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1 . 1 I N T R O D U C T I O N

The Alto-Shaam

®

Quickchiller is a processing

refrigeration system designed to rapidly and uniformly
cool hot foods through the "chilling danger zone" of
140° to 40°F (60° to 4°C) in two hours or less.  Fast
cooling minimizes microbial activity, thereby
controlling quality and sanitation in prepared foods.
As a result, a five-day storage life is achieved.

Chill processing stops all cooking activity.  This enables
the operator to accelerate additional preparation
sequences.  Chilling also enhances the freshly prepared
characteristics of foods.

Quick chill processing of prepared foods provides a
means to build refrigerated inventories of meals in
individual portions and bulk quantities.  Chilled
inventories can be withdrawn and reheated as
required.  For complete, comprehensive operating
instructions, refer to booklet No. 265, 

Quickchiller

Operating Procedure Guidelines.

1 . 2 S C O P E   O F   T H E   M A N U A L

This technical manual provides sufficient
information for installation and general
maintenance of this equipment.

1 . 3 E Q U I P M E N T   D E S C R I P T I O N

The unit consists of the following parts:

a.

Storage Compartment

: The insulated food

storage compartment is clear storage area.  This area
is dedicated to the rapid decrease of recently cooked
foods and as a short-term refrigerated storage area.

b.

Door

: Access to the storage compartment is

through a hinge-mounted insulated door.  The door
includes a full gasket to provide a tight seal.

c.

Evaporator Coil

: The evaporator coil is located in

the storage compartment and functions as the
distribution point for the cold air associated with the
refrigeration system.

d.

Cabinet

: The cabinet is the enclosure consisting of

the above items.

e.

Condensing Unit Compartment

:  This area contains

the condensing unit(s).  Remote systems utilize a
condensing unit located elsewhere within or
external to the facility.

f.

Electrical Enclosure

: The electrical enclosure

includes the fuses, relays, and relay board.

1 . 4 E Q U I P M E N T   S U P P L I E D

The Quickchiller is shipped from the factory fully
assembled.  The complete assembly is palletized
and crated to minimize the possibility of damage
in shipping and storage.  The roll-in cart is
shipped separately.  See Figure 1.1.

Ta b l e   1 . 4 . 1   -  

L E A D I N G   PA R T I C U L A R S

Distributor: 

Alto-Shaam, Inc.

Address:

W164 N9221 Water Street

P.O. Box 450

Menomonee Falls, WI 53052-0450,

U.S.A.

Type:

Quickchiller

®

Processing Refrigeration System

Model QC-50

(Self-Contained and Remote)

Purpose:

To effectively speed the chilling

process of recently prepared,

hot foods.

Power Supply:

QC-50 

(

Self-Contained and Remote)

208/230VAC

60 Hz, 1ph

30 

AMP CIRCUIT RECOMMENDED

Refrigeration:

19160 BTU/HR (max.)

Drain Requirements:

The chiller is furnished with a

drain tube (1/2" PVC) which exits

the bottom rear of the chiller.  A

drain hose and floor drain are

required.

Water Requirements:

None 

(unless unit is water-cooled)

Weights:

QC-50 

(

Self-Contained)

Net Weight:  1200 lb. (544 kg)

Ship Weight:  1400 lb. (635 kg)

QC-50 

(

Remote)

Net Weight:  1000 lb. (453 kg)

Ship Weight:  1200 lb. (544 kg)

1 . 0   —   G e n e r a l   I n f o r m a t i o n   a n d   I n s t a l l a t i o n

#8400 Installation & Maintenance Manual

- Pg. 1

Содержание quickchiller QC-50

Страница 1: ...LLATION and MAINTENANCE MANUAL W 1 6 4 N 9 2 2 1 Wa t e r S t r e e t P O B o x 4 5 0 M e n o m o n e e F a l l s W i s c o n s i n 5 3 0 5 2 0 4 5 0 U S A PHONE 262 251 3800 800 558 8744 U S A CANADA...

Страница 2: ...Test 16 4 3 Condensing Units 17 4 3 1 Control Cable Connections 17 4 3 2 Condensing Unit Fuses 17 4 4 Fans Heaters Solenoids 17 4 5 Trouble Shooting Guidelines CONTROL 18 REFRIGERATION 19 5 0 CLEANIN...

Страница 3: ...Evaporator Coil The evaporator coil is located in the storage compartment and functions as the distribution point for the cold air associated with the refrigeration system d Cabinet The cabinet is th...

Страница 4: ...AT TOP OF UNIT 1 2 DIA PIPE 25 4 mm 38 51 82 1 2 73 1 2 56 1 2 35 1 2 QUICK CHILL A HOLD FOOD B DEFROST FOOD C PRINT REPORT D CE 0 C H I L L I N G o r H O L D I N G 1 L O A D F O O D I F A P R I N T...

Страница 5: ...867mm 56 1 2 1435mm 35 1 2 902mm 38 1 2 978mm QUICK CHILL A HOLD FOOD B DEFROST FOOD C PRINT REPORT D CE 0 C H I L L I N G o r H O L D I N G 1 L O A D F O O D I F A P R I N T O U T I S R E Q U I R E D...

Страница 6: ...ooth and level floor surface Use the adjustable cabinet legs to level the unit Adjust from front to back and from side to side to evenly distribute the cabinet weight and avoid pulling the cabinet ali...

Страница 7: ...y voltage is 218 Volts or greater skip Section 1 6 10 and proceed per Section 1 6 11 If supply voltage is less than 218 Volts proceed per Section 1 6 10 Failure to correctly connect the control transf...

Страница 8: ...reset button pressed ONCE Relock the control panel and enter the correct password to gain access to the User Setting Menu screen 2 2 3 Select option B and set the correct time and date Following entr...

Страница 9: ...will become audible After a period of 60 seconds open the unit door A buzzer should sound and the display will prompt the operator to close the door 2 3 2 Close the door and allow the unit to operate...

Страница 10: ...he six hour count up is overridden in either Chill Mode Can only be selected in the HOLD Mode See Auto Defrost for operation Upon completion of a manual defrost the Quickchiller will not automatically...

Страница 11: ...s warning message will appear in the display when the door is opened in any cycle hold chill or defrost The precise time the door is opened is recorded in memory and can be obtained on a print out 840...

Страница 12: ...ng or software handshaking XON XOFF Nearly all serial printers can print without handshaking The printer should be connected to the control with a NULL serial cable RECOMMENDED Star Micronics PN DP 83...

Страница 13: ...Offset 0 1C 4 4 CHILLING Probe 1 Set point C 4 4 Probe 2 Set point C 4 4 Probe 3 Set point C 4 4 Chill Set point C 6 6 Chill Offset 0 1C 0 0 ChillLow Offset 0 1C 8 8 ChillMed Offset 0 1C 8 8 ChillHi O...

Страница 14: ...ses 20A Class G 2 FU 33042 3 Terminal Block 3 Pole 1 BK 33111 4 24 Terminal Connector Block Assembly 1 15069 6 Transformer 1 TN 33480 7 Heat Sink Self contained Only 2 HE 23421 8 Relay Self contained...

Страница 15: ...8400 Installation Maintenance Manual Pg 13 ITEM MODEL DATE REV DWN BY SCALE MENOMONEE FALLS WISCONSIN U S A CPU ENCLOSURE 15034 Quickchiller Processing Refrigeration System 10 31 95 LRP 3 8 1...

Страница 16: ...15 BUSS BUSS FUSE FUSE SC 15 SC 15 BUSS BUSS FUSE FUSE 1 10104 10104 3 INPUT INPUT LEFT HAND FANS LEFT HAND FANS 1 2 1 2 L1 L1 3 4 3 4 5 6 5 6 L1 L1 2 3 1 HEATERS HEATERS L1 L1 6 4 HEATERS HEATERS 5 2...

Страница 17: ...2 MO 33386 10 Expansion Valve 1 2 ton 3 Cosp RWEV30 11 Crankcase Pressure Regulator 1 Cosp RWCR01 3 5 Q C 5 0 C A B I N E T M I S C E L L A N E O U S PA RT S ITEM DESCRIPTION QUAN PT NO 1 Roll in Car...

Страница 18: ...l temperature must also be below 30 F Press button 3 followed by button 4 and open the Quickchiller door The fans should be operating 4 2 3 DEFROST HEATER CHECK Press button 5 6 and button 7 once to d...

Страница 19: ...ay be related to a fuse relay or device failure At this point in the diagnosis check the fuses 4 3 2 CONDENSING UNIT FUSES Quickchiller condensing units fans heaters and solenoids are fused with 20mm...

Страница 20: ...he right of light along with other three connecting wires for secure connections 2 Check the AC voltage across the two end wires on the connector with a voltmeter for a reading of 22 to 26 VAC If ther...

Страница 21: ...t Evacuate capture remaining refrigerant repair leak and recharge Control contacts frozen Replace control Dirty condensing unit Clean condensing unit Location too warm Change to cooler location Plugge...

Страница 22: ...4 6 L1 COMPRESSOR NC L1 SOLINOID L1 RH LH RELAY ACCESSORY FUSES INDICATOR LIGHTS I O PORT CPU POWER GND 5V 5 VDC DOOR SWITCH I O CABLE POWER IN 24 VAC ITEM Relay Board MODEL Quickchiller Processing R...

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Страница 28: ...HE CABINET WATER DAMAGE CAN OCCUR TO THE CONTROL SYSTEMS 5 3 EXTERIOR CLEANING Disconnect unit from power source 1 Wipe all exterior surfaces including the control panel door frame latches and hinges...

Страница 29: ...nty remains in effect one 1 year from installation or fifteen 15 months from the shipping date whichever occurs first Exceptions to the one year part warranty period are as listed A Halo Heat cook hol...

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