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#8400 Installation & Maintenance Manual

- Pg. 8

2 . 0   —   C o n t r o l   S e t - U p   a n d   O p e r a t i o n

Ta b l e   2 . 4 . 1

C O N T R O L M O D E   O V E RV I E W

Mode Operation 

Description

Refrigeration is controlled only by the food probe(s).  Refrigeration
continues until all food probes achieve chill setpoint temperature,
whereupon the control automatically enters HOLD Mode.

Refrigeration is controlled by chill time entered and the cabinet air
sensor.  While chilling, the cabinet air temperature may become exces-
sively cold prior to chill time expiration.  The cabinet air sensor will then
cycle the refrigeration system OFF and ON, at cabinet air temperatures of
15°F (-9°C) and 20°F (-7°C) respectfully, until chill time expiration.  The
control automatically enters Hold Mode upon chill time expiration.

Refrigeration is controlled by the cabinet air sensor only.

Only the evaporator coil defrost heaters are operational with a 20
minute time limit.  A coil mounted defrost heater terminator switch
(thermal) limits the coil temperature to 60 °F (15°C) maximum until 20
minutes expire.  Auto Defrost occurs automatically after six (6) hours
of continuous evaporator fan operation.  The six hour "count-up" is
overridden in either Chill Mode.

Can only be selected in the  HOLD Mode.  See Auto Defrost for
operation.  Upon completion of a manual defrost, the Quickchiller will
not automatically default to the Hold Mode.  Control mode selection is
required.

NOTE:  For optimum performance, utilize Manual Defrost at the start and end of each service day.

Ta b l e   2 . 4 . 2

E VA P O R AT O R   FA N ,   D O O R   H E AT E R   &   C O N D E N S I N G   U N I T   O P E R AT I O N

OPERATION SPECIFICS

Evaporator

Controlled by door switch and evaporator coil mounted for terminator switch (thermal).

Fan(s)

OFF when door is opened.

OFF with coil temperature above 60°F (15°C).

ON with coil temperature below 30°F (-1°C).

Door Heater

ON and OFF with evaporator fan(s).

Condensing

Unit(s)

Controlled by a low pressure switch (cut-out @ 2 PSIG, cut-in @ 18 PSIG).

Upon control mode satisfaction, the liquid line solenoid valve closes to begin a
low side pump-down with condensing unit shutoff at 2 PSIG.

Upon call for refrigeration, the liquid line solenoid valve opens which increases
low side pressure to condensing unit start at 18 PSIG.  Refer to Section 2.7, Shut-
Down Procedure for additional details.

N O T E : T h e   RT D   s e n s o r ( s )   m o u n t e d   t o   t h e   e v a p o r a t o r   c o i l   s e r v e s   n o   c o n t r o l l i n g

p u r p o s e   a n d   i s   f o r   d i s p l a y i n g   c o i l   t e m p e r a t u r e   f o r   r e f e r e n c e   o n l y.

Auto Chill

Timed Chill

Hold

Auto Defrost

Manual Defrost

Содержание quickchiller QC-50

Страница 1: ...LLATION and MAINTENANCE MANUAL W 1 6 4 N 9 2 2 1 Wa t e r S t r e e t P O B o x 4 5 0 M e n o m o n e e F a l l s W i s c o n s i n 5 3 0 5 2 0 4 5 0 U S A PHONE 262 251 3800 800 558 8744 U S A CANADA...

Страница 2: ...Test 16 4 3 Condensing Units 17 4 3 1 Control Cable Connections 17 4 3 2 Condensing Unit Fuses 17 4 4 Fans Heaters Solenoids 17 4 5 Trouble Shooting Guidelines CONTROL 18 REFRIGERATION 19 5 0 CLEANIN...

Страница 3: ...Evaporator Coil The evaporator coil is located in the storage compartment and functions as the distribution point for the cold air associated with the refrigeration system d Cabinet The cabinet is th...

Страница 4: ...AT TOP OF UNIT 1 2 DIA PIPE 25 4 mm 38 51 82 1 2 73 1 2 56 1 2 35 1 2 QUICK CHILL A HOLD FOOD B DEFROST FOOD C PRINT REPORT D CE 0 C H I L L I N G o r H O L D I N G 1 L O A D F O O D I F A P R I N T...

Страница 5: ...867mm 56 1 2 1435mm 35 1 2 902mm 38 1 2 978mm QUICK CHILL A HOLD FOOD B DEFROST FOOD C PRINT REPORT D CE 0 C H I L L I N G o r H O L D I N G 1 L O A D F O O D I F A P R I N T O U T I S R E Q U I R E D...

Страница 6: ...ooth and level floor surface Use the adjustable cabinet legs to level the unit Adjust from front to back and from side to side to evenly distribute the cabinet weight and avoid pulling the cabinet ali...

Страница 7: ...y voltage is 218 Volts or greater skip Section 1 6 10 and proceed per Section 1 6 11 If supply voltage is less than 218 Volts proceed per Section 1 6 10 Failure to correctly connect the control transf...

Страница 8: ...reset button pressed ONCE Relock the control panel and enter the correct password to gain access to the User Setting Menu screen 2 2 3 Select option B and set the correct time and date Following entr...

Страница 9: ...will become audible After a period of 60 seconds open the unit door A buzzer should sound and the display will prompt the operator to close the door 2 3 2 Close the door and allow the unit to operate...

Страница 10: ...he six hour count up is overridden in either Chill Mode Can only be selected in the HOLD Mode See Auto Defrost for operation Upon completion of a manual defrost the Quickchiller will not automatically...

Страница 11: ...s warning message will appear in the display when the door is opened in any cycle hold chill or defrost The precise time the door is opened is recorded in memory and can be obtained on a print out 840...

Страница 12: ...ng or software handshaking XON XOFF Nearly all serial printers can print without handshaking The printer should be connected to the control with a NULL serial cable RECOMMENDED Star Micronics PN DP 83...

Страница 13: ...Offset 0 1C 4 4 CHILLING Probe 1 Set point C 4 4 Probe 2 Set point C 4 4 Probe 3 Set point C 4 4 Chill Set point C 6 6 Chill Offset 0 1C 0 0 ChillLow Offset 0 1C 8 8 ChillMed Offset 0 1C 8 8 ChillHi O...

Страница 14: ...ses 20A Class G 2 FU 33042 3 Terminal Block 3 Pole 1 BK 33111 4 24 Terminal Connector Block Assembly 1 15069 6 Transformer 1 TN 33480 7 Heat Sink Self contained Only 2 HE 23421 8 Relay Self contained...

Страница 15: ...8400 Installation Maintenance Manual Pg 13 ITEM MODEL DATE REV DWN BY SCALE MENOMONEE FALLS WISCONSIN U S A CPU ENCLOSURE 15034 Quickchiller Processing Refrigeration System 10 31 95 LRP 3 8 1...

Страница 16: ...15 BUSS BUSS FUSE FUSE SC 15 SC 15 BUSS BUSS FUSE FUSE 1 10104 10104 3 INPUT INPUT LEFT HAND FANS LEFT HAND FANS 1 2 1 2 L1 L1 3 4 3 4 5 6 5 6 L1 L1 2 3 1 HEATERS HEATERS L1 L1 6 4 HEATERS HEATERS 5 2...

Страница 17: ...2 MO 33386 10 Expansion Valve 1 2 ton 3 Cosp RWEV30 11 Crankcase Pressure Regulator 1 Cosp RWCR01 3 5 Q C 5 0 C A B I N E T M I S C E L L A N E O U S PA RT S ITEM DESCRIPTION QUAN PT NO 1 Roll in Car...

Страница 18: ...l temperature must also be below 30 F Press button 3 followed by button 4 and open the Quickchiller door The fans should be operating 4 2 3 DEFROST HEATER CHECK Press button 5 6 and button 7 once to d...

Страница 19: ...ay be related to a fuse relay or device failure At this point in the diagnosis check the fuses 4 3 2 CONDENSING UNIT FUSES Quickchiller condensing units fans heaters and solenoids are fused with 20mm...

Страница 20: ...he right of light along with other three connecting wires for secure connections 2 Check the AC voltage across the two end wires on the connector with a voltmeter for a reading of 22 to 26 VAC If ther...

Страница 21: ...t Evacuate capture remaining refrigerant repair leak and recharge Control contacts frozen Replace control Dirty condensing unit Clean condensing unit Location too warm Change to cooler location Plugge...

Страница 22: ...4 6 L1 COMPRESSOR NC L1 SOLINOID L1 RH LH RELAY ACCESSORY FUSES INDICATOR LIGHTS I O PORT CPU POWER GND 5V 5 VDC DOOR SWITCH I O CABLE POWER IN 24 VAC ITEM Relay Board MODEL Quickchiller Processing R...

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Страница 28: ...HE CABINET WATER DAMAGE CAN OCCUR TO THE CONTROL SYSTEMS 5 3 EXTERIOR CLEANING Disconnect unit from power source 1 Wipe all exterior surfaces including the control panel door frame latches and hinges...

Страница 29: ...nty remains in effect one 1 year from installation or fifteen 15 months from the shipping date whichever occurs first Exceptions to the one year part warranty period are as listed A Halo Heat cook hol...

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