Allied Construction Products, LLC www.alliedcp.com
24
TM102783_BreakerLube CML_15jul
6.0 Installation – [cont’d]
6.14 Pilot Operated Auxiliary Valve System
Refer to Fig. 26 4E. Wire per diagram.
With some carriers, the auxiliary valve is used to
power the breaker. In these situations, additional
components are required to tie in the electrical
requirements of the BreakerLube.
Fig. 6-27 Foot Treadle & Auxiliary Valve
Fig. 6-28 Breaker Operated By Foot Treadle
For carriers using the auxiliary circuit with a foot
treadle, the installation will require the addition of a
pressure switch and 3-way valve.
The pressure switch becomes the power on / off
switch for the BreakerLube. The 3-way valve is
incorporated into the pilot lines and will activate if
triggered by the low-level control.
NOTE: The switch and valve are not included in the
BreakerLube kit. These items are available from
Allied at an extra cost.
6.15 Commissioning System Pre-Start-up
Use the following checklist to verify proper installation
and set-up of the BreakerLube.
The BreakerLube is securely fastened to prevent
movement.
Wiring is completed and verified to operate
BreakerLube only when breaker is operating.
Correct rotation is verified. Operation of the Low
Level Control should be verified before reservoir
is filled
Reservoir filled with clean grease (Test low level
control prior to filling).
The carrier has been operated through a
complete range of motion to check lube lines for
unrestricted movement without rubbing,
excessive sag or kinking.
Lube line connections are made at all connection
points from pump to breaker.
All lube lines have been pre-filled
A solid flow of grease (no air bubbles) was
verified at the open end of lube line at the ‘G’
port. Re-attach line.
The breaker’s bushings and tool have been filled
with grease according to procedure found in the
Breaker’s Operator’s Manual.
If a new tool was installed, pre-greasing was
completed before insertion into front head. Refer
to Fig. 6-29. Follow the instructions found in the
Operator’s Manual for the breaker.
The operator must actively monitor for new
formation of grease around the bushings and
tool. After the first 2 hours of operation, the
operator should stop and check for fresh grease
at the bushings and tool. Refer to Fig. 6-14.
During the first few hours of operation, the
operator should check for leaks. If leakage is
detected, make repairs to eliminate.
When all systems are verified as working
properly, the BreakerLube should be maintained
according to the checklist included in the ‘Daily
Walk-Around Inspection’.