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Temposonics

®

 GB-Series SSI

Operation Manual

4.8 Frequently ordered accessories

Controlling design dimensions are in millimeters and measurements in ( ) are in inches

 – Additional options available in our 

Accessories Guide

   551 444

Position magnets  

 

Ø 32.8

(Ø 1.29)

Ø 23.8

(Ø 0.94)

Ø 13.5

(Ø 0.53)

Ø 4.3

(Ø 0.17)

7.9

(0.31)

Ø 25.4

(Ø 1)

Ø 13.5

(Ø 0.53)

 7.9

(0.31)

Ø 32.8

(Ø 1.29)

Ø 23.8

(Ø 0.94)

Ø 13.5

(Ø 0.53)

Ø 4.3

(Ø 0.17)

60°

140°

3 (0.12)

7.9

(0.31)

Ø 19.8

(Ø 0.78)

 Ø 30.5

(Ø 1.2)

7.6

(0.3)

Ring magnet OD33

Part no. 201 542-2

Ring magnet OD25.4

Part no. 400 533

U-magnet OD33

Part no. 251 416-2

Ring magnet

Part no. 402 316

Material: PA ferrite GF20

Weight: Approx. 14 g

Surface pressure: Max. 40 N/mm

2

Fastening torque for M4 screws: 1 Nm

Operating temperature: 

−40…+105 °C (−40…+221 °F)

Material: PA ferrite

Weight: Approx. 10 g

Surface pressure: Max. 40 N/mm

2

Operating temperature: 

−40…+105 °C (−40…+221 °F)

Material: PA ferrite GF20

Weight: Approx. 11 g

Surface pressure: Max. 40 N/mm

2

Fastening torque for M4 screws: 1 Nm

Operating temperature: 

−40…+105 °C (−40…+221 °F)

Material: PA ferrite coated

Weight: Approx. 13 g

Surface pressure: Max. 20 N/mm

2

Operating temperature: 

−40…+100 °C (−40…+212 °F)

Position magnet

O-rings

Back-up ring

Ø 4.5 (Ø 0.18)

Ø 63.5

(Ø 2.5)

Ø 42

(Ø 1.65)

Ø 16

(Ø 0.63)

97°

30°

9.5

(0.37)

Ø 15

(Ø 0.59)

Ø 2

(Ø 0.08)

Ø 17

(Ø 0.67)

Ø 2

(Ø 0.07)

Ø 18

(Ø 0.71)

1.4

(0.05)

1.5

(0.06)

U-magnet OD63.5

Part no. 201 553

O-ring for pressure fi t fl ange Ø 18 mm 

Part no. 560 853

O-ring for pressure fi t fl ange Ø 21 mm

Part no. 561 438

Back-up ring for pressure fi t fl ange 

Ø 18 mm

Part no. 561 115

Material: PA 66-GF30, 

magnets compound-fi lled

Weight: 

Approx. 26 g

Surface pressure: 20 N/mm

2

Fastening torque for M4 screws: 1 Nm

Operating temperature:

−40…+75 °C (−40…+167 °F)

Material: Fluoroelastomer 

Durometer: 75 Shore A

Material: FKM

Durometer: 80 Shore A

Operating temperature:

−18…+200 °C (−0.4…+392 °F)

Material: PTFE + 60 % bronze

 

Back-up ring

Optional installation hardware

Magnet spacer

1.4

(0.05)

1.5

(0.06)

Ø 21

(Ø 

0.82)

1.4

1.5

Ø 21

20 (0.79)

60 (2.36)

16 (0.63) 

12 (0.47)

3.2 (0.13)

Ø 3.2 (Ø 0.13)

M3 fastening screws (6×)

Ø 14.3

(Ø 0.56)

Ø 23.8

(Ø 0.94)

Ø 31.8

(Ø 1.25)

Ø 4.3

(Ø 0.17)

3.2

(0.13)

Back-up ring for pressure fi t fl ange 

Ø 21 mm

Part no. 561 439

Fixing clip for rod with Ø 10 mm

Part no. 561 481

Magnet spacer

Part no. 400 633

Material: PTFE

Application: Used to secure sensor 

rods (Ø 10 mm (Ø 0.39 in.)) when 

using an U-magnet or block magnet

Material: Brass, non-magnetic

Material: Aluminum 

Weight: Approx. 5 g

Surface pressure: Max. 20 N/mm

2

Fastening torque for M4 screws: 1 Nm

Содержание Temposonics GB SSI Series

Страница 1: ...Operation Manual GB Series SSI Magnetostriktive Lineare Positionssensoren ...

Страница 2: ...onality and system design 7 4 2 Styles and installation of Temposonics GB J GB K GB N GB S 8 4 3 Styles and installation of Temposonics GB M GB T GB B 10 4 4 Magnet installation 12 4 5 Change orientation of sensor electronics housing 14 4 6 Replacement of base unit 14 4 7 Electrical connection 15 4 8 Frequently ordered accessories 16 5 Operation 18 5 1 Getting started 18 5 2 Programming and config...

Страница 3: ...r other electronic control unit Before starting the operation of Temposonics position sensors read this documentation thoroughly and follow the safety information Keep the manual for future reference Symbol Meaning This symbol is used to point to situations that may lead to material damage but not to personal injury NOTICE 2 2 Forseeable misuse Do not step on the sensor The sensor might be damaged...

Страница 4: ...e documenta tion of the checks 7 Before applying power ensure that nobody s safety is jeopardized by starting machines 2 4 Safety instructions for use in explosion hazardous areas The sensor is not suitable for operation in explosion hazardous areas 2 See also applicable MTS Sensors terms of sales and delivery on www mtssensors com 2 5 Warranty MTS Sensors grants a warranty period for the Temposon...

Страница 5: ...ng US customary stroke length 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 G B 1 S C a b c d e f g h c Stroke length X X X X M 0025 3250 mm X X X X U 001 0 128 0 in Standard stroke length mm Ordering steps 25 500 mm 5 mm 500 750 mm 10 mm 750 1000 mm 25 mm 1000 2500 mm 50 mm 2500 3250 mm 100 mm Standard stroke length in Ordering steps 1 20 in 0 2 in 20 30 in 0 5 in 30 40 in 1 0 in 40 100 i...

Страница 6: ...box no 15 B Binary G Gray Resolution box no 16 1 0 005 mm 2 0 01 mm 3 0 05 mm 4 0 1 mm 5 0 02 mm Filtering performance box no 17 1 No filter 2 Average filter 2 3 Average filter 4 4 Average filter 8 Performance box no 18 19 0 0 Measuring direction forward asynchronous measurement 0 1 Measuring direction reverse asynchronous measurement 0 2 Measuring direction forward synchronous measurement 0 3 Mea...

Страница 7: ...agnetic fields releases a torsional strain pulse that propagates the length of the waveguide When the ultrasonic wave reaches the end of the waveguide it is converted into an electrical signal Since the speed of the ultrasonic wave in the waveguide is precisely known the time required to receive the return signal can be converted into a linear position measurement with both high accuracy and repea...

Страница 8: ...ith M16 connector Magnet Ø 79 Ø 3 11 Ø 18 f7 11 3 0 44 51 2 01 6 0 24 25 1 Ø 10 Ø 0 39 3 0 12 22 0 87 15 0 59 Ø 12 8 0 1 Ø 0 5 0 004 M6 3 Ø 64 Ø 2 52 Ø 6 5 Ø 0 26 60 3 0 Ø 53 Ø 2 09 Sensor electronics housing 34 1 34 Stroke length 25 3250 1 128 Null zone 40 1 57 Dead zone 78 5 3 1 8 1 0 32 4 1 0 16 M16 connector GB J example With cable outlet Magnet 25 1 Ø 79 3 11 51 2 01 6 0 24 M6 3 Ø 6 5 Ø 0 26 ...

Страница 9: ...sure resistant sensor rod is installed into a bore in the piston rod Hydraulics sealing Seal the flange contact surface via O ring in the undercut as shown in Fig 6 For pressure fit flange Ø18 f7 GB K GB N GB S O ring 15 2 mm 0 59 x 0 02 in part no 560 853 For pressure fit flange Ø21 f6 GB J O Ring 17 2 mm 0 67 x 0 02 in part no 561 438 Fig 6 Sealing Note the fastening torque of machine screws of ...

Страница 10: ...3 54 5 2 15 13 0 51 4 1 0 16 14 0 55 Null zone 40 1 57 Dead zone 63 5 2 5 66 2 6 52 5 2 07 13 5 0 53 14 0 55 Null zone 40 1 57 Sensor electronics housing 39 1 54 M12 connector Threaded flange M M18 1 5 6g M4 3 55 2 17 25 1 Stroke length 25 3250 1 128 25 1 Sensor electronics housing 39 1 54 M16 connector Threaded flange T 16 UNF 3A Ø 54 Ø 2 13 M4 3 55 2 17 Stroke length 25 3250 1 128 Dead zone 63 5...

Страница 11: ...e replaced if servicing is required i e the hydraulic circuit remains closed For more information see chapter 4 6 Replacement of base unit on page 14 Fig 10 Sensor in cylinder Hydraulics sealing There are two ways for sealing the flange contact surface Fig 11 1 A sealing by using an O ring e g 22 4 2 65 mm 0 88 0 1 in in a cylinder end cap groove 2 A sealing via an O ring in the undercut For threa...

Страница 12: ...ors are compensated via the air gap Permissible surface pressure Max 40 N mm2 Fastening torque for M4 screws 1 Nm use washer if necessary Minimum distance between position magnet and any magnetic material has to be 15 mm 0 6 in Fig 15 If no other option exists and magnetic material is used observe the specified dimensions Fig 15 Fig 13 Typical use of ring magnets and U magnets NOTICE Mount ring ma...

Страница 13: ...h useful electrical stroke with its start and end position is adjusted during final inspection and testing Fig 17 To ensure that the entire measuring range can be used electrically the position magnet must be mounted mechanically as follows GB Series with pressure fit flange with ring U magnet 40 Stroke length 63 5 Reference edge of mounting Start position GB Series with threaded flange with ring ...

Страница 14: ...in the figure before inserting the new base unit GB B O ring 3 Insert the new base unit Tighten the screws Fastening torque 1 6 Nm 4 5 Change orientation of sensor electronics housing The orientation of the sensor electronics housing respectively of the electrical connection of sensor models GB M and GB T can be changed after mounting Follow the instructions in Fig 18 Fig 18 Align sensor electroni...

Страница 15: ...onics earth connections no compensating currents are allowed to flow across the cable shielding Recommendation Install potential compensating leads with large cross section or use cables with separate double shielding and connect only one end of the shield Use only stabilized power supplies and make sure that the specified connecting values are met Fig 20 Connector wiring D84 M12 Fig 21 Connector ...

Страница 16: ...ition magnet O rings Back up ring Ø 4 5 Ø 0 18 Ø 63 5 Ø 2 5 Ø 42 Ø 1 65 Ø 16 Ø 0 63 97 3 0 9 5 0 37 Ø 15 Ø 0 59 Ø 2 Ø 0 08 Ø 17 Ø 0 67 Ø 2 Ø 0 07 Ø 18 Ø 0 71 1 4 0 05 1 5 0 06 U magnet OD63 5 Part no 201 553 O ring for pressure fit flange Ø 18 mm Part no 560 853 O ring for pressure fit flange Ø 21 mm Part no 561 438 Back up ring for pressure fit flange Ø 18 mm Part no 561 115 Material PA 66 GF30 m...

Страница 17: ...rectly fitted Fastening torque 0 7 Nm Material Zinc nickel plated Termination Solder Contact insert Silver plated Cable Ø 6 8 mm 0 24 0 31 in Wire 0 75 mm 20 AWG Operating temperature 40 95 C 40 203 F Ingress protection IP67 correctly fitted Fastening torque 0 5 Nm Cables Programming tool PUR cable Part no 530 052 Teflon cable Part no 530 112 Silicone cable Part no 530 113 Programming kit Part no ...

Страница 18: ...ing the sensor For this the MTS Sensors programming kit is available see page 17 This chapter describes programming and configuration of the GB SSI sensor via cable connection Programming and configuration via Bluetooth connection are explained in document 551649 NOTICE1 Observe during commissioning 1 Before initial switch on check carefully if the sensor has been connected correctly 2 Position th...

Страница 19: ...C programmer Step 2 Install software Step 3 Start program Step 1 Connect PC programmer Step 2 Install software Step 3 Start program Programming kit part no 254 590 The PC programmer is a hardware converter between sensor and serial PC interface It can be used for adjusting sensor parameters via computer and the MTS Sensors programming software The software for reading and adjusting the sensors req...

Страница 20: ... Factory Settings Restores and saves the sensor s factory settings 4 Close Closes the software application without saving any parameters Device Settings The following parameters can be modified SSI Settings Fig 29 Format Binary Gray Data Length 24 bits 25 bits Resolution 5 µm 10 µm 20 µm 50 µm 100 µm Mode Asynchron In asynchronous mode the sensor starts measuring and provides the position independ...

Страница 21: ...e 6 3 Repair Repairs of the sensor may only be performed by MTS Sensors or an explicitly authorized body 6 4 List of spare parts No spare parts are available for this sensor 6 5 Transport and storage The conditions of transport and storage of the sensor match the operating conditions mentioned in this document 7 Removal from service dismantling The product contains electronic components and must b...

Страница 22: ...ding resonant frequencies EMC test Electromagnetic emission according to EN 61000 6 4 Electromagnetic immunity according to EN 61000 6 2 The sensor meets the requirements of the EU directives and is marked with Operating pressure 350 bar 5 076 psi 700 bar 10 153 psi peak at 10 1 min GB J 800 bar 11 603 psi Magnet movement velocity Any Design Material Sensor electronics housing 7 with flange GB J G...

Страница 23: ...068 2 27 Vibration test 15 g 10 2000 Hz IEC standard 60068 2 6 excluding resonant frequencies EMC test Electromagnetic emission according to EN 61000 6 4 Electromagnetic immunity according to EN 61000 6 2 The sensor meets the requirements of the EU directives and is marked with Operating pressure 350 bar 5076 psi 700 bar 10 153 psi peak at 10 1 min Magnet movement velocity Any Design Material Sens...

Страница 24: ... include safety data sheets of the substances if applicable Short description of malfunction Corporate information Company _______________________________________________ Address _______________________________________________ _______________________________________________ Contact partner Name _______________________________________________ Phone _______________________________________________ E ...

Страница 25: ...S Systems Corporation Sensors Division 3001 Sheldon Drive Cary N C 27513 Phone 1 919 677 0100 E mail info us mtssensors com GERMANY MTS Sensor Technologie GmbH Co KG Auf dem Schüffel 9 58513 Lüdenscheid Phone 49 2351 9587 0 E mail info de mtssensors com ITALY Branch Office Phone 39 030 988 3819 E mail info it mtssensors com FRANCE Branch Office Phone 33 1 58 4390 28 E mail info fr mtssensors com GRE...

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