 

Bolt M10 x 1.25 x 25mm  

6151133 

2 

Nut M10 x 1.25  

4581040 

4 

Washer M10 Flat  

4581048 

2 

Washer M10 Spring  

 

 

 

BULL BAR TO CHASSIS 

BRACKETS 

3756395L 

1 

Chassis bracket LHS 

3756395R 

1 

Chassis bracket RHS 

6151135 

4 

Nut M12 x 1.25  

6151095 

4 

Bolt M12 x 1.25 x 35mm 

4581050 

4 

Washer Spring M12 

4581071 

4 

Washer shoulder M12 

4581070 

8 

Washer Flat M12 

 

 

TOP TUBE TO BAR 

(5100050) 

6131516 

1 

Top Tube assembly 

6151255 

2 

Bolt M12 x 1.75 x 40mm 

4581049 

2 

Washer M12 Flat  

4581050 

2 

Washer M12 Spring  

BUFFERS 

(5100160 Required if fitting Top 

Tube) 

6151128 

12 

Flange nut M6 

3162153 

1 

Buffer LH 

3162154 

1 

Buffer RH 

BUFFERS 

(5100170 

 Required if not fitting Top Tube) 

6151128 

12 

Flange nut M6 

3162471L 

1 

Buffer LH 

3162471R 

1 

Buffer RH 

 

 

WINCH COVER 

6522030 

1 

Panel winch cover 

6151256 

2 

Button head screw M6 x 16mm 

4581304 

2 

Washer flat M6 S/S 

6151128 

2 

Flange nut M6 

6191005 

1 

Winch cover extrusion 

 

INDICATORS TO BULL BAR 

3163015 

1 

Combination Light Surround Kit 

180701 

6 

Scotch lock 

6821152 

2 

Turn signal/clearance light loom 

 

6821151L 

1 

TURN SIGNAL/CLEARANCE LIGHT 

 

6821151R 

1 

TURN SIGNAL/CLEARANCE LIGHT 

 

Содержание 3917140

Страница 1: ... hole FITTING KIT NO 6172355 WARNING FOR VEHICLES EQUIPPED WITH SRS AIRBAG WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS THE FRONT PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG TAKE NOTE OF THE FOLLOWING THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS USING ONLY THE HARDWARE SUPPLIED IN THE EVENT OF DAMAGE TO ANY BULL BAR COMPONENT CONTACT YOUR NEAREST AUTHORIS...

Страница 2: ... 25 x 35mm 4581050 4 Washer Spring M12 4581071 4 Washer shoulder M12 4581070 8 Washer Flat M12 TOP TUBE TO BAR 5100050 6131516 1 Top Tube assembly 6151255 2 Bolt M12 x 1 75 x 40mm 4581049 2 Washer M12 Flat 4581050 2 Washer M12 Spring BUFFERS 5100160 Required if fitting Top Tube 6151128 12 Flange nut M6 3162153 1 Buffer LH 3162154 1 Buffer RH BUFFERS 5100170 Required if not fitting Top Tube 6151128...

Страница 3: ... 10 Bolt M6 x 16mm 6151046 10 Washer flat M6 6151128 7 Flange nut M6 6151315 3 Cage nut M6 WINCH FITMENT 3756499 1 Control box bracket 6151020 2 Bolt M8 x 16mm 4581044 2 Washer flat M8 6151132 2 Flange nut M8 4581040 4 Washer flat 3 8 6151074 4 Bolt UNC 3 8 x 1 BLB 560 3 Winch lead 560mm black EG50 2 Rubber grommet 180302 10 Cable ties AERIAL 3162152 2 CB aerial cap TOOLS REQUIRED Basic tool kit t...

Страница 4: ... face down on two stands so assembly can be carried out 5 Assemble a 12mm nut to each chassis rail extension adjuster bolt and fully screw into bull bar 6 Do not tighten as this will be adjusted later 1 Fit the buffers Buffer studs fit through the slots in the wings and the pan Fasten using M6 flange nuts Note This applies to both blank buffers and for those with the hole for optional frame CAUTIO...

Страница 5: ... control box 9 The three main power cables that go from winch to control box must be changed over using longer cables from bolt kit Make sure that you identify the colour codes on the new cables before re fitting the control box cover NOTE This must be done for whatever winch is to be fitted to the bull bar 10 If fitting the XP 9 5 winch remove the cover from the control box Remove the two cap scr...

Страница 6: ...removed in step 13 above into original holes 15 Replace the black cover and refit the three cover screws DO NOT OVER TIGHTEN 16 Bolt the control box bracket to the control box 17 Fit the two grommets into the round holes then thread the cable through 18 Mount the control box bracket onto the top pan using M8 bolts flat washers and flanged nuts Use the cable ties to ensure the winch cables are secu...

Страница 7: ...winch Refer to Warn installation instruction manual when wiring up winch Ensure that all cables are installed well clear of all sharp or moving parts by using cables ties from bolt kit BULL BAR FITMENT FUNCTION INDICATOR HARNESS VEHICLE COMBINATION LAMP RIGHT LEFT TURN LAMP GREEN GREEN RED GREEN YELLOW EARTH BLACK BLACK BLACK PARK LAMP RED BLUE BLACK BLUE BLACK 24 Remove the splash guards attached...

Страница 8: ...e M12 x 40mm bolts heavy duty washers and spring washers Do not tighten NOTE Due to variations in the vehicle chassis rails it may be necessary to place a packer between the chassis rail top and the bull bar A heavy duty washer is supplied for this purpose 29 Fit M12 x 40mm bolts spring washers and heavy duty flat offset washers through bull bar side mounting holes into original bumper bar captive...

Страница 9: ...o achieve a uniform gap to the grill and mudguards If additional height adjustment is required the M12 bolts fitted at step 5 may be loosened for additional adjustment 32 Tighten all the fitted bolts including those fitted at step 5 to a torque of 77Nm or 80 ft lb 33 Once the bar is secured using the 10mm holes in chassis bracket as template drill 10mm hole through side of chassis and secure using...

Страница 10: ...s p n 3163015 as per instructions no 3786421 supplied with surround kit Note Optional fog lamps can be installed at this point as per fitting instruction no 3783315 supplied with fog lamp kit no 6821201 Wire the combination lamp to the vehicles indicator and clearance lamps Caution Cable tie all cables together and keep all cables clear of sharp edges and moving parts NOTE Torque these M12 fastene...

Страница 11: ...ngine vehicles only require the upper panel to be fitted to the vehicle 40 Fit the air deflector deflectors using M6 nuts and bolts 41 Fit three M6x16 bolts and washers through the front of the upper deflector into the cage nuts previously installed 42 Fit two M6x16 bolts through the two slots on each side of the deflector Use M6 washers and flange nuts to fasten the deflector to the mating impact...

Страница 12: ...stainless steel screws and M6 nuts 46 Place the double sided tape along the top edge of the licence plate Fit number plate to bar using M6x16 bolts washers and flange nuts The two photos display the number plate positions for winch and non winch bars 47 There are two diameter 16 holes located on the top face of the bar If no CB aerials are fitted the holes can be covered with the plastic plugs pro...

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