background image

4.5  TROUBLE-SHOOTING GUIDELINES - CONTROL

#8400 Installation & Maintenance Manual

- Pg. 18

P R O B L E M

Alphanumeric display is blank.

If power is connected to the unit and the
main circuit breaker is on, the display on
the control should be illuminated with a
green tinged background.

Unresponsive control.

If the control does not respond to operator key
presses or the screen on the display appears
frozen or sluggish.

Control not receiving correct power.

If the green light located on the middle bottom
edge of the circuit board is 

not

illuminated.

Power Failure Threshold is set too low.

Electronic control operates but fans, heaters,
and solenoids are not getting power.

No power to the relay board.

If all or a portion of the four green lights on
the relay board are 

not

illuminated.

Excessive chill time.

— Fans not operating.

Manual defrost operational — automatic
defrost does not function.

Manual and automatic defrost does 
not function.

C o n d e n s i n g   u n i t s   a r e   n o t   g e t t i n g   p o w e r   o r
d o   n o t   f u n c t i o n .

Display indicates 

Please Close Door

with the

door fully closed.

Unit will hold at refrigeration temperature
but will not Auto-Chill.

P O S S I B L E C A U S E

Control needs to be reset.

Control not receiving correct power.
Power failure threshold is set too low.
Control board is faulty.

Control needs to be reset.
Power failure threshold is set too low.
Control board is faulty.

The control continuously measures a fraction of the
input power supplied to the unit.  When this
fraction drops below 1.25 - 1.30 Vdc (converted to
DC) the control determines power is on the verge of
failing, saves all important data to battery memory
back-up, and prepares for a power failure.

Relay board may not be receiving full power.

One of the power supplies on the relay board may
not be functioning.

The power cable between the electronic control  and
the relay board may not be properly connected

The control cable between the relay board and the
electronic control may not be properly connected

Control transformer may be incorrectly wired.

P O S S I B L E S O L U T I O N

Press the yellow reset button located within the
locked keyboard door.

Press the yellow reset button

1.  Check connector J12 to the right of light along with
other three connecting wires for secure connections.  

2.  Check the AC voltage across the two end wires on
the connector with a voltmeter for a reading of 22 to
26 VAC.  If there is no voltage or the voltage appears
low, check power connector on the relay board inside
electrical enclosure.  Also check electronic filter,
transformer, and the two fuses at the bottom of relay
board.  See installation instructions.

Turn the trim-pot screw to adjust the amount of input
power used by the control to determine power failure.

1. Open the locked keyboard and locate the blue trim-

pot marked P12 just above the battery at the bottom
of the circuit board.

2. Place voltmeter red lead on the pin-connector

marked J22 (PFI) approximately 5" (127mm) under
the blue trim-pot.

3. Place voltmeter black lead on the metal nut in the

center of the board.

5. Adjust the trim-pot with a screwdriver until the

voltage of the DC-Voltmeter reads 1.70 to 1.85 volts.

Check connections on both ends of the control cable.

Make certain there is power to the relay board.

Check connections.

Check electronic filter.

Check the transformer.  See installation

instructions.

Check the coil mounted fan terminator switch.

Check the fan fuses.

Check the connections between the fans and the
relay board.

Verify set-up menu for automatic defrost is set at
YES.  See Booklet No. 265, 

Cook/Chill Operation

and Procedures.

Check heater fuses.

Check the large, transparent, coil-type relays on
the relay board and make certain each relay is
secure in the socket.

Check the control cable for good connections.

Check the over-pressure switch on the pressure
control.  This switch opens when an over-
pressure occurs and must be manually reset.

Check the compressor SC15 and SC20 fuses
located in the fuse blocks on the left side-wall on
the inside of the electrical enclosure.

Check for a faulty solid-state compressor relay by
measuring the voltage across the output side of the
relay.  If the voltage reads near zero, the relay is
closed.  If the voltage reads very close to line voltage,
the relay is open.  Open and close these relays using
the diagnostic program (4.2) with a voltmeter to
determine if the relay is opening and closing.

Adjust the door switch.

Make certain the food probes are being inserted into
the food BEFORE starting the auto-chill cycle.

Loose connection

Control transformer incorrectly wired.

Содержание quickchiller QC-50

Страница 1: ...LLATION and MAINTENANCE MANUAL W 1 6 4 N 9 2 2 1 Wa t e r S t r e e t P O B o x 4 5 0 M e n o m o n e e F a l l s W i s c o n s i n 5 3 0 5 2 0 4 5 0 U S A PHONE 262 251 3800 800 558 8744 U S A CANADA...

Страница 2: ...Test 16 4 3 Condensing Units 17 4 3 1 Control Cable Connections 17 4 3 2 Condensing Unit Fuses 17 4 4 Fans Heaters Solenoids 17 4 5 Trouble Shooting Guidelines CONTROL 18 REFRIGERATION 19 5 0 CLEANIN...

Страница 3: ...Evaporator Coil The evaporator coil is located in the storage compartment and functions as the distribution point for the cold air associated with the refrigeration system d Cabinet The cabinet is th...

Страница 4: ...AT TOP OF UNIT 1 2 DIA PIPE 25 4 mm 38 51 82 1 2 73 1 2 56 1 2 35 1 2 QUICK CHILL A HOLD FOOD B DEFROST FOOD C PRINT REPORT D CE 0 C H I L L I N G o r H O L D I N G 1 L O A D F O O D I F A P R I N T...

Страница 5: ...867mm 56 1 2 1435mm 35 1 2 902mm 38 1 2 978mm QUICK CHILL A HOLD FOOD B DEFROST FOOD C PRINT REPORT D CE 0 C H I L L I N G o r H O L D I N G 1 L O A D F O O D I F A P R I N T O U T I S R E Q U I R E D...

Страница 6: ...ooth and level floor surface Use the adjustable cabinet legs to level the unit Adjust from front to back and from side to side to evenly distribute the cabinet weight and avoid pulling the cabinet ali...

Страница 7: ...y voltage is 218 Volts or greater skip Section 1 6 10 and proceed per Section 1 6 11 If supply voltage is less than 218 Volts proceed per Section 1 6 10 Failure to correctly connect the control transf...

Страница 8: ...reset button pressed ONCE Relock the control panel and enter the correct password to gain access to the User Setting Menu screen 2 2 3 Select option B and set the correct time and date Following entr...

Страница 9: ...will become audible After a period of 60 seconds open the unit door A buzzer should sound and the display will prompt the operator to close the door 2 3 2 Close the door and allow the unit to operate...

Страница 10: ...he six hour count up is overridden in either Chill Mode Can only be selected in the HOLD Mode See Auto Defrost for operation Upon completion of a manual defrost the Quickchiller will not automatically...

Страница 11: ...s warning message will appear in the display when the door is opened in any cycle hold chill or defrost The precise time the door is opened is recorded in memory and can be obtained on a print out 840...

Страница 12: ...ng or software handshaking XON XOFF Nearly all serial printers can print without handshaking The printer should be connected to the control with a NULL serial cable RECOMMENDED Star Micronics PN DP 83...

Страница 13: ...Offset 0 1C 4 4 CHILLING Probe 1 Set point C 4 4 Probe 2 Set point C 4 4 Probe 3 Set point C 4 4 Chill Set point C 6 6 Chill Offset 0 1C 0 0 ChillLow Offset 0 1C 8 8 ChillMed Offset 0 1C 8 8 ChillHi O...

Страница 14: ...ses 20A Class G 2 FU 33042 3 Terminal Block 3 Pole 1 BK 33111 4 24 Terminal Connector Block Assembly 1 15069 6 Transformer 1 TN 33480 7 Heat Sink Self contained Only 2 HE 23421 8 Relay Self contained...

Страница 15: ...8400 Installation Maintenance Manual Pg 13 ITEM MODEL DATE REV DWN BY SCALE MENOMONEE FALLS WISCONSIN U S A CPU ENCLOSURE 15034 Quickchiller Processing Refrigeration System 10 31 95 LRP 3 8 1...

Страница 16: ...15 BUSS BUSS FUSE FUSE SC 15 SC 15 BUSS BUSS FUSE FUSE 1 10104 10104 3 INPUT INPUT LEFT HAND FANS LEFT HAND FANS 1 2 1 2 L1 L1 3 4 3 4 5 6 5 6 L1 L1 2 3 1 HEATERS HEATERS L1 L1 6 4 HEATERS HEATERS 5 2...

Страница 17: ...2 MO 33386 10 Expansion Valve 1 2 ton 3 Cosp RWEV30 11 Crankcase Pressure Regulator 1 Cosp RWCR01 3 5 Q C 5 0 C A B I N E T M I S C E L L A N E O U S PA RT S ITEM DESCRIPTION QUAN PT NO 1 Roll in Car...

Страница 18: ...l temperature must also be below 30 F Press button 3 followed by button 4 and open the Quickchiller door The fans should be operating 4 2 3 DEFROST HEATER CHECK Press button 5 6 and button 7 once to d...

Страница 19: ...ay be related to a fuse relay or device failure At this point in the diagnosis check the fuses 4 3 2 CONDENSING UNIT FUSES Quickchiller condensing units fans heaters and solenoids are fused with 20mm...

Страница 20: ...he right of light along with other three connecting wires for secure connections 2 Check the AC voltage across the two end wires on the connector with a voltmeter for a reading of 22 to 26 VAC If ther...

Страница 21: ...t Evacuate capture remaining refrigerant repair leak and recharge Control contacts frozen Replace control Dirty condensing unit Clean condensing unit Location too warm Change to cooler location Plugge...

Страница 22: ...4 6 L1 COMPRESSOR NC L1 SOLINOID L1 RH LH RELAY ACCESSORY FUSES INDICATOR LIGHTS I O PORT CPU POWER GND 5V 5 VDC DOOR SWITCH I O CABLE POWER IN 24 VAC ITEM Relay Board MODEL Quickchiller Processing R...

Страница 23: ...8400 Installation Maintenance Manual Pg 21...

Страница 24: ...8400 Installation Maintenance Manual Pg 22...

Страница 25: ...8400 Installation Maintenance Manual Pg 23...

Страница 26: ...8400 Installation Maintenance Manual Pg 24...

Страница 27: ...8400 Installation Maintenance Manual Pg 25...

Страница 28: ...HE CABINET WATER DAMAGE CAN OCCUR TO THE CONTROL SYSTEMS 5 3 EXTERIOR CLEANING Disconnect unit from power source 1 Wipe all exterior surfaces including the control panel door frame latches and hinges...

Страница 29: ...nty remains in effect one 1 year from installation or fifteen 15 months from the shipping date whichever occurs first Exceptions to the one year part warranty period are as listed A Halo Heat cook hol...

Отзывы: