Alto-Shaam quickchiller QC-50, Руководство по установке и обслуживанию

Страница: 2 / 29

Ta b l e o f C o n t e n t s - Q C - 5 0
1.0 GENERAL INFORMATION & INSTALLATION
page
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Scope of the Manual . . . . . . . . . . . . . . . . . . . . 1
1.3 Equipment Description . . . . . . . . . . . . . . . . . . 1
1.4 Equipment Supplied . . . . . . . . . . . . . . . . . . . . 1
1.5 Receipt and Unpacking . . . . . . . . . . . . . . . . . . 4
1.6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6.1 — Site Selection . . . . . . . . . . . . . . . . . . . . 4
1.6.2 — Installation Requirements . . . . . . . . . . 4
1.6.3 — Door Seal . . . . . . . . . . . . . . . . . . . . . . 4
1.6.4 — Drain Hose . . . . . . . . . . . . . . . . . . . . . 4
1.6.5 — Remote Condensing Unit Guidelines . . 4
1.6.6 — Electrical . . . . . . . . . . . . . . . . . . . . . . . 5
1.6.7 — Power . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.0 CONTROL SET-UP & OPERATION
page
2.1 Start-Up Procedures . . . . . . . . . . . . . . . . . . . . 6
2.2 Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Start-Up Test . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Sequence of Control Operation . . . . . . . . . . . . 7
2.5 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5.1 — Hold Mode . . . . . . . . . . . . . . . . . . . . . 9
2.5.2 — Open Door . . . . . . . . . . . . . . . . . . . . . 9
2.6 Operation With Food Product . . . . . . . . . . . . . 9
2.7 Shut-Down Procedure . . . . . . . . . . . . . . . . . . 10
2.8 Hardware Notes. . . . . . . . . . . . . . . . . . . . . . . 10
3.0 CONTROL & COMPONENT PARTS IDENTIFICATION
page
3.1 Control Parts List . . . . . . . . . . . . . . . . . . . . . . 12
3.2 Electrical Parts List . . . . . . . . . . . . . . . . . . . . 12
3.3 Probes and Sensors . . . . . . . . . . . . . . . . . . . . 12
3.4 Parts Not Shown on Views . . . . . . . . . . . . . . . 15
— Refrigeration Parts List
— Cabinet and Miscellaneous Parts
4.0 DIAGNOSTIC & REPAIR PROCEDURE
page
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.2 Control Diagnosis . . . . . . . . . . . . . . . . . . . . . 16
4.2.1 — Solenoid Check. . . . . . . . . . . . . . . . . . 16
4.2.2 — Fan Check . . . . . . . . . . . . . . . . . . . . . 16
4.2.3 — Defrost Heater Check . . . . . . . . . . . . . 16
4.2.4 — Condensing Unit Check . . . . . . . . . . . 16
4.2.5 — Cooling Test . . . . . . . . . . . . . . . . . . . . 16
4.3 Condensing Units . . . . . . . . . . . . . . . . . . . . . 17
4.3.1 — Control Cable Connections . . . . . . . . . 17
4.3.2 — Condensing Unit Fuses . . . . . . . . . . . . 17
4.4 Fans, Heaters, Solenoids . . . . . . . . . . . . . . . . 17
4.5 Trouble Shooting Guidelines
— CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . 18
— REFRIGERATION . . . . . . . . . . . . . . . . . . . 19
5.0 CLEANING & MAINTENANCE
page
5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.2 Interior Cleaning . . . . . . . . . . . . . . . . . . . . . . 26
5.3 Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . 26
5.4 Roll-In Cart . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.5 Compressor & Condenser Maintenance. . . . . . 26
TRANSPORTATION DAMAGE & CLAIMS 27
ALTO-SHAAM LIMITED WARRANTY 27
—
I
—
quickchiller
®
Processing Refrigeration System
I N S TA L L AT I O N & M A I N T E N A N C E M A N U A L
L I S T O F TA B L E S
page
1.4.1 LEADING PARTICULARS 1
2.4.1 CONTROL MODE OVERVIEW 8
2.4.2 EVAPORATOR FAN, DOOR HEATER &
CONDENSING UNIT OPERATION 8
AT-A-GLANCE CONTROL SETTINGS 11
L I S T O F I L L U S T R AT I O N S
page
FIG. 1.0 QUICKCHILLER ASSEMBLY DRAWING 2
FIG. 1.1 QUICKCHILLER ASSEMBLY DRAWING - REMOTE 3
FIG. 1.6.4 PLUMBING 5
FIG. 1.6.6 ELECTRICAL LOCATION 6
FIG. 2.1.3 MICROPROCESSOR CONTROL 7
FIG. 2.8 CPU BOARD DIP SWITCH LOCATION 10
CPU ENCLOSURE 13
FIG 3.2.1 COMPONENT BOX ASSEMBLY 14
FIG. 4.5.1
RELAY BOARD 20
ELECTRICAL SCHEMATIC (
SELF CONTAINED
) 21
ELECTRICAL SCHEMATIC (
REMOTE
) 22
REFRIGERATION SCHEMATIC (
SELF CONTAINED
) 23
REFRIGERATION SCHEMATIC (
REMOTE
) 24
RELAY BOX WIRING DIAGRAM 25
F o r c o m p l e t e o p e r a t i o n a l i n s t r u c t i o n s s e e
Q u i c k c h i l l e r
™
O p e r a t i n g P r o c e d u r e G u i d e — P u b l i c a t i o n N u m b e r 2 6 5