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4 . 1 I N T R O D U C T I O N

The relays, which control the compressors, fans,
solenoids, and heaters, can be individually controlled
by the microprocessor control set in a manual mode.
The following test will verify that these components
are being controlled and will verify the operational
integrity of the relays and fuse sets.

4 . 2 C O N T R O L D I A G N O S I S

The main menu is the starting point for this test.  With
the Main Menu screen displayed, press and hold "0" on
the numeric keyboard for approximately 5 seconds to
access the password screen.

PA S S W O R D   E N T RY   S C R E E N

When the Password Entry screen is in view, enter the
password code on the alphanumeric keyboard.

P A S S W O R D

9 1 0 9 5 3 4 0 D

If the wrong password number is entered in error, a
buzzer will sound and the display will revert to the
Main Menu screen.  Access the Password Entry screen
again and enter the correct password number.

A correctly entered password will result in a
diagnostic screen.

D I A G N O S T I C   S C R E E N

Pressing the numerical keyboard numbers 1 through 8
will toggle the power to an individual relay.  Buttons 1
and 2 represent the two solenoid relays, while buttons
3 and 4 control the relays for each of the two fan banks.
Buttons 5, 6, and 7 control the three relays which con-
trol each pair of heater wraps.  Button 8 controls two
relays, each of which controls a single condensing unit.

4.2.1 S O L E N O I D   C H E C K :

Press button 1 and button 2 on the numeric keyboard
several times.  Each time these buttons are pressed the
sound of the solenoids should be audible as they click
open and closed.  There should also be a distinct
difference in the sound of an opening solenoid and a
closing solenoid.

4.2.2 FA N  C H E C K :

Under normal operating conditions the fan(s) stop
rotating whenever the chiller door is opened.  Fan
operation can only be verified with an open door in
the manual mode.  The evaporator coil temperature
must also be below 30°F.  Press button 3 followed by
button 4 and open the Quickchiller door.  The fans
should be operating.

4.2.3 DEFROST HE AT E R   C H E C K :

Press button 5, 6, and button 7 once to detect the sound
of the defrost heater relays as they click 

ON

.  Press each

of these buttons once again to deactivate the defrost
heaters.  This procedure will only detect the coil side of
each of the defrost heater relays but does not test the
operational condition of the defrost heaters nor test the
defrost heater fuses.

4.2.4 C O N D E N S I N G   U N I T   C H E C K :

Press button 8 once to power both condensing units.
The "compressor" relays are solid-state and will not
produce an audible click, however; the compressors
should be audible.  After a short period of time, the
compressors will automatically cycle 

OFF

.  Open the

solenoids (see 4.2.1) and the compressors will again
cycle 

ON

.  Close the solenoids.

4.2.5 C O O L I N G   T E S T:

Open both solenoids (see 4.2.1) to activate the
compressors.  When the compressors are activated,
press button 9.  The display screen will indicate the
temperature of the air probe, the three food probes,
and the evaporator sensor.  Allow the chiller to operate
in this mode for approximately 10 minutes.  The air
temperature inside the food storage compartment
should begin to fall.  This cooling condition will be
indicated on the display screen.  If the food probe(s) do
not appear to be functioning properly, hold the tip of
the probe in your hand.  The temperature display for
the hand-held probe should slowly increase.  Any of
the probes which display an excessively high reading
(~300 to 400F —149 to 204C) will indicate a broken
connection or defective probe.

Do not allow the unit to operate

unattended in this Mode.  This is an

uncontrolled Cool-down Mode and

will eventually cause excessive

build-up on the Evaporators.

#8400 Installation & Maintenance Manual

- Pg. 16

4 . 0   —   D i a g n o s t i c   a n d   R e p a i r   P r o c e d u r e   —   C O N T R O L

Q - C H I L L E R   C O N F I G U R E

P A S S W O R D :   ________________

S O L E N D

1 = H L D

2 = C H L

FA N S

3 = H L D

4 = C H L

H E AT E R

5 = H L D

6 ,   7 = C H L

C O M P R S

8 = A L L

9 ,   0 ,   D

Содержание quickchiller QC-50

Страница 1: ...LLATION and MAINTENANCE MANUAL W 1 6 4 N 9 2 2 1 Wa t e r S t r e e t P O B o x 4 5 0 M e n o m o n e e F a l l s W i s c o n s i n 5 3 0 5 2 0 4 5 0 U S A PHONE 262 251 3800 800 558 8744 U S A CANADA...

Страница 2: ...Test 16 4 3 Condensing Units 17 4 3 1 Control Cable Connections 17 4 3 2 Condensing Unit Fuses 17 4 4 Fans Heaters Solenoids 17 4 5 Trouble Shooting Guidelines CONTROL 18 REFRIGERATION 19 5 0 CLEANIN...

Страница 3: ...Evaporator Coil The evaporator coil is located in the storage compartment and functions as the distribution point for the cold air associated with the refrigeration system d Cabinet The cabinet is th...

Страница 4: ...AT TOP OF UNIT 1 2 DIA PIPE 25 4 mm 38 51 82 1 2 73 1 2 56 1 2 35 1 2 QUICK CHILL A HOLD FOOD B DEFROST FOOD C PRINT REPORT D CE 0 C H I L L I N G o r H O L D I N G 1 L O A D F O O D I F A P R I N T...

Страница 5: ...867mm 56 1 2 1435mm 35 1 2 902mm 38 1 2 978mm QUICK CHILL A HOLD FOOD B DEFROST FOOD C PRINT REPORT D CE 0 C H I L L I N G o r H O L D I N G 1 L O A D F O O D I F A P R I N T O U T I S R E Q U I R E D...

Страница 6: ...ooth and level floor surface Use the adjustable cabinet legs to level the unit Adjust from front to back and from side to side to evenly distribute the cabinet weight and avoid pulling the cabinet ali...

Страница 7: ...y voltage is 218 Volts or greater skip Section 1 6 10 and proceed per Section 1 6 11 If supply voltage is less than 218 Volts proceed per Section 1 6 10 Failure to correctly connect the control transf...

Страница 8: ...reset button pressed ONCE Relock the control panel and enter the correct password to gain access to the User Setting Menu screen 2 2 3 Select option B and set the correct time and date Following entr...

Страница 9: ...will become audible After a period of 60 seconds open the unit door A buzzer should sound and the display will prompt the operator to close the door 2 3 2 Close the door and allow the unit to operate...

Страница 10: ...he six hour count up is overridden in either Chill Mode Can only be selected in the HOLD Mode See Auto Defrost for operation Upon completion of a manual defrost the Quickchiller will not automatically...

Страница 11: ...s warning message will appear in the display when the door is opened in any cycle hold chill or defrost The precise time the door is opened is recorded in memory and can be obtained on a print out 840...

Страница 12: ...ng or software handshaking XON XOFF Nearly all serial printers can print without handshaking The printer should be connected to the control with a NULL serial cable RECOMMENDED Star Micronics PN DP 83...

Страница 13: ...Offset 0 1C 4 4 CHILLING Probe 1 Set point C 4 4 Probe 2 Set point C 4 4 Probe 3 Set point C 4 4 Chill Set point C 6 6 Chill Offset 0 1C 0 0 ChillLow Offset 0 1C 8 8 ChillMed Offset 0 1C 8 8 ChillHi O...

Страница 14: ...ses 20A Class G 2 FU 33042 3 Terminal Block 3 Pole 1 BK 33111 4 24 Terminal Connector Block Assembly 1 15069 6 Transformer 1 TN 33480 7 Heat Sink Self contained Only 2 HE 23421 8 Relay Self contained...

Страница 15: ...8400 Installation Maintenance Manual Pg 13 ITEM MODEL DATE REV DWN BY SCALE MENOMONEE FALLS WISCONSIN U S A CPU ENCLOSURE 15034 Quickchiller Processing Refrigeration System 10 31 95 LRP 3 8 1...

Страница 16: ...15 BUSS BUSS FUSE FUSE SC 15 SC 15 BUSS BUSS FUSE FUSE 1 10104 10104 3 INPUT INPUT LEFT HAND FANS LEFT HAND FANS 1 2 1 2 L1 L1 3 4 3 4 5 6 5 6 L1 L1 2 3 1 HEATERS HEATERS L1 L1 6 4 HEATERS HEATERS 5 2...

Страница 17: ...2 MO 33386 10 Expansion Valve 1 2 ton 3 Cosp RWEV30 11 Crankcase Pressure Regulator 1 Cosp RWCR01 3 5 Q C 5 0 C A B I N E T M I S C E L L A N E O U S PA RT S ITEM DESCRIPTION QUAN PT NO 1 Roll in Car...

Страница 18: ...l temperature must also be below 30 F Press button 3 followed by button 4 and open the Quickchiller door The fans should be operating 4 2 3 DEFROST HEATER CHECK Press button 5 6 and button 7 once to d...

Страница 19: ...ay be related to a fuse relay or device failure At this point in the diagnosis check the fuses 4 3 2 CONDENSING UNIT FUSES Quickchiller condensing units fans heaters and solenoids are fused with 20mm...

Страница 20: ...he right of light along with other three connecting wires for secure connections 2 Check the AC voltage across the two end wires on the connector with a voltmeter for a reading of 22 to 26 VAC If ther...

Страница 21: ...t Evacuate capture remaining refrigerant repair leak and recharge Control contacts frozen Replace control Dirty condensing unit Clean condensing unit Location too warm Change to cooler location Plugge...

Страница 22: ...4 6 L1 COMPRESSOR NC L1 SOLINOID L1 RH LH RELAY ACCESSORY FUSES INDICATOR LIGHTS I O PORT CPU POWER GND 5V 5 VDC DOOR SWITCH I O CABLE POWER IN 24 VAC ITEM Relay Board MODEL Quickchiller Processing R...

Страница 23: ...8400 Installation Maintenance Manual Pg 21...

Страница 24: ...8400 Installation Maintenance Manual Pg 22...

Страница 25: ...8400 Installation Maintenance Manual Pg 23...

Страница 26: ...8400 Installation Maintenance Manual Pg 24...

Страница 27: ...8400 Installation Maintenance Manual Pg 25...

Страница 28: ...HE CABINET WATER DAMAGE CAN OCCUR TO THE CONTROL SYSTEMS 5 3 EXTERIOR CLEANING Disconnect unit from power source 1 Wipe all exterior surfaces including the control panel door frame latches and hinges...

Страница 29: ...nty remains in effect one 1 year from installation or fifteen 15 months from the shipping date whichever occurs first Exceptions to the one year part warranty period are as listed A Halo Heat cook hol...

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