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34

code HC0100.00GB ed.A-1509

HY

AQUAPUMP HYBRID

  HYBRID HEATER

5.7.  Electrical Connections

Check that power supply corresponds to the rated data of the 

unit (voltage, phases, frequency) specified on the nameplate.

Electrical connection must be carried out according to the wiring 
diagram enclosed with the unit and in compliance with local 
and international regulations (provide magneto-thermal main 
switch, earth leakage switches for single line, suitable system 
earthing, etc.). 
Power cables, electrical protections and line fuses must be sized 
according to the wiring diagram of the unit and the electric data 
contained in the technical features table.

WARNING: Power supply voltage must not undergo fluctuations greater than ±10% of the rated value. If 

this tolerance is not respected, please contact our technical department

WARNING: Power supply must respect the above mentioned limits: if this is not the case, the warranty 
is invalidated immediately. Before starting any operation, make sure that power supply is disconnected.

WARNING: it is compulsory to fit, upstream of the boiler, a multipole isolator fitted with a suitable electric 

protection element.

Connection terminal box

WARNING:  The  flowmeter  (FLUX  in  the 

previous hydraulic diagram, and component 
installed in the factory) must ALWAYS be 
connected according to the instructions 
contained in the wiring diagram. Never use 

jumpers  on  flowmeter  connections  (DI1)  in 

the terminal box. The warranty is invalidated 

in  flowmeter  connections  are  modified  or 

incorrectly connected.

Connections to the terminal box must be carried out by qualified personnel only.

The connection terminal box is located under the panel on which the main switch with door lock is fixed. 

The terminals highlighted are free, available for connection by the installer

For electric system details, refer to wiring diagrams code JC0150.00 [HY434I and code JC0160.00 

[HY534] supplied with the machines. 

TERMINAL

TYPE

CONNECTION

GND

230V, 50Hz

[mod. HY434IT]

400 Vac, 50Hz 

[mod. HY534IT]

Earthing cable

N1

Neutral cable coming from the mains

L1

Phase cable coming from the mains

L2

Phase cable coming from the mains [HY534 only]

L3

Phase cable coming from the mains [HY534 only]

L*

boiler power supply

Phase cable coming from the boiler

N*

Neutral cable coming from the boiler

NC1

digital output R1
230 Vac with switch-over 
contact 

Power supply NC terminal (230V AC) 3-way valve for DHW boiler

N

Power supply neutral terminal (230V AC) 3-way valve for DHW boiler

NO1

Power supply NO terminal (230V AC) 3-way valve for DHW boiler

NC2*

digital output R2
230 Vac with switch-over 
contact

Boiler bypass diverting valve connections 

N2*

NO2*

NC3*

digital output 
switch-over clean contact

Boiler bypass diverting valve limit switch connections 

N3*

NO3*

DI1*

digital input

Heat pump flowmeter contact

DI1*

onoff*

digital input

Heat pump remote on/off contact (closed=ON / open=OFF)

onoff*

Y2

Analogue output 0-10V

Output 0-10V for fan heater

0V

12V

power supply output 12Vdc

Output for SmartWEB/EASY power supply

R+

serial communication RS485

Modbus signal conn SmartWEB/EASY

R-

Modbus signal connection – SmartWEB/EASY

GNDR

SmartWEB/EASY modbus earthing connection 

(*) terminals already connected, neither disconnect nor change the connection

Содержание Aermax Series

Страница 1: ...ed A 1509 HY Use Installation and Maintenance Manual HYBRID HEATER AQUAPUMP HYBRID GB This manual cannot be copied in part or in full for disclosure to third parties without the prior written consent...

Страница 2: ...2 code HC0100 00GB ed A 1509 HY AQUAPUMP HYBRID HYBRID HEATER...

Страница 3: ...rettiva compatibilit elettromagnetica 2004 108 CE Electromagnetic Compatibility Directive 2004 108 EC Direttiva Bassa Tensione 2006 95 CE Low Voltage Directive 2006 95 EC Direttiva Erp 2009 125 CE Erp...

Страница 4: ...4 code HC0100 00GB ed A 1509 HY AQUAPUMP HYBRID HYBRID HEATER...

Страница 5: ...5 code HC0100 00GB ed A 1509 HY AQUAPUMP HYBRID HYBRID HEATER...

Страница 6: ...6 code HC0100 00GB ed A 1509 HY AQUAPUMP HYBRID HYBRID HEATER...

Страница 7: ...___________________________________________ _________________________________________________________________________________________ __________________________________________________________________...

Страница 8: ...AMPUMP HYBRID size 26 3 5 Fan heater size 27 3 6 Operation 28 3 7 Temperature adjustment logic 29 4 USER S INSTRUCTIONS 30 4 1 Operation mode setting 30 4 2 Setting the time ranges 30 4 4 Operation mo...

Страница 9: ...er maintenance 47 6 10 Boiler PCB parameters 48 6 11 Analysis of Lockouts BOILER FAULT 50 7 SERVICING INSTRUCTIONS HEAT PUMP 52 7 1 Start up 52 7 2 Control interface 52 7 3 Menu structure 53 7 4 Analo...

Страница 10: ...ree no 37 of 22 01 2008 Law no 10 84 Standard UNI CIG 7129 Standard UNI CIG 7131 Law no 186 of 01 March 1986 Law no 10 91 Law no 192 05 of 19 08 2005 Legislative Decree no 311 of 29 12 2006 and subseq...

Страница 11: ...t wear safety shoes with non slip sole in particular in environments with slippery floor Gloves Suitable protective gloves must be used during cleaning and maintenance operations Mask and goggles A re...

Страница 12: ...e heater from the mains power supply using the switch located on the electrical system and or on the shut out devices If the equipment is faulty and or incorrectly operating switch it off and do not a...

Страница 13: ...arameters AEL 8 h and 12 h TWA 1000 ml m3 for each of the two components Respiratory protection For rescue and maintenance work in storage tanks use self contained breathing apparatus Vapours are heav...

Страница 14: ...llow taking full advantage of the renewable energy in terms of efficiency and costs The smart and combined use of the two systems allows the highest level of energy saving by the end user with the use...

Страница 15: ...ed and provided with protection grille in compliance with standard EN 60335 household and similar electrical appliances safety Fans are installed on the unit through the interposition of rubber anti v...

Страница 16: ...emperature sensors on boiler side water flow rate value reading through the remote flowmeter as well as all the other safety devices and any malfunction signals of the boiler itself Optional indoor un...

Страница 17: ...45 C Protection Rating IPX5D IPX5D Hydraulic circuit Maximum circulator power kW 0 076 0 076 Expansion reservoir l 8 0 8 0 Maximum working pressure bar 3 0 3 0 Water content l 5 0 5 3 Minimum system w...

Страница 18: ...rogen oxides NOx Hi 0 of 02 4 22ppm 39mg kWh Nitrogen oxides NOx Hs 0 of 02 4 20ppm 35mg kWh Fumes temperature C 75 48 Pressure available at the flue Pa 120 Electrical Characteristics Boiler supply vo...

Страница 19: ...ssor Type Number Twin rotary DC inverter 1 Scroll DC inverter 1 Absorbed power in cooling mode 1 kW 2 73 3 42 Absorbed power in cooling mode 2 kW 2 59 3 32 Absorbed power in heating mode 3 kW 2 90 3 5...

Страница 20: ...97 11 62 2 15 5 40 55 8 32 1 84 4 52 10 28 1 60 6 40 Performance referred to instantaneous power according to EN14511 without defrosting contribution Plate data of the heat pump in COOLING mode HY434...

Страница 21: ...2 22 5 25 8 29 0 Air flow rate 1 125 m h MIN speed 3V Heat output kW 16 1 14 9 13 7 12 5 11 3 11 0 9 8 8 6 7 4 6 2 Output air T C 42 7 44 6 46 4 48 3 50 1 29 1 31 0 32 8 34 7 36 5 AB034 00H0 Input wat...

Страница 22: ...r only through HP in operation periods in which the boiler is bypassed Fan heater pressure drop Drops are estimated with glycol free 65 C water increase the drop depending on the glycol percentage acc...

Страница 23: ...lene glycol and water mix recommended by APEN GROUP Other types of glycol different from the recommended one may invalidate the product warranty Pressure drops in kPa for 1 metre of linear length Wate...

Страница 24: ...HP input HP output EV1 GAS solenoid valve EV2 Secondary solenoid valve FLUX Flowmeter NTC NTC probes PI Circulator VLV3V 3 way valve SRA Plate rapid exchanger STF Fumes temperature probe VF Burner fa...

Страница 25: ...stalled so as to allow maintenance and repair operations The warranty does not cover the costs for platforms or handling equipment required for any operations All maintenance and check operations must...

Страница 26: ...utions DISEGNO DESCRIZIONE 1 12 Quote senza indicazione di tolleranza Classe di Tolleranza ISO 2768 M DISEGNO DI PROPRIETA APEN GROUP spa E VIETATA LA RIPRODUZIONE E LA DIFFUSIONE ANCHE PARZIALE SENZA...

Страница 27: ...09 HY AQUAPUMP HYBRID HYBRID HEATER 3 5 Fan heater size HC0047 C2 003 765 730 80 345 165 430 595 425 40 380 G3 4 547 30 72 72 60 AB018IT 00H0 555 1390 165 430 595 645 705 40 555 90 60 108 45 G1 30 30...

Страница 28: ...ter DHW temperature control as shown in the table below System type Temperature Reference Domestic Hot Water 0 Fan heater No Air 1 Tank No Water 2 Tank DHW Water Present 3 Fan heater DHW Air Present P...

Страница 29: ...ial for ST Xd2 Differential for winter operation only to distinguish the limit T below which the boiler must be activated as well WINTER SETUP The equipment operation during the heating phase requires...

Страница 30: ...selected For TEMPORARY OFF duration the following icon is displayed on the main screen 4 2 Setting the time ranges To programme the time ranges it is necessary to press the MENU icon in the main scre...

Страница 31: ...ch it is possible to check the several active setpoints for the type of configured system HYBRIDO PARAMETERS and to monitor the operation parameters of the machine in real time HYBRIDO MONITORING thro...

Страница 32: ...on the working procedures and safety regulations Recoveredpackagingmaterialsmustbeseparatedanddisposed of according to applicable regulations in the country of use While unpacking the unit check that...

Страница 33: ...h maximum screw diameter of M10 Note Make sure that the type of dowel not supplied with the equipment is suitable for the type of wall and sufficient to support the weight of the fan heater 3 Fix the...

Страница 34: ...nected Connections to the terminal box must be carried out by qualified personnel only The connection terminal box is located under the panel on which the main switch with door lock is fixed The termi...

Страница 35: ...fit upstream of the fan heater amultipoleisolatorfittedwithasuitable electric protection element Carry out the connections according to the diagram below Control connections 1 GND BLUE 2 TACH GREEN 3...

Страница 36: ...k a hydraulic separator or a reservoir and at the same time to control a domestic water boiler with a second setpoint for domestic hot water supply In this case the reference temperature TREF controll...

Страница 37: ...is activated Domestic Set STDOM Domestic hot water temperature setpoint displayed for operation modes 2 and 3 only Domestic Xd Differential value that distinguishes the domestic request activation or...

Страница 38: ...lling or water replenishment operations are the same for all models FILLING Make sure that connections between indoor unit system andAQUAPUMP HYBRID have been carried out correctly respecting delivery...

Страница 39: ...int Gas filter without stabiliser N B Avoid using threaded connections directly on the gas connection of the equipment Hydraulic connections According to the instructions of par 5 4 prepare the hydrau...

Страница 40: ...lled therefore it is provided with a pipe 19 for condensation drain The machine is equipped with a sealed fume trap with internal float that prevents fume outflow from condensate drain also if water i...

Страница 41: ...____________________________________________ _________________________________________________________________________________________ _________________________________________________________________...

Страница 42: ...at the equipment has been tested and set up for LPG G31 HY434NL xxx2 2 indicates that the equipment has been tested and set up for L natural gas G25 HY434HU xxx3 3 indicates that the equipment has bee...

Страница 43: ...S CONSUMPTION 15 C 1013mbar m3 h 3 71 0 80 TYPE OF GAS G25 cat L LL TYPE of MACHINE HY434 534 CATEGORY According to the country of destination see previous table SUPPLY PRESSURE mbar 25 min 20 max 30...

Страница 44: ...instruction Sometimes when turned on for the first time the burner cannot ignite because there is air in the gas pipe This will lock out the boiler You will need to reset the equipment and repeat the...

Страница 45: ...rrespondstothevaluerequired for the type of gas that you are using 2 the combustion analysis procedure is performed as described in paragraph 6 4 3 the CO2 level is within the values indicated for the...

Страница 46: ...R99 C31 C2 SW1 R94 C52 R34 F8 C56 R89 C14 R25 R106 R77 C27 R49 R10 R58 C40 C20 C8 Q5 R45 R62 RL2 C22 R64 D3 C23 R32 U11 LC6 C11 R70 R40 D9 D1 R35 R110 R42 R31 R59 R96 TS1 R38 D5 D20 Q3 R23 D2 R55 R26...

Страница 47: ...the PCB signals the fault F99 configuration error 6 9 Exchanger maintenance Precautions for use The boiler heat exchanger must be used in the following conditions The fuel used must have a sulphur con...

Страница 48: ...nition 0 255 b9 sec 15 Combustion chamber post cleaning time FAN ON 0 255 b10 5 Motor rpm increase for each b11 seconds 1 100 b11 sec 2 Time interval for motor rpm increase 1 100 b12 30 Antifreeze mod...

Страница 49: ...Fumes temperature operation 0 modulation only 1 burner OFF TH3 C 103 Temperature upper limit autoreset if NTC3 TH3 0 140 Hydraulic circuit WATER PRESSURE control S5 3 Pressure probe B2 output enablin...

Страница 50: ...equipment and CPU for more than 60 seconds ACF equipment or CPU SMART PCB broken Auto reset F15 the CPU SMART PCB sent the ignition signaltotheequipmentwhich after300 seconds has not lit the flame yet...

Страница 51: ...ipment F82 Preventive alarm water pressure PRH TH5 Excessive pressure inside water circuit check the hydraulic circuit load or the expansion reservoir F85 Nowatercirculation FLHvalueisequal to zero Wa...

Страница 52: ...to enter parameter setting menu and to set the value of summer winter and domestic water setpoint UP key In parameter setting mode it allows to go to an upper menu or to increase a parameter value wh...

Страница 53: ...nu see par 4 4 7 5 Display Standard viewing displays water outlet temperature from plate exchangeroftheheatpump thereforebeforebeingpost heated bytheboilerifthelatterisoperating intenthsofadegreeCelsi...

Страница 54: ...E06 Flow switch E18 High temperature E61 Input water probe E62 Output water probe E63 Compressor intake probe E64 Compressor delivery probe HP pressure switch E65 High pressure transducer E66 Low pres...

Страница 55: ...to OFF Close water taps Switch the main earth leakage switch to OFF If the temperature drops below 0 C there is a real risk of frost provide for a water glycol mix in the system otherwise empty the h...

Страница 56: ...check the correct operation of the unit OPERATION 1 month 4 months 6 months Water circuit filling x Presence of bubbles in water circuit x Check the correct operation of control and safety devices x C...

Страница 57: ...space heating energy efficiency of the package offered figure 1 AQUAPUMP HY434 MODEL Seasonal space heating energy efficiency of the boiler I 92 6 1 Temperature check 1 1 0 2 Additional boiler 2 I x 0...

Страница 58: ...of the package of products provided for in this fiche may not correspond to its actual energy efficiency once installed in a building as the efficiency is influenced by further factors such as the hea...

Страница 59: ...I 0 66 0 78 0 72 0 83 III 0 76 IV 0 30 package without hot water reservoir package with hot water reservoir Table 5 Annex IV or EU Regulation no 811 2013 For the purposes of figure 1 weighing of boile...

Страница 60: ...60 code HC0100 00GB ed A 1509 HY AQUAPUMP HYBRID HYBRID HEATER...

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