background image

#8400 Installation & Maintenance Manual

- Pg. 19

4 . 0   —   D i a g n o s t i c   a n d   R e p a i r   P r o c e d u r e   —   R E F R I G E R AT I O N

This chart is provided for the assistance of

refrigeration technicians only and is not intended for use
by untrained or unauthorized service personnel.

If your Alto-Shaam

®

Quickchiller

. is not operating

properly, check the following BEFORE calling your
Authorized Alto-Shaam

®

Service Agent:

1. Check the power flow to the unit.

Fuses OK?  Breakers OK?

Do not attempt to repair or service the

Quickchiller

beyond this point.

Contact Alto-Shaam

®

for the nearest

authorized service agent.  These are the

only service agents the company will
authorize to repair Alto-Shaam

®

Quickchillers

. Repairs made by any

other service agents without prior authorization by Alto-
Shaam

®

will void the warranty on the unit.

Compressor does not run

Motor line open..........................Close start or disconnect switch
Fuse blown .................................Replace fuse
Control stuck open.....................Repair or replace
Frozen compressor
or motor bearings.......................Replace
Off on high pressure ..................Determine cause of high

pressure; make corrections and
reset high limit lock-out

Unit short cycles

Control differential
set too closely.............................Widen differential
Discharge valve leaking.............Correct condition
Motor-compressor
overload cutting out ..................Check for high head pressure or

clogged condensing unit

Shortage of refrigerant...............Evacuate, capture remaining

refrigerant, repair leak and
recharge.

Leaky expansion valve...............Replace
Refrigerant overcharge ..............Capture excess refrigerant

Unit operates long or continuously

Shortage of refrigerant...............Evacuate, capture remaining

refrigerant, repair leak and
recharge.

Control contacts frozen..............Replace control
Dirty condensing unit ................Clean condensing unit
Location too warm .....................Change to cooler location
Plugged expansion valve
or retainer...................................Clean or replace
Iced or plugged coil ...................Defrost or clean
Service load ................................Keep doors closed

Head pressure too high

Refrigerant overcharge ..............Capture excess refrigerant
Dirty condensing unit ................Clean
Unit location too warm ..............Relocate unit

Fixture temperature too high

Refrigerant shortage ..................Evacuate, capture remaining

refrigerant, repair leak and
recharge

Control set too high ...................Reset control
Expansion valve or
strainer plugged.........................Clean or replace
Expansion valve set too high .....Lower setting
Iced or dirty coil ........................Defrost or clean
Restricted gas lines ....................Clear restriction

Head pressure too low

Refrigerant shortage ..................Evacuate, capture remaining

refrigerant, repair leak and
recharge.

Unit location too cold ................None needed - 

efficiency is increased

Unit is very noisy

Improper unpacking ..................Remove shipping blocks and/or

angles

Tubing rattle ...............................Bend tubes away from point of

contact

Mountings loose.........................Tighten

Frosted liquid line

Receiver shut-off valve
partially closed or restricted .....Open valve or remove restriction
Restricted liquid line 
or component .............................Replace restricted part

Unit on vacuum — frost on expansion valve only

Ice plugging expansion
valve orifice ...............................Apply hot wet cloth to

expansion valve; moisture
indicated by increase in suction
pressure; replace dryer

Plugged expansion
valve strainer .............................Clean strainer or replace valve

S P E C I A L

I N F O R M AT I O N :

Alto-Shaam

®

has a 5-year

limited warranty 

on the Quickchiller

.

compressor.  This is

included as standard from

the date of the unit

shipment.  This warranty

excludes labor. 

Содержание quickchiller QC-50

Страница 1: ...LLATION and MAINTENANCE MANUAL W 1 6 4 N 9 2 2 1 Wa t e r S t r e e t P O B o x 4 5 0 M e n o m o n e e F a l l s W i s c o n s i n 5 3 0 5 2 0 4 5 0 U S A PHONE 262 251 3800 800 558 8744 U S A CANADA...

Страница 2: ...Test 16 4 3 Condensing Units 17 4 3 1 Control Cable Connections 17 4 3 2 Condensing Unit Fuses 17 4 4 Fans Heaters Solenoids 17 4 5 Trouble Shooting Guidelines CONTROL 18 REFRIGERATION 19 5 0 CLEANIN...

Страница 3: ...Evaporator Coil The evaporator coil is located in the storage compartment and functions as the distribution point for the cold air associated with the refrigeration system d Cabinet The cabinet is th...

Страница 4: ...AT TOP OF UNIT 1 2 DIA PIPE 25 4 mm 38 51 82 1 2 73 1 2 56 1 2 35 1 2 QUICK CHILL A HOLD FOOD B DEFROST FOOD C PRINT REPORT D CE 0 C H I L L I N G o r H O L D I N G 1 L O A D F O O D I F A P R I N T...

Страница 5: ...867mm 56 1 2 1435mm 35 1 2 902mm 38 1 2 978mm QUICK CHILL A HOLD FOOD B DEFROST FOOD C PRINT REPORT D CE 0 C H I L L I N G o r H O L D I N G 1 L O A D F O O D I F A P R I N T O U T I S R E Q U I R E D...

Страница 6: ...ooth and level floor surface Use the adjustable cabinet legs to level the unit Adjust from front to back and from side to side to evenly distribute the cabinet weight and avoid pulling the cabinet ali...

Страница 7: ...y voltage is 218 Volts or greater skip Section 1 6 10 and proceed per Section 1 6 11 If supply voltage is less than 218 Volts proceed per Section 1 6 10 Failure to correctly connect the control transf...

Страница 8: ...reset button pressed ONCE Relock the control panel and enter the correct password to gain access to the User Setting Menu screen 2 2 3 Select option B and set the correct time and date Following entr...

Страница 9: ...will become audible After a period of 60 seconds open the unit door A buzzer should sound and the display will prompt the operator to close the door 2 3 2 Close the door and allow the unit to operate...

Страница 10: ...he six hour count up is overridden in either Chill Mode Can only be selected in the HOLD Mode See Auto Defrost for operation Upon completion of a manual defrost the Quickchiller will not automatically...

Страница 11: ...s warning message will appear in the display when the door is opened in any cycle hold chill or defrost The precise time the door is opened is recorded in memory and can be obtained on a print out 840...

Страница 12: ...ng or software handshaking XON XOFF Nearly all serial printers can print without handshaking The printer should be connected to the control with a NULL serial cable RECOMMENDED Star Micronics PN DP 83...

Страница 13: ...Offset 0 1C 4 4 CHILLING Probe 1 Set point C 4 4 Probe 2 Set point C 4 4 Probe 3 Set point C 4 4 Chill Set point C 6 6 Chill Offset 0 1C 0 0 ChillLow Offset 0 1C 8 8 ChillMed Offset 0 1C 8 8 ChillHi O...

Страница 14: ...ses 20A Class G 2 FU 33042 3 Terminal Block 3 Pole 1 BK 33111 4 24 Terminal Connector Block Assembly 1 15069 6 Transformer 1 TN 33480 7 Heat Sink Self contained Only 2 HE 23421 8 Relay Self contained...

Страница 15: ...8400 Installation Maintenance Manual Pg 13 ITEM MODEL DATE REV DWN BY SCALE MENOMONEE FALLS WISCONSIN U S A CPU ENCLOSURE 15034 Quickchiller Processing Refrigeration System 10 31 95 LRP 3 8 1...

Страница 16: ...15 BUSS BUSS FUSE FUSE SC 15 SC 15 BUSS BUSS FUSE FUSE 1 10104 10104 3 INPUT INPUT LEFT HAND FANS LEFT HAND FANS 1 2 1 2 L1 L1 3 4 3 4 5 6 5 6 L1 L1 2 3 1 HEATERS HEATERS L1 L1 6 4 HEATERS HEATERS 5 2...

Страница 17: ...2 MO 33386 10 Expansion Valve 1 2 ton 3 Cosp RWEV30 11 Crankcase Pressure Regulator 1 Cosp RWCR01 3 5 Q C 5 0 C A B I N E T M I S C E L L A N E O U S PA RT S ITEM DESCRIPTION QUAN PT NO 1 Roll in Car...

Страница 18: ...l temperature must also be below 30 F Press button 3 followed by button 4 and open the Quickchiller door The fans should be operating 4 2 3 DEFROST HEATER CHECK Press button 5 6 and button 7 once to d...

Страница 19: ...ay be related to a fuse relay or device failure At this point in the diagnosis check the fuses 4 3 2 CONDENSING UNIT FUSES Quickchiller condensing units fans heaters and solenoids are fused with 20mm...

Страница 20: ...he right of light along with other three connecting wires for secure connections 2 Check the AC voltage across the two end wires on the connector with a voltmeter for a reading of 22 to 26 VAC If ther...

Страница 21: ...t Evacuate capture remaining refrigerant repair leak and recharge Control contacts frozen Replace control Dirty condensing unit Clean condensing unit Location too warm Change to cooler location Plugge...

Страница 22: ...4 6 L1 COMPRESSOR NC L1 SOLINOID L1 RH LH RELAY ACCESSORY FUSES INDICATOR LIGHTS I O PORT CPU POWER GND 5V 5 VDC DOOR SWITCH I O CABLE POWER IN 24 VAC ITEM Relay Board MODEL Quickchiller Processing R...

Страница 23: ...8400 Installation Maintenance Manual Pg 21...

Страница 24: ...8400 Installation Maintenance Manual Pg 22...

Страница 25: ...8400 Installation Maintenance Manual Pg 23...

Страница 26: ...8400 Installation Maintenance Manual Pg 24...

Страница 27: ...8400 Installation Maintenance Manual Pg 25...

Страница 28: ...HE CABINET WATER DAMAGE CAN OCCUR TO THE CONTROL SYSTEMS 5 3 EXTERIOR CLEANING Disconnect unit from power source 1 Wipe all exterior surfaces including the control panel door frame latches and hinges...

Страница 29: ...nty remains in effect one 1 year from installation or fifteen 15 months from the shipping date whichever occurs first Exceptions to the one year part warranty period are as listed A Halo Heat cook hol...

Отзывы: