American Dryer Corp. ADG-530D II Скачать руководство пользователя

Страница: 46 / 57

SECTION VIII

TROUBLESHOOTING

IMPORTANT: YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY

AND THE GAS SUPPLY BEFORE ANY COVERS OR GUARDS ARE
REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR
CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY
EQUIPMENT PER OSHA

(Occupational Safety and Health Administration)

STANDARDS.

The information provided will help isolate the most probable component(s) associated with the difficulty
described. The experienced technician

realizes, however, that a loose connection or broken/shorted wire may

be at fault

where electrical components

are concerned...and not necessarily the suspected component

itself.

Electrical parts

should always be

checked for failure before being returned to the

factory. The information

provided

should not be

misconstrued as a handbook for use by an untrained person making repairs.

IMPORTANT:

When replacing blown fuses, the replacement

must be

of the exact rating as the

fuse being replaced. The information provided

should not be

misconstrued as a

handbook for use by an untrained person making repairs.

WARNING: ALL

SERVICE AND TROUBLESHOOTING

SHOULD BE

PERFORMED BY A

QUALIFIED PROFESSIONAL OR SERVICE AGENCY.

WARNING:

WHILE MAKING REPAIRS, OBSERVE

ALL

SAFETY PRECAUTIONS

DISPLAYED ON THE DRYER OR SPECIFIED IN THIS MANUAL.

No light emitting diode (L.E.D.) display...

1. Service panel fuse blown or tripped breaker.

2. Blown control circuit fuse (3AG 3/4-Amp [Slo-Blo] fuse).

3. Disconnected or failed display ribbon connector/cable.

4. Failed display board.

5. Failed microprocessor controller (computer).

Basket (tumbler) motor does not start, microprocessor controller (computer) shows drying cycle
progress and L.E.D. motor indicator dot is on...

1. Microprocessor controller (computer) indicator is on...

a. Failed motor contactor/relay.

b. Failed motor.

Содержание ADG-530D II

Страница 1: ...vous de bien suivrelesinstructionsdonnéesdanscettenotice pour réduire au minimum le risque d incendie ou d explosion ou pour éviter tout dommage matériel touteblessureoulamort Ne pas entreposer ni utiliser d essence ni d autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil QUEFAIRESIVOUSSENTEZUNEODEUR DEGAZ Ne pas tenter d allumer d appareils Ne touchez à a...

Страница 2: ... as possible and hope you will find it useful ADC reserves the right to make changes from time to time without notice or obligation in prices specifications colors and material and to change or discontinue models The illustrations included in this manual may not depict your particular dryer exactly Important For your convenience log the following information DATE OFPURCHASE _______________________...

Страница 3: ...inistration STANDARDS WARNING CHILDRENSHOULD NOTBEALLOWEDTOPLAYONORNEARTHEDRYER S CHILDRENSHOULDBESUPERVISEDIFNEARDRYERSINOPERATION CAUTION DRYERSSHOULDNEVERBELEFTUNATTENDEDWHILEINOPERATION FORYOUR SAFETY DONOTDRYMOPHEADSINTHEDRYER DONOTUSEDRYERINTHEPRESENCEOFDRYCLEANINGFUMES Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper operation Attention...

Страница 4: ...ncluded with the dryer WARNING DRYER MUST NEVER BE OPERATEDWITHOUTTHE LINTFILTER SCREEN IN PLACE EVENIFANEXTERNALLINTCOLLECTIONSYSTEMISUSED Dryer must not be installed or stored in an area where it will be exposed to water or weather The wiring diagram for the dryer is located in the front electrical control box area IMPORTANT Dryer must be installed in a location environment which the ambient tem...

Страница 5: ...erEnclosureRequirements 10 D FreshAirSupplyRequirements 10 E ExhaustRequirements 12 F ElectricalInformation 24 G GasInformation 26 H Preparation For Operation 30 I PreoperationalTests 30 SECTION IV OPERATING INSTRUCTIONS 33 A StartingtheDryer 33 B ShutdownInstructions 35 SECTION V SERVICE PARTS INFORMATION 36 A Service 36 B Parts 36 SECTION VI WARRANTY INFORMATION 37 A ReturningWarrantyCards 37 B ...

Страница 6: ...UTINE MAINTENANCE 39 A Cleaning 39 B Adjustments 40 C Lubrication 41 SECTION VIII TROUBLESHOOTING 42 SECTION IX DATA LABEL LOCATION INFORMATION 49 SECTION X PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS 51 ...

Страница 7: ...cepted but the number received and the number refused must be noted on the receipt 4 If you determine that the dryer was damaged after the trucker has left your location you should call the delivering carrier s freight terminal immediately and file a claim The freight company considers this concealed damage This type of freight claim is very difficult to get paid and becomes extremely difficult wh...

Страница 8: ...ll your gas supplier from a neighbor s phone Follow the gas supplier s instructions f If you cannot reach your gas supplier call the fire department 4 Installation and service must be performed by a qualified installer service agency or gas supplier 5 Dryer s must be exhausted to the outdoors 6 Although ADC produces a very versatile dryer there are some articles that due to fabric composition or c...

Страница 9: ...led WARNING PERSONALINJURYOR FIRE COULD RESULT 10 This dryer is not to be used in the presence of dry cleaning solvents or fumes 11 Remove articles from the dryer as soon as the drying cycle has been completed WARNING Articlesleftinthedryerafterthedryingandcoolingcycleshavebeencompletedcan create a fire hazard 12 READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE DRYER 13 For safety ...

Страница 10: ... BASKET TUMBLER DEPTH 30 76 2 cm BASKET TUMBLER MOTOR 2 PLACES 2 3 4 hp 2 0 560 kW DOOR OPENING DIAMETER 2 PLACES 2 21 1 2 2 54 61 cm BASKET TUMBLER VOLUME PER BASKET TUMBLER 10 1 cu ft 0 286 cu m DRYERS PER 20 48 TRUCK 24 26 VOLTAGE AVAILABLE 120 230v 1ø 2w 50 60 Hz APPROX WEIGHT UNCRATED 850 lbs 385 56 kg APPROX WEIGHT CRATED 900 lbs 408 24 kg HEAT INPUT TOTAL FOR BOTH BASKETS TUMBLERS 204 000 B...

Страница 11: ...7 NOTE ADC reserves the right to make changes in specifications at any time without notice or obligation Specifications ADG 530D WDA 530 Gas ...

Страница 12: ...ck can be ordered as a parts order from the ADC Parts Department at 508 678 9000 The dryer can be moved to its final location while still attached to the skid or with the skid removed To unskid the dryer locate and remove the four 4 bolts securing the base of the dryer to the wooden skid Two 2 are at the rear of the base and two 2 are located in the front Once the bolts are removed slide the dryer...

Страница 13: ... away from the nearest obstruction i e wall for ease of installation maintenance and service 2 The dryer must not be installed or stored in an area where it will be exposed to water and or weather 3 The dryer is for use in noncombustible locations 4 Provisions for adequate air supply must be provided as noted in this manual refer to Fresh Air Supply Requirements in Section D 5 Clearance provisions...

Страница 14: ...owever allowances must be made for opening and closing of the control door and the lint door It is suggested that the dryer be positioned about 2 feet 0 61 meters away from the nearest obstruction for ease of installation maintenance and service to be measured from the back guard NOTE Airconsiderationsareimportantforproperandefficientoperation D FRESH AIR SUPPLY REQUIREMENTS When the dryer is oper...

Страница 15: ...RANTY It is not necessary to have a separate make up air opening for each dryer Common make up air openings are acceptable However they must be set up in such a manner that the make up air is distributed equally to ALL the dryers The dryer must be installed with provisions for adequate combustion and make up air supply EXAMPLE For a bank of eight 8 dryers a total make up air opening of 16 square f...

Страница 16: ...cted ALL ductwork joints must be taped to prevent moisture and lint from escaping into the building Additionally inspection doors should be installed at strategic points in the exhaust ductwork for periodic inspection and cleaning IMPORTANT When connecting ductwork to the dryer s top basket tumbler exhaust ductwork be sure that when screws are used they DO NOT restrict the operation both opening a...

Страница 17: ...nformation Ductwork should be laid out in such a manner where allowances are made at the rear of the dryer for removal of rear service panels guards IMPORTANT Even though the dryer s exhaust outlet size is 6 inches 15 24 cm in diameter at both the top basket tumbler damper duct and the bottom basket tumbler elbow where it leavesthedryer theminimumconnectionatthepointofexitfromthedryerinALL cases m...

Страница 18: ... where the internal ducting ends the diameter must be increased to meet the application as described further in this manual IMPORTANT When connecting ductwork to the top basket tumbler exhaust duct be sure that when screws are used they DO NOT restrict the operation both opening and closing ofthedamper IMPORTANT ALL ductwork joints must be taped to prevent moisture and lint from escaping into thed...

Страница 19: ...yer the diameter must be increased to meet the application as described further in this manual IMPORTANT When connecting ductwork to the top basket tumbler exhaust duct be sure that when screws are used they DO NOT restrict the operation both opening and closing ofthedamper IMPORTANT ALL ductwork joints must be taped to prevent moisture and lint from escaping into thedryerand orbuilding NOTE Commo...

Страница 20: ... elbows are used the cross sectional area can only be increased to an extent and a professional heating venting and air conditioning HVAC firmshouldbeconsultedforproperventinginformation IMPORTANT UNDER NO CIRCUMSTANCES can the dryer be vented to the outdoors using a 6 inch 15 24 cm diameter exhaust duct When independent exhaust ducting is used for each basket tumbler the connection size at the po...

Страница 21: ...17 ...

Страница 22: ... the dryer can be 6 inches 15 24 cm in diameter for the top basket tumbler and for the bottom basket tumbler increased to 8 inches 20 32 cm up to the top area of the dryer and then at that point must be a minimum of 10 inches 25 4 cm in diameter 80 square inches 516 13 square centimeters cross sectional area Additionally the length of the exhaust run cannot exceed 15 feet 4 6 meters from the top o...

Страница 23: ...e made at the rear area of the dryer for removal of rear service panels guards The illustrations on page 20 and page 21 show the minimum cross sectional area for multiple dryer venting These figures must be increased in proportion if the main duct run from the last dryer to where it exhausts has numerous elbows or is unusually long IMPORTANT For extended ductwork runs the cross sectional area of t...

Страница 24: ...r service panels guards IMPORTANT Individualductsbeingaddedtothemaincommonventmustenterthemaincommon vent ductwork at an angle not more than 45º in the direction of the airflow The illustration above shows the minimum cross section area for multiple common dryer venting The maximum length of venting from the last dryer to where it exhausts is the following VERTICAL venting run must not exceed 8 fe...

Страница 25: ... and must not exceed 0 3 inches 0 74 mb of water column W C when both baskets tumblers are operating NOTE Inspection doors should be installed at strategic points in the exhaust ductwork for periodic inspectionandcleaning b Multiple Dryer Venting where baskets tumblers of each dryer Y together With multiple venting where the top basket tumbler and bottom basket tumbler are connected or Y together ...

Страница 26: ...ting The maximum length of venting from the last dryer to where it exhausts is the following VERTICAL venting run must not exceed 8 feet 2 44 meters HORIZONTAL venting run must not exceed 15 feet 4 6 meters These figures must be increased in proportion if the main duct run from the last dryer has numerous elbows or is unusually long For extended runs or where more elbows are added the cross sectio...

Страница 27: ...ic inspection and cleaning 9 Whenever the duct passes through combustible materials the opening must be 2 inches 5 08 cm larger than the duct all the way around The duct must be centered within this opening 10 The outside of the ductwork must be protected from the weather A 90º elbow must be used for a horizontal run and when going vertically through the roof by using a 180º turn to point the open...

Страница 28: ...e circuit servicing each basket tumbler be provided The dryer must be connected with copper wire only DO NOT use aluminum wire which could cause a fire hazard NOTE TheuseofaluminumwirewillVOIDTHEWARRANTY 2 Electrical Connections A wiring diagram is included with each dryer showing the wiring connection sequence The electrical connections are made at the terminal block located in the wiring box at ...

Страница 29: ...Service Specifications per pocket IMPORTANT The dryer must be connected to the electrical supply shown on the data label located behind the left coin control panel on the right wall refer toSectionIXinthismanual WARNING Any damage done to the dryer components due to improper voltage application or connectionswillautomaticallyVOIDTHEWARRANTY 5 Electrical Specifications NOTE ADC reserves the right t...

Страница 30: ...ING FIRE OR EXPLOSION COULD RESULT 1 Gas Supply The gas dryer installation must meet the American National Standard National Fuel Gas Code ANSI Z223 1 LATESTEDITION or in Canada the Canadian Installation Codes CAN CGA B149 1 M91 Natural Gas or CAN CGA B149 2 M91 L P Gas or LATEST EDITION as well as local codes and ordinances and must be done by a qualified professional NOTE Undersizedgaspipingwill...

Страница 31: ...tent 10 5 inches 26 1 mb of water column There is no regulator or regulation provided in an L P dryer The water column pressure must be regulated at the source L P tank or an external regulator must be added to each dryer Natural Gas 10 0 1935 4 1949 mm Liquid Propane Gas 33 0 1137 2 8880 mm TYPE OF GAS NATURAL LIQUID PROPANE Manifold Pressure 3 5 inches W C 8 7 mb 10 5 inches W C 26 1 mb In Line ...

Страница 32: ...ding supply line size should be determined by the gas supplier NOTE Undersizedgassupplypipingcancreatealoworinconsistentgaspressure whichwillresultin erraticoperationoftheburnerignitionsystem Consistent gas pressure is essential at ALL gas connections It is recommended that 3 4 19 05 cm pipe loop be installed in the supply line servicing the bank of dryers An in line pressure regulator must be ins...

Страница 33: ...29 ...

Страница 34: ... electric box covers have been replaced 8 Check ALL service doors to assure that they are closed and secured in place 9 Rotate the baskets tumblers by hand to be sure they move freely I PREOPERATIONAL TESTS ALL dryers are thoroughly tested and inspected before leaving the factory However a preoperational test should be performed before the dryer is publicly used It is possible that adjustments hav...

Страница 35: ... this procedure but change the selection setting to HIGH TEMP This will confirm that the selection key circuits and door switch circuits are functioning properly NOTE Selection setting changescanbemadeatanytimeduringthedryingcyclebyopeningand closingthemaindoorandthenmakinganewselection 4 Repeat above procedure for the other basket tumbler 3 Heat Circuit Operational Test a GAS MODELS When a gas dr...

Страница 36: ... If it does make the necessary adjustments 5 Each basket tumbler should be operated through one 1 complete cycle to assure that no further adjustments are necessary and that ALL components are functioning properly BASKET TUMBLER COATING The basket tumbler is treated with a protective coating We suggest dampening old garments or cloth material with a solution of water and nonflammable mild detergen...

Страница 37: ...ll read the setting and the time vended i e LO 10 d The cycle time will count down until the drying and cooling cycles are completed e Upon completion of the drying cycle and cooling cycle the dryer will shut off the tone buzzer will sound for 5 seconds and the L E D display will read donE NOTE IftheAnti Wrinkleprogramisactive theL E D displaywillremainreading donE andthe microprocessorcontroller ...

Страница 38: ...ll read the setting selection and the drying portion of the L E D display will read 00 and count upwards in time d Upon completion of the drying cycle and cooling cycle the dryer will shut off the tone buzzer will sound for 5 seconds and the L E D display will read donE NOTE IftheAnti Wrinkleprogramisactive theL E D displaywillremainreading donE andthe microprocessorcontroller computer willproceed...

Страница 39: ...l disconnect switch or the circuit breaker 2 Discontinue the heat supply a SHUT OFF external gas supply shutoff valve for both the top basket tumbler and the bottom basket tumbler where the independent supply line to each basket tumbler is used b SHUT OFF internal gas supply shutoff valve located in the gas valve train area for both the top basket tumbler and the bottom basket tumbler ...

Страница 40: ...ndserialnumbersothatyourinquiryishandledinanexpeditiousmanner B PARTS 1 Replacement parts should be purchased from the reseller from whom the ADC equipment was purchased If the reseller cannot be contacted or is unknown contact the ADC Parts Department for a reseller in your area Parts may also be purchased directly from the factory by calling the ADC Parts Department at 508 678 9000 or you may FA...

Страница 41: ...om you purchased the equipment and request a dryer warranty form If the reseller cannot be contacted or is unknown warranty information can be obtained from the factory by contacting the ADC Warranty Department at 508 678 9000 NOTE Whenever contacting theADC factory for warranty information be sure to have the dryer s model number and serial numberavailable so that your inquiry can be handled in a...

Страница 42: ...d in transit Damage claims are the responsibility of the shipper IMPORTANT No replacements credits or refunds will be issued for merchandise damaged in transit 5 ALL returns should be shipped to the ADC factory in such a manner that they are insured and a proof of delivery can be obtained by the sender 6 Shipping charges are not the responsibility of ADC ALL returns should be prepaid to the factor...

Страница 43: ...MATERIALS GASOLINE AND OTHER FLAMMABLE VAPORSAND LIQUIDS NOTE Suggested time intervals shown are for average usage which is considered six 6 to eight 8 operational running hoursperday IMPORTANT Dryer produces combustible lint and must be exhausted to the outdoors Every 6 months inspecttheexhaustductingandremoveanylintbuildup SUGGESTED CLEANING SCHEDULE DAILY beginning of each work shift Clean lint...

Страница 44: ...partiallyclosedcanresultinslowdryingandshutdownof theheatcircuitsafetyswitchesand orthermostats 6 MONTHS In the cleaning of the dryer cabinet avoid using harsh abrasives A product for the cleaning of appliances is recommended ALL bearings and setscrews should be checked to insure they are tight B ADJUSTMENTS 7 DAYS AFTER INSTALLATION AND EVERY 6 MONTHS THEREAFTER Inspect bolts nuts screws bearing ...

Страница 45: ...umbler bearings if you choose to do so even though this practice is not necessary Use Shell Alvania 2 grease or its equivalent The basket tumbler bearings used in the dryer DO NOT have a grease fitting Provisions are made in the bearing housing for the addition of a grease fitting which can be obtained elsewhere or from ADC by ordering kit Part No 882159 which includes two 2 grease fittings ...

Страница 46: ...use by an untrained person making repairs IMPORTANT When replacing blown fuses the replacement must be of the exact rating as the fuse being replaced The information provided should not be misconstrued as a handbook for use by an untrained person making repairs WARNING ALL SERVICEAND TROUBLESHOOTING SHOULD BE PERFORMED BYA QUALIFIED PROFESSIONAL OR SERVICE AGENCY WARNING WHILE MAKING REPAIRS OBSER...

Страница 47: ...er L E D display continues to read cycle in progress indicator dots are off and dryer can be restarted by pressing selection key 1 Intermittent connection in the main door lint drawer circuit a Main door switch or lint drawer switch out of proper adjustment b Loose connections in main door or lint drawer switch wiring c Failed main door or lint drawer switch F The dryer does not start and the micr...

Страница 48: ...LL mode NOTE Once the microprocessor controller computer detects a problem it updates every 30 seconds so that if a problem was a loose connection in this circuit which corrected itself the dSFL displayconditionwouldautomaticallybecanceled a Loose wire and or termination in sensor harness somewhere between the sensor bracket and the microprocessor controller computer b Failed microprocessor contro...

Страница 49: ...down and the light emitting diode L E D display will read SEFL The L E D display will continue to read SEFL until the microprocessor controller computer is manually reset by closing and opening the program switch PS Possible causes 1 Loose slipping out of proper adjustment basket tumbler belt 2 Broken basket tumbler V belt 3 Failed motor refer to Item B and Item E on page 42 and page 43 4 Failure ...

Страница 50: ...er are not proper 4 Failed microprocessor controller computer N Heating unit is not operating no heat basket tumbler is turning microprocessor controller computer heat indicatordot is not on but HEAT output L E D is not 1 Failed microprocessor controller computer O Gas heating unit is not operating no heat both microprocessor controller computer heat indicatordot and HEAT indicatorare on but does ...

Страница 51: ...ignitor sparks but burner goes on and off right away 1 Flame sensor probe is out of adjustment reposition closer to the flame area 2 Failed flame sensor probe 3 Sail switch is fluttering a Lint drawer screen is dirty or clogged b Restriction in exhaust ductwork 4 Insufficient make up air 5 Failed DSI module R Dryer operates but is taking too long to dry 1 Exhaust ductwork run is too long or is und...

Страница 52: ...mbler wrapper area 2 Basket tumbler is out of alignment a Check both the vertical alignment and lateral alignment b Check gap between the front panel and the basket tumbler front setscrews may have come loose and basket tumbler walked forwards or backwards 3 Loose or broken basket tumbler tie rod 4 Broken basket tumbler support U Excessive noise and or vibration 1 Dryer is not level 2 Motor impell...

Страница 53: ...acting American Dryer Corporation certain information is required to insure proper service parts information from ADC This information is on the data label that is located behind the left coin control panel on the right wall When contacting ADC please have the model number and serial number available ...

Страница 54: ... particular model 4 TYPE OF HEAT This describes the type of heat for your particular dryer gas either natural gas or liquid propane L P gas or steam 5 HEAT INPUT for GAS DRYERS This describes the heat input in British Thermal Units per Hour Btuh 6 ORIFICE SIZE for GAS DRYERS Gives the number drill size used 7 ELECTRIC SERVICE This describes the electric service for your particular model 8 GAS MANI...

Страница 55: ...er board reestablish power to the dryer b Start the drying cycle c Verify that the motor s and the heat indicator dots in the microprocessor controller computer light emitting diode L E D display are on Refer to the illustration below d Verify that the motor s heat and door indicator lights on the back side of the microprocessor controller computer board are lit Refer to the illustration below ...

Страница 56: ...g diode L E D indicator will light red for up to approximately 1 5 seconds prepurge time d The module s indicator light will then turn green The gas valve will be energized and the ignitor probe will spark for approximately 8 seconds The burner flame should now be established e With the burner flame on remove the flame sensor wire from the FS terminal of the DSI module f The burner flame must shut...

Страница 57: ...ADC113116 1 10 20 99 50 2 10 21 99 250 3 01 18 00 250 4 02 25 00 200 5 03 29 00 300 6 04 25 01 100 7 09 30 02 100 8 05 08 03 100 ...

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