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Rockwell Automation Publication 2198-UM002E-EN-P - February 2018

217

Troubleshoot the Kinetix 5700 Drive System

Chapter 7

FLT S32 – BUS CAPACITOR

MODULE FAILURE

Bus Capacitor Module Failure

The digital input assigned to capacitor 
module OK is asserted LOW.

• Check the digital input wiring
• Check the digital input assignments
• Replace the capacitor module, if necessary

Inverters
DC-bus PS

FLT S33 – BUS UNDERVOLT FL

Bus Undervoltage 
Factory Limit Fault

DC Bus voltage level is below the factory 
set limit.

• Verify voltage level of the incoming AC
• Monitor AC power source for glitches or line droop
• Install UPS on AC input

Inverters
iTRAK PS

FLT S34 – BUS UNDERVOLT UL

Bus Undervoltage 
User Limit Fault

DC Bus voltage level is below the user set 
limit as given by Bus Undervoltage User 
Limit.
For iTRAK power supply, this refers to the 
output (IDC) power busses.

• Verify voltage level of the incoming AC
• Monitor AC power source for glitches or line droop
• Install UPS on AC input
• Increase  Bus  Undervoltage UL attribute value
• Verify iTRAK power supply cable wiring

Inverters
iTRAK PS

FLT S35 – BUS OVERVOLT FL

Bus Overvoltage 
Factory Limit Fault

DC Bus voltage level is above the factory 
set limit.
For iTRAK power supply, this refers to the 
input or output iTRAK power busses.

• Change the deceleration or motion profile of some or all of the 

drives connected to the DC bus

• Unplug the shunt connector and measure the resistance of the 

shunt

• Add an external shunt resistor or an active brake module
• Replace DC-bus power supply if shunt resistor is open
• Verify iTRAK power supply cable wiring

Inverters
DC-bus PS
iTRAK PS

FLT S37 – BUS POWER LOSS 

(2)

Bus Power Loss Fault

The DC-bus voltage level is below the bus 
power loss threshold for more than 50 
ms.

• Verify voltage level of the incoming AC
• Increase the Power Loss Threshold Attribute
• Monitor AC power source for glitches or line droop
• Install UPS on AC input

Inverters

FLT S38 – FUSE BLOWN

nn

Bus Power Fuse Blown Fault

The internal DC-bus power fuse is blown. 
The nn sub-code is defined as follows:
00: Non user-replaceable fuse

• Return drive for repair if fault continues
• Verify output power wiring (iTRAK power supply)

Inverters
iTRAK PS

The internal DC-bus power fuse is blown. 
The nn sub-code is defined as follows:
01: User replaceable fuse (iTRAK power 
supply only)

• Verify output power wiring
• Replace  fuse

FLT S40 – BUS POWER SHARING

FAULT

Bus Power Sharing Fault

A power supply or RPS sharing DC-bus 
power with this module (power supply or 
drive) has requested that this module 
stop consuming power from the DC-bus

• Check the fault condition on the DC-bus power supply
• Install UPS on AC input

Inverters
DC-bus PS

FLT S41 – MTR AQB STATE FL

Feedback Signal Noise FL

The number of illegal state transitions of 
the motor AQB encoder feedback signals 
has exceeded a factory limit.

• Verify the motor feedback wiring is not open/shorted/missing
• Use shielded cables, route feedback away from potential noise 

sources

• Check system grounds, replace motor/encoder

Inverters

FLT S43 – FDBK LOSS FL 

(3)

Feedback Signal Loss FL

The detected voltage levels of the A/B 
channel signals from the feedback device 
are below the Feedback Signal Loss 
factory limit.

The associated fault/alarm sub-code 
indicates which of the supported 
feedback channels is reporting this fault/
alarm.

• Verify the motor feedback wiring is not open/shorted/missing
• Use shielded cables, route feedback away from potential noise 

sources

• Check system grounds, replace motor/encoder.

Inverters

FLT S44 – FDBK LOSS UL 

(3)

Feedback Signal Loss UL

Inverters

FLT S45 – FDBK COMM FL 

(4)

Motor Feedback Data Loss 
Factory Limit Fault

The number of consecutive missed or 
corrupted serial data packets, or invalid 
position feedback values from the 
intelligent feedback device has exceeded 
a factory set limit.

• Check motor feedback cable and connector
• Check motor power cable and feedback wire shields are secured 

correctly

• Check motor frame is grounded correctly
• Consult Possible Solutions for FLT S47

Inverters

FLT S46 – FDBK COMM UL 

(4)

Motor Feedback Data Loss 
User Limit Fault

The number of consecutive missed or 
corrupted serial data packets from the 
intelligent feedback device has exceeded 
a user set limit.

Inverters

Table 95 - FLT S

xx

 Fault Codes (continued)

Exception Code on Display

Exception Text

Problem

Possible Solutions

Module

Содержание Kinetix 5700

Страница 1: ...130 ERS3 2198 S160 ERS3 2198 D006 ERS3 2198 D012 ERS3 2198 D020 ERS3 2198 D032 ERS3 2198 D057 ERS3 2198 S086 ERS4 2198 S130 ERS4 2198 S160 ERS4 2198 D006 ERS4 2198 D012 ERS4 2198 D020 ERS4 2198 D032 E...

Страница 2: ...nformation circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited T...

Страница 3: ...n Configurations 24 Linear Topology 24 Ring Topology 25 Star Topology 26 Functional Safety Configurations 27 Hardwired Configuration 27 Integrated Safety Configurations 28 Safe Stop and Safe Monitor C...

Страница 4: ...nector Pinout 71 Motor Power Brake and Feedback Connector Pinouts 71 Motor Feedback Connector Pinouts 72 Universal Feedback Connector Pinouts 73 Understand Control Signal Specifications 74 Digital Inp...

Страница 5: ...gle Motor Cable Shield Clamp 115 Wiring Power Brake and Feedback Cables 117 Motor Power and Brake Cables 117 Motor Power and Brake Connections 118 Motor Power Brake Cable Series Change 118 Maximum Cab...

Страница 6: ...es 183 Configure Induction motor Closed loop Control Axis Properties 187 Configure Feedback Properties 194 Configure Module Properties 194 Configure Axis Properties 196 Download the Program 199 Apply...

Страница 7: ...uit 255 Safe Torque off Wiring Requirements 257 Safe Torque off Feature Bypass 258 Cascade the Safe Torque off Signal 259 Hardwired Safe Torque off Electrical Specifications 260 Integrated Safe Torque...

Страница 8: ...323 System Sizing Application Example 324 AppendixD Motor Control Feature Support Frequency Control Methods 326 Basic Volts Hertz 327 Basic Volts Hertz for Fan Pump Applications 328 Sensorless Vector...

Страница 9: ...ntion 358 Phase Loss Detection 359 Phase loss Detection Attributes 360 Phase loss Detection Configuration 360 Phase Loss Detection Current Example 361 Velocity Droop 362 Closed Loop Control 362 Freque...

Страница 10: ...10 Rockwell Automation Publication 2198 UM002E EN P February 2018 Table of Contents Notes...

Страница 11: ...ure with link to PCDC 147 Updated dialog boxes for changes due to Studio 5000 Logix Designer version 31 and drive firmware 9 001 Throughout Chapter 6 Added table to specify where to begin configuring...

Страница 12: ...es Updated bullets for use of MDS instructions 353 Added Motion Drive Start MDS Instruction 353 Changed Torque Proving section title to Phase Loss Detection 359 Changed Extended Speed section title to...

Страница 13: ...ential steps or hierarchical information Additional Resources These documents contain additional information concerning related products from Rockwell Automation IMPORTANT Throughoutthispublication wh...

Страница 14: ...analyzer rockwellautomation com Comprehensive motion application sizing tool used for analysis optimization selection and validation of your Kinetix Motion Control system ProductCertifications website...

Страница 15: ...installation requirements for Kinetix 5700 drive systems Topic Page About the Kinetix 5700 Servo Drive System 16 Drive Hardware and Input Power Configurations 18 Motor and Auxiliary Feedback Configur...

Страница 16: ...APMOD DCBUS IO The extension module paired with a capacitor module is used to extend the DC bus voltage to another inverter cluster in the Kinetix 5700 drive system Regenerative Power Supply 8720MC RP...

Страница 17: ...motors include LDC Series iron core 400V class linear motors Induction Motors N A Induction motors with open loop frequency control and closed loop control are supported Cables 2090 CSxM1DE xxAxxx Bu...

Страница 18: ...XL Power Supply Input Allen Bradley MOD NET MOD NET MOD NET MOD NET 2 1 1 1 4 I O I O 6 5 10 2 1 2 1 2 1 1 I O A 6 5 10 1 I O B 6 5 10 1 I O A 6 1 I O B 6 5 10 5 10 UFB UFB A UFB B UFB A UFB B D D D...

Страница 19: ...NC S1A SCA S2A SB S1B SCB S2B 1 9 8 16 1 9 8 16 DC SH MOD NET 2 1 1 4 I O MOD NET 2 1 1 4 I O MOD DC BUS D D MF MODULE STATUS Bulletin 2198 Shunt Module optional component Magnetic Contactor M1 Contr...

Страница 20: ...BRK SB NC S1A SCA S2A SB NC NC NC 1 9 8 16 SB NC S1A SCA S2A SB S1B SCB S2B SB NC S1A SCA S2A SB S1B SCB S2B 1 9 8 16 1 9 8 16 REGENERATIVE POWER SUPPLY REGENERATIVE POWER SUPPLY 8720 8720 MC MC RST P...

Страница 21: ...MF A MF B D D MOD NET MOD NET 2 1 2 1 1 I O A 6 5 10 1 I O B 6 5 10 1 I O A 6 1 I O B 6 5 10 5 10 UFB A UFB B UFB A UFB B D D D D D D MF A MF B MF A MF B D D MOD NET 2 1 1 I O A 6 1 I O B 6 5 10 5 10...

Страница 22: ...T 1 2 3 4 5 6 7 8 9 10 MOD NET 2 1 1 4 I O 2 1 1 6 I O 5 10 iPS RDY MOD NET 1 2 3 4 5 6 7 8 9 10 SH DC 1606 XL Power Supply Input Allen Bradley Bulletin 2198 Shunt Module optional component Magnetic C...

Страница 23: ...tary motors MP Series Bulletin MPAS MPAR MPAI linear actuators LDAT Series linear thrusters LDC Series linear motors Heidenhain EnDat high resolution absolute encoders RDD Series direct drive motors V...

Страница 24: ...downstream of that device lose communication Devices without dual ports must include the 1783 ETAP module or be connected at the end of the line Figure 7 Kinetix 5700 Linear Communication Installation...

Страница 25: ...odule Status Network Activity Network Status Point Bus Status System Power Field Power POINT I O Link 1 Activity Status Link 2 Activity Status MOD NET MOD NET MOD NET MOD NET 2 1 1 1 4 I O I O 6 5 10...

Страница 26: ...1 1 4 I O I O 6 5 10 2 1 2 1 2 1 1 I O A 6 5 10 1 I O B 6 5 10 1 I O A 6 1 I O B 6 5 10 5 10 UFB UFB A UFB B UFB A UFB B D D D D D D MF A MF B MF A MF B D D MBRK MOD NET 2 1 1 I O A 6 1 I O B 6 5 10 5...

Страница 27: ...B A UFB B D D D D D D MF A MF B MF A MF B D D MBRK SB NC S1A SCA S2A SB NC NC NC 1 9 8 16 SB NC S1A SCA S2A SB S1B SCB S2B SB NC S1A SCA S2A SB S1B SCB S2B 1 9 8 16 1 9 8 16 DC SH LNK1LNK2 NET OK Ethe...

Страница 28: ...I O A 6 5 10 1 I O B 6 5 10 1 I O A 6 1 I O B 6 5 10 5 10 UFB UFB A UFB B UFB A UFB B D D D D D D MF A MF B MF A MF B D D MBRK SB NC S1A SCA S2A SB NC NC NC 1 8 SB NC S1A SCA S2A SB S1B SCB S2B SB NC...

Страница 29: ...S1A SCA S2A SB S1B SCB S2B SB NC S1A SCA S2A SB S1B SCB S2B 1 9 8 16 1 9 8 16 DC SH 1585J M8CBJM x Ethernet shielded Cable Compact GuardLogix 5370 Controller Compact GuardLogix 5380 Safety Controller...

Страница 30: ...D MF A MF B Controller based Instruction Example Compact GuardLogix 5380 or GuardLogix 5580 Safety Controller GuardLogix 5580 Safety Controller is shown Kinetix 5700 Servo Drive System with Integrated...

Страница 31: ...rent max Rated Voltage Capacitance 2198 CAPMOD 2240 100 A 458 747V DC nom 2240 F 2198 CAPMOD DCBUS IO extension module 200 A N A Shared bus Connector Kits Cat No Drive Module Cat No Application Descri...

Страница 32: ...er compatible Allen Bradley motors and actuators Use Bulletin 2198T power cables with iTRAK systems Combined motor power cable length for all axes on the same DC bus must not exceed 400 m 1312 ft Driv...

Страница 33: ...onents Topic Page System Design Guidelines 34 Electrical Noise Reduction 40 ATTENTION Plan theinstallation ofyour system so thatyoucan performall cutting drilling tapping and welding with the system r...

Страница 34: ...ection class IP20 EN 60529 Size the system enclosure so as not to exceed the maximum ambient temperature rating Consider heat dissipation specifications for all system components Combined motor power...

Страница 35: ...the wiring diagram IMPORTANT When using an autotransformer make sure that the phase to neutral ground voltage does not exceed the input voltage ratings of the power supply IMPORTANT Use aform factoro...

Страница 36: ...ionsrequiringCSAcertification fuses Bussmann catalognumber170M1760 must beaddedtotheDClinkbetweenthetwodriveclusters whencircuitbreakersareusedforbranchcircuit protection The DC bus fuses are not requ...

Страница 37: ...e the minimum cabinet depth to house the Kinetix 5700 system selected for this example is 300 mm 11 8 in the cabinet needs to be approximately 1500 x 700 x 300 mm 59 0 x 27 6 x 11 8 in HxWxD 1 5 x 0 3...

Страница 38: ...nce to route DC bus wiring into or away from the drive system Additional clearance left and right of the drive module is required when mounted adjacent to noise sensitive equipment or clean wire ways...

Страница 39: ...CAPMOD 2240 module is shown Clearance above for wiring to DC bus studs and lug cover installation Clearance where cover and DC bus cabling attaches IMPORTANT Mount the drive module in an upright posi...

Страница 40: ...nding Modules Bonding is the practice of connecting metal chassis assemblies frames shields and enclosures to reduce the effects of electromagnetic interference EMI Unless specified most paints are no...

Страница 41: ...non conductive material anodized orpainted scrapethematerialaround the mounting hole Star Washer Nut Nut Flat Washer Mounting Bracket or Ground Bus Use a wire brush to remove paint from threads to max...

Страница 42: ...his difference in impedance can affect networks and other devices that span multiple panels Bond the top and bottom of each subpanel to the cabinet by using 25 4 mm 1 0 in by 6 35 mm 0 25 in wire brai...

Страница 43: ...t 150 mm 6 0 in segregation use a grounded steel shield instead For examples refer to the System Design for Control of Electrical Noise Reference Manual publication GMC RM001 2 When the 2198 H2DCK fee...

Страница 44: ...only no wiring connector DC SH shunt RC X CONT EN and CONT EN M1 contactor CED X 24V DC CP X Registration input greater than 30 m 98 4 ft IOD X X Registration input less than 30 m 98 4 ft X Ethernet s...

Страница 45: ...as possible Good HF bonding to the panel is critical For painted panels refer to the examples on page 41 Segregate input and output wiring as far apart as possible Wire Cable Connector Zone Method Ve...

Страница 46: ...O MOD NET 2 1 1 I O A 6 1 I O B 6 5 10 5 10 UFB A UFB B D D MF A MF B D D MOD NET 2 1 1 I O A 6 1 I O B 6 5 10 5 10 UFB A UFB B D D MF A MF B D D D MOD DC BUS C Dirty Wireway Clean Wireway Motor Cabl...

Страница 47: ...FB B D D MF A MF B D D MOD NET 2 1 1 4 I O MOD NET 2 1 1 I O A 6 1 I O B 6 5 10 5 10 UFB A UFB B D D MF A MF B D D MOD NET 2 1 1 I O A 6 1 I O B 6 5 10 5 10 UFB A UFB B D D MF A MF B D D MOD DC BUS C...

Страница 48: ...48 Rockwell Automation Publication 2198 UM002E EN P February 2018 Chapter 2 Plan the Kinetix 5700 Drive System Installation Notes...

Страница 49: ...etermine Mounting Order 50 Drill hole Patterns 56 Mount Your Kinetix 5700 Drive Modules 61 SHOCK HAZARD To avoid the hazard of electrical shock perform all mounting and wiring of the Kinetix 5700 driv...

Страница 50: ...eft Position your single axis inverter modules to the right of the DC bus power supplies and the dual axis inverter modules on the far right Attribute 2198 S086 ERSx 2198 S130 ERSx 2198 S160 ERSx Cont...

Страница 51: ...bus power supplies they must be catalog number 2198 P208 Refer to Appendix C onpage 317 for more system sizing information MOD NET MOD NET MOD NET MOD NET 2 1 1 1 4 I O I O 6 5 10 2 1 2 1 2 1 1 I O A...

Страница 52: ...ANT Capacitor modules always mount on the far right or far left of the system cluster Extensionmodulesalwaysmountnexttoacapacitormodule in systemsup to 200 A Cat No Position Description 2198 CAPMOD 22...

Страница 53: ...wer Supply Extension Module This example includes 1 Bus group 1 Drive cluster 2198 Sxxx ERSx 2198 Dxxx ERSx 2198 Sxxx ERSx 2198 Dxxx ERSx 2198 P208 2198 CAPMOD 2240 2198 Sxxx ERSx 2198 Dxxx ERSx 2198...

Страница 54: ...The DC bus connection system is required and comprised of these two components DC bus links that are inserted between drive modules to extend the DC bus from one drive module to another DC bus end ca...

Страница 55: ...ownstream from the power supply or first module supplied by the 24V external power where the 24V control power is shared Bus bars that connect between drive modules to extend the 24V control power fro...

Страница 56: ...holes are essential for engaging the zero stack tab and cutout from module to module so that the DC bus connectors are spaced properly to accept the DC bus links Also available to assist you in mounti...

Страница 57: ...Mounting Hole 420 16 54 Lower Mounting Hole 465 18 31 Lower Mounting Hole 6 0 0 24 Typical 6 0 0 24 Typical 00 0 0 00 Upper Mounting Holes 45 0 1 77 See Mounting Hole Pattern Calculations 30 0 1 18 Se...

Страница 58: ...three 3 6 mm 0 14 in holes 506 mm 19 9 in below the line you drew in step 1 for attaching the mounting bar to the panel 3 Attach the mounting bar to the panel by using the two M4 fasteners 4 Determin...

Страница 59: ...this example the next module is also 85 mm wide 9 Repeat step 6 through step 8 for each module in your drive system 10 Remove the mounting bar from the panel when you are finished 100 100 85 85 55 100...

Страница 60: ...mm 19 9 in 55 55 Module width holes are 55 85 and 100 mm Reference Lines Always draw your lines in the slot on the side marked with the reference lines Left sidealignmentslotmoved righttoalignwithline...

Страница 61: ...osely attach the mounting hardware to the panel The recommended mounting hardware is M5 10 32 steel bolts Observe bonding techniques as described in Bonding Modules on page 40 4 Attach the DC bus supp...

Страница 62: ...62 Rockwell Automation Publication 2198 UM002E EN P February 2018 Chapter 3 Mount the Kinetix 5700 Drive System Notes...

Страница 63: ...he Kinetix 5700 drive system components including the DC bus power supply single axis inverter and dual axis inverter modules Also included in this chapter are connector pinouts and descriptions for K...

Страница 64: ...onnector 8 Navigation pushbuttons 14 DC bus DC connector 3 Ethernet PORT2 RJ45 connector 9 Link speed status indicators 15 24V control input power CP connector 4 Zero stack mounting tab cutout 10 Link...

Страница 65: ...otor power MP connector B 6 Universal feedback UFB connector B 15 Navigation pushbuttons 24 Motor brake BC connector B 7 Digital inputs IOD connector A 16 Link speed status indicators 25 Cooling fan 8...

Страница 66: ...Inverter Bottom View 2198 S086 ERSx module is shown Item Description Item Description 1 Motor cable clamp 12 LCD display 2 Tie wrap bracket for feedback cable 13 Navigation pushbuttons 3 Motor brake B...

Страница 67: ...dicators 18 24V control output power ICP connector B 5 Ethernet PORT2 RJ45 connector 12 Link Activity status indicators 19 DC bus output IDC connector B 6 Zero stack mounting tab cutout 13 iTRAK power...

Страница 68: ...or enable CED connector pinouts apply to DC bus power supply The 24V input power CP connector pinout applies to DC bus power supply single axis inverter dual axis inverter and iTRAK power supply Table...

Страница 69: ...and four configurable functions to choose from in the Logix Designer application Table 23 DC bus Supply Digital Input Pinouts Table 24 DC bus Supply Configurable Functions Figure 38 Pin Orientation fo...

Страница 70: ...ng fast input 1 IN1 2 I O common for customer supplied 24V supply COM 3 24V current sinking fast input 2 IN2 4 I O common for customer supplied 24V supply COM 5 Chassis ground SHLD 6 24V current sinki...

Страница 71: ...Description Signal 1 Transmit TD 2 Transmit TD 3 Receive RD 4 Reserved 5 Reserved 6 Receive RD 7 Reserved 8 Reserved MP Pin Description Signal Color U Three phase motor power U Brown V V Black W W Bl...

Страница 72: ...tor MF Pin Description Signal 1 Bidirectional data and power for digital encoder interface D 2 D SHIELD Cable shield and grounding plate internal to 2198 KITCON DSL connector kit termination point SHI...

Страница 73: ...ferential input output Index differential input MTR_DATA MTR_IM 3 Cosine differential input B differential input MTR_COS MTR_BM 11 Motor thermostat normally closed 2 MTR_TS 4 Cosine differential input...

Страница 74: ...tion OK 1 In the active state the inverters can be enabled An inactive state indicates that the Bulletin 8720MC RPS unit is not ready to supply DC bus power The inverters cannot be enabled When a bus...

Страница 75: ...ering home input function debounce filter 20 ms nom Propagation delay registration functions 0 delay compensated Registration accuracy 3 s Registration repeatability 700 ns Windowed registration inval...

Страница 76: ...Output Specifications Motor Brake Circuit The brake option is a spring set holding brake that releases when voltage is applied to the brake coil in the motor The customer supplied 24V power supply dri...

Страница 77: ...seDelay times in the Logix Designer application Refer to Axis Properties Parameter List The delay times must be from the appropriate motor family brake specifications table in the Kinetix Rotary Motio...

Страница 78: ...plies 2198 P031 0 8 N A 4 0 2198 P070 2198 P141 1 9 2198 P208 Dual axis Inverters 2198 D006 ERSx 1 4 2 5 5 3 4 0 2198 D012 ERSx 2198 D020 ERSx 2198 D032 ERSx 1 7 2 7 7 3 2198 D057 ERSx 2 3 2 8 3 3 Sin...

Страница 79: ...back connector for those motors and actuators Encoder Feedback Supported on the UFB Feedback Connector The Kinetix 5700 drives also support multiple types of feedback devices by using the 15 pin UFB u...

Страница 80: ..._SIN ENDAT_B 2 MTR_SIN MTR_AM MTR_SIN ENDAT_B 3 MTR_COS MTR_BM MTR_COS ENDAT_A 4 MTR_COS MTR_BM MTR_COS ENDAT_A 5 MTR_DATA MTR_IM MTR_IM MTR_DATA MTR_DATA 6 MTR_ECOM MTR_ECOM MTR_ECOM MTR_ECOM MTR_ECO...

Страница 81: ...R_DATA Signals 56 pF MTR_SIN or MTR_COS MTR_SIN or MTR_COS 1 k to AqB Counter 1 k 1 k 1 k 121 56 pF 220 pF 2 k 220 pF to A D Converter 2 k 2 5V 2 5V Kinetix 5700 Servo Drive to UART from UART from UAR...

Страница 82: ...draw MTR_AM MTR_BM and MTR_IM 30 mA max Input signal frequency MTR_AM MTR_BM and MTR_IM 5 0 MHz max Edge separation MTR_AM and MTR_BM 42 ns min between any two edges Commutation verification Commutat...

Страница 83: ...erface MTR_S1 MTR_S2 or MTR_S3 Signals to UART from UART from UART MTR_IM 56 pF MTR_IM 1 k to AqB Counter 1 k 1 k 1 k 121 56 pF 100 pF 100 pF 5V Shaded area indicates components that are part of the c...

Страница 84: ...to page 83 for the Hall MTR_S1 MTR_S2 and MTR_S3 signal schematic Refer to Encoder Phasing Definitions on page 88 for encoder phasing alignment diagrams Attribute Value Sine Cosine interpolation 2048...

Страница 85: ...Schematic for Serial Communication Attribute Value Protocol EnDat Sine Cosine EnDat Sine Cosine data communication 2 Mbps synchronous Sine Cosine interpolation 2048 counts sine wave period Input freq...

Страница 86: ...1313 EQN 1325 ECN 413 EQN 425 ROQ 425 1 ECI119 can be procured from Heidenhain as either EnDat Sin Cos or EnDat Digital LIC 4000 ECl 119 1 ROQ 437 ECN 1123 EQN 1135 ECN 1325 EQN 1337 ECI 1319 EQI 133...

Страница 87: ...6 AUX_ECOM AUX_ECOM AUX_ECOM AUX_ECOM AUX_ECOM 7 AUX_EPWR9V 1 AUX_EPWR9V 1 AUX_EPWR9V 1 9 AUX_CLK AUX_CLK 10 AUX_DATA AUX_IM AUX_IM AUX_DATA AUX_DATA 14 AUX_EPWR5V 1 AUX_EPWR5V AUX_EPWR5V AUX_EPWR5V 1...

Страница 88: ...ation is assumed when looking at the shaft Figure 53 Sine Cosine Encoder Phasing A A 90 90 90 90 360 B B Z Z B A IMPORTANT TheSine CosineencodersignalphasingisdifferentthantheTTLencoder signal phasing...

Страница 89: ...UN VWN VVN S1 S2 S3 300 0 60 120 180 240 300 60 0 Encoder Type Cat No Designator Motor Actuator Cat No Retention Limits Turns rotary mm in linear Stegmann Hiperface DSL P VPL Bxxxxx P VPF Bxxxxx P VPS...

Страница 90: ...98 xxxx ERS3 inverters in integrated STO mode when any GuardLogix or Compact GuardLogix safety controller issues the safe torque off STO command over the EtherNet IP network and the Kinetix 5700 drive...

Страница 91: ...Requirements 92 Determine the Input Power Configuration 93 Ground Screw Jumper Settings 96 Grounding the Drive System 98 Wiring Requirements 101 Wiring Guidelines 104 Wiring the Power Connectors 104 W...

Страница 92: ...e cables in wireways Refer to the System Design for Control of Electrical Noise Reference Manual publication GMC RM001 for more information ATTENTION Plan the installation of your system so that you c...

Страница 93: ...uration is preferred Figure 56 Grounded Power Configuration WYE Secondary Figure 57 Impedance grounded Power Configuration WYE Secondary L3 L2 L1 L3 L2 L1 Transformer Three phase Input VAC Phase Groun...

Страница 94: ...nterconnect diagrams L3 L1 L2 L3 L2 L1 Transformer Delta Secondary Bonded Cabinet Ground Transformer Ground Grid or Power Distribution Ground Connect to drive module ground stud Three phase AC Line Fi...

Страница 95: ...dance grounded power distribution in your facility you must remove the ground screws in each of your DC bus power supplies and iTRAK power supplies and install the ground screw jumper in each of your...

Страница 96: ...not remove the ground screw from the DC bus power supply or iTRAK power supply Remove the ground screw when using ungrounded corner grounded or impedance groundedpower the Bulletin 8720MC regenerativ...

Страница 97: ...crew Jumper Settings on page 96 ATTENTION When the ground screw jumper is not installed the unit no longer maintains line to neutral voltage protection and the risk of equipment damage exists Ground S...

Страница 98: ...mine if you need to remove or install the ground jumper see Ground Screw Jumper Settings on page 96 ATTENTION Risk of equipment damage exists The module ground configuration must be accurately determi...

Страница 99: ...ding Figure 62 Connect the Ground Terminal Refer to the System Design for Control of Electrical Noise Reference Manual publication GMC RM001 for more information MBRK D D MF Braided Ground Straps 12 m...

Страница 100: ...In this figure the chassis ground is extended to multiple subpanels Figure 63 Subpanels Connected to a Single Ground Point High frequency HF bonding is not illustrated For HF bonding information refe...

Страница 101: ...RC 2 SH DC 1 5 6 16 10 12 0 0 47 0 5 0 6 4 5 5 3 Digital inputs IOD 1 IOD 2 IOD 3 IOD 4 IN1 COM IN2 COM 0 14 1 5 26 16 10 0 0 39 N A 2 1 Shared DC bus power connections are always made from one drive...

Страница 102: ...4 ST0 5 ST0 6 ST0 7 ST0 8 ST0 9 ST0 10 ST0 11 ST0 12 ST0 13 ST0 14 ST0 15 ST0 16 SB NC S1A SCA S2A SB NC NC NC 0 14 1 5 26 16 10 0 0 39 N A 4 Digital inputs IOD 1 IOD 2 IOD 3 IOD 4 IOD 5 IOD 6 IOD 7 I...

Страница 103: ...IOD 10 IN1 COM IN2 COM SHLD IN3 COM IN4 COM SHLD 0 14 1 5 26 16 10 0 0 39 N A 4 1 Building your own cables or using third party cables for Kinetix VP Bulletin VPL VPF VPS and VPC Bxxxxx Q motors is n...

Страница 104: ...rt and tighten any loose wires 6 Insert the connector plug into the drive module connector Wiring the Power Connectors This section provides examples and guidelines to assist you in making connections...

Страница 105: ...0 1 Use sufficient wire size to support the complete control power load including the Kinetix 5700 drive modules and pass through current for the attached motor modules 2 Depending on 24V current dem...

Страница 106: ...N Make sure the input power connections are correct when wiring the IPD connector plug Insert the plug into the module connector and tighten screws to 0 8 N m 7 1 lb in Incorrect wiring polarity or lo...

Страница 107: ...to the Kinetix 5700 drive system wire the contactor enable relay into your control string so that three phase power is removed and the DC bus power supply is protected under various fault conditions...

Страница 108: ...This applies to 2198 xxxx ERS3 single axis and dual axis inverters Figure 68 2198 xxxx ERS3 Safety and Digital Input Connector Plugs IMPORTANT An off center push is required to engage the locking feat...

Страница 109: ...xxx ERS4 Safety and Digital Input Connector Plugs Wire the Safe Torque off Connector For the hardwired safe torque off STO connector pinouts feature descriptions and wiring information refer to Chapte...

Страница 110: ...6 5 10 UFB A UFB B D D D D MF A MF B MOD NET 2 1 5 1 10 5 6 1 2 3 4 5 10 9 8 7 6 2198 Sxxx ERSx Single axis Inverters or 2198 Dxxx ERSx Dual axis Inverters Front View 2198 xxxx ERS3 is shown Digital...

Страница 111: ...s on the front of the drive On 2198 Sxxx ERSx single axis inverters the motor power connector and shield clamp are mounted to a separate bracket that plugs into the bottom of the drive and has mountin...

Страница 112: ...ose wiring can cause damage to equipment Dual axis Inverter Cat No Pin Signal Wire Color Recommended Wire Size mm2 AWG Strip Length mm in Torque Value N m lb in 2198 D006 ERSx 2198 D012 ERSx 2198 D020...

Страница 113: ...lange Screws 2 0 8 N m 7 1 lb in Tie Wrap WARNING Makesurethemotorpowerconnectionsarecorrectwhenwiring the MP connector plug Insert the plug into the module connector and tighten flange screws to 0 8...

Страница 114: ...ations MOD NET 2 1 1 I O A 6 5 10 1 I O B 6 5 10 UFB A UFB B D D D D MF A MF B 1 I O 5 UFB MOD NET 2 1 6 10 MBRK Motor Cable Shield Clamp Motor Feedback Connector Kits 2198 KITCON DSL Feedback Connect...

Страница 115: ...rs that are too small for a tight fit within the drive clamp alone The spacers are held captive by nylon rivets Remove the rivets and spacers when your cable shield is of sufficient diameter for the c...

Страница 116: ...available Follow these steps to apply the single axis inverter motor cable shield clamp 1 Remove the larger lower position clamp 2 Loosen the clamp screw Figure 75 Cable Installation IMPORTANT If the...

Страница 117: ...bles The motors and actuators in Table 62 have separate power brake and feedback cables The motor power brake cable attaches to the cable clamp on the drive and the power brake conductors attach to th...

Страница 118: ...to Table 58 Table 59 and Table 60 beginning on page 112 for the MP and BC connector specifications Motor Power Brake Cable Series Change Motor power and brake conductors on 2090 CPBM7DF series A cable...

Страница 119: ...65 Drive to Motor Feedback Cable Length Dual axis Inverter Power Brake Cable Installation Dual axis inverters are compatible with several Allen Bradley motor families that require 16 14 12 and 10 AWG...

Страница 120: ...B 12 and 10 AWG cables are designed for use with Kinetix 5700 dual axis inverters and do not require any modifications For dual axis inverters 2090 CPBM7DF series A 12 and 10 AWG conductors are too sh...

Страница 121: ...ctly in line with the clamp 3 Hand tighten the clamp knob Make sure the cable clamp tightens around the cable shield and provides a good bond between the cable shield and the drive chassis Only finger...

Страница 122: ...t view Universal Feedback UFB Connectors Clamp Knob Motor Power MP and Motor Brake BC Connectors Bulletin2090 CPBM7DF Power Brake Cables Conductors enter into the motor and brake connectors at approxi...

Страница 123: ...es 4 and 2 AWG We recommend that you measure from the edge of the cable jacket that is covered with heat shrink and trim the power conductors as shown in Table 67 Table 67 Power Conductor Trimmed Leng...

Страница 124: ...Torque value 5 6 N m 50 lb in max In Figure 80 10 AWG series A cables are prepared per Table 67 and Table 68 on page 123 and series B cables do not require preparation Figure 80 Single axis Inverter...

Страница 125: ...ght through encoderto drive for motor feedback or auxiliary feedback Motor Actuator Families Single turn or Multi turn Absolute Encoders Incremental Encoders Motor Actuator Cat No Feedback Cable Cat N...

Страница 126: ...COS White Red 5 DATA Green 6 ECOM 1 1 The ECOM and TS connections are tied together and connect to the cable shield White Gray 7 EPWR_9V 2 2 The converter kit generates 9V and 5V from a 12V supply com...

Страница 127: ...eeded to provide a service loop for the longest wires terminated at the terminal block However most wires need to be trimmed shorter depending on the terminal they are assigned to 12 0 0 5 5 0 0 2 115...

Страница 128: ...ce loop as shown on page 130 and refer to the connector pinout on page 126 3 Tighten each terminal screw Apply 0 22 0 25 N m 1 9 2 2 lb in torque to each screw 4 Gently pull on each wire to make sure...

Страница 129: ...MPAI Bxxxx LDAT Sxxxxxx xDx Linear Actuators 1 SIN 1 1 1 1 2 SIN 2 2 2 2 3 COS 3 3 3 CLK 9 4 COS 4 4 4 CLK 15 5 DATA 5 5 5 DATA 5 6 DATA 10 10 6 DATA 10 9 EPWR_5V 14 9 EPWR_9V 7 10 ECOM 6 1 6 1 10 EC...

Страница 130: ...on 2198 IN006 for converter kit specifications 10 pin Connector Converter Kit Mounting Holes 2198 Dxxx ERSx example is shown Tie Wrapfor Stress Relief and Wire Management 1 Place exposed cable shield...

Страница 131: ...mance run wires and cables in the wireways as established in Chapter 2 Connections to the DC bus must be made with the shared bus connection system MODULE STATUS MOD DC BUS 8 24V 24V 2 3 4 1 7 6 24V 2...

Страница 132: ...Lug spacer 1 Thisexampleshowsthelugcoverorientedforwiresexitingtotheleft extensionmoduleisonthefarleftofdriveconfiguration Rotate lug cover 180 when wires exit to the right extension module is on the...

Страница 133: ...6 Shunt Resistor Compatibility IMPORTANT To improve system performance run wires and cables in the wireways as established in Chapter 2 1 2 2198 Pxxx DC bus Power Supply Top View DC bus Power Supply C...

Страница 134: ...A See Mounting Capacitor Modules on page 52 for example configurations that include these capacitor modules Table 77 Active Shunts Compatible with Kinetix 5700 Drive Systems Rockwell Automation Encomp...

Страница 135: ...shunt module to install wire and configure the module To avoid nuisance thermal overload trips configure Bulletin PKB and PWB active shunt modules to the highest shunt turn on voltage setting The reco...

Страница 136: ...on page 24 for linear ring and star configuration examples 1 Front 2 Rear 00 00 BC 2E 69 F6 1 2 LNK1LNK2 NET OK 1 2 OK FORCE SD RUN Logix5585 LINK NET TM SAFETY ON 0000 ControlLogix 5570 Controller wi...

Страница 137: ...Load Control Axis Properties 167 Configure Feedback only Axis Properties 168 Configure Induction motor Frequency control Axis Properties 170 Configure IPM Motor Closed loop Control Axis Properties 179...

Страница 138: ...to perform the following PRECHARAGE 192 168 1 1 DC BUS 0 3V PRECHARGE 192 168 1 1 DC BUS 0 3V MOD NET 5700 Soft Menu Navigation Buttons Status Indicators seepage 223 PRECHARAGE 192 168 1 1 DC BUS 0 3...

Страница 139: ...ere is a communication link already established at the drive end The LINK QUAL value must always be 100 Persistent values below 100 indicates a poor feedback ground connection LINK QUAL 100 0 Remote s...

Страница 140: ...nostics CONV UTIL 0 7 CONV TEMP 31 7C Shunt utilization SHUNT UTIL 0 0 Fault Log Fault text Fault code as listed in Fault Codes beginning on page 214 FLT S45 FDBK COMM FL Fault details The problem as...

Страница 141: ...tion buttons to view the information and make changes Press to validate your changes If the change is invalid the value doesn t change If the change is valid an asterisk appears next to the changed at...

Страница 142: ...ess Subnet mask 255 255 255 000 Indicates current subnet mask Gateway 192 168 001 001 Indicates current gateway DHCP On Turns DHCP on Off Turns DHCP off Display Backlight Timeout 30 sec NEVER NEVER no...

Страница 143: ...en a controller connection is open Network Static IP 1 IP address 192 168 1 1 Indicates current IP address Subnet mask 255 255 255 000 Indicates current subnet mask Gateway 192 168 001 001 Indicates c...

Страница 144: ...splay Cyclic Data Select 2 BUS VOLT 1 DC bus voltage in volts OUT1 VOLT Output 1 voltage in volts OUT1 AMPS Output 1 current in amps OUT1 PWR Output 1 power in kilowatts OUT1 UTIL Output 1 utilization...

Страница 145: ...ice STOPPED The drive has DC bus ready but the control loops are not enabled PRECHARGE The drive is ready for mains input power STARTING The drive is enabled and checking various conditions before ent...

Страница 146: ...red in nonvolatile memory IP addressing can also be changed through the Module Configuration dialog box in RSLinx software Changes to the IP addressing take effect after power is cycled The drive is f...

Страница 147: ...the appropriate firmware revision and follow prompts to download 4 Extract the AOP zip file and run Setup Drive Cat No Drive Firmware Revision Logix Designer Application Version Kinetix 5700 AOP Neede...

Страница 148: ...gix 5380 controller dialog boxes are shown Follow these steps to configure the controller 1 Apply power to your controller and open your Logix Designer application 2 From the Create menu choose New Pr...

Страница 149: ...ion pull down menu choose your software revision 5 Click Finish The new controller appears in the Controller Organizer under the I O Configuration folder Controller Organizer with Compact GuardLogix 5...

Страница 150: ...ontroller with 1756 EN2TR communication module is used 7 From the Edit menu choose Controller Properties The Controller Properties dialog box appears 8 Click the Date Time tab 9 Check Enable Time Sync...

Страница 151: ...ule The Select Module Type dialog box appears 2 By using the filters check Motion and Allen Bradley and select your 2198 Pxxx DC bus power supply as appropriate for your hardware configuration 3 Click...

Страница 152: ...e the new drive a Type the drive Name b Select an Ethernet Address option In this example the Private Network address is selected c Enter the address of your 2198 Pxxx DC bus power supply In this exam...

Страница 153: ...shunt option Shunt Regulator Enables the internal and external shunt options Shunt Regulator Resistor Type Internal Enables the internal shunt external shunt option is disabled External Enables the e...

Страница 154: ...se Bus Capacitor OK or Shunt Thermal Switch OK to monitor your capacitor module status or the shunt thermal switch respectively depending on your application needs In this example Bus Capacitor OK is...

Страница 155: ...one 2198 P208 DC bus power supply Configure the Inverter Drives This procedure applies to single axis and dual axis inverters with hardwired or integrated safety connections In this example a 2198 D0...

Страница 156: ...eate The New Module dialog box appears 4 Configure the new drive a Type the drive Name b Select an Ethernet Address option In this example the Private Network address is selected c Enter the address o...

Страница 157: ...3 31 or earlier 7 or earlier Configure Module Definition for 2198 xxxx ERS3 Drives on page 157 2198 xxxx ERS4 31 or later 9 or later Configure Module Definition for 2198 xxxx ERS4 Drives on page 158 T...

Страница 158: ...d Safety Categories on page 160 ConfigureModuleDefinitionfor2198 xxxx ERS4Drives 1 Under Module Definition click Change The Module Definition dialog box appears Depending on the Module Definition revi...

Страница 159: ...based safety functions 2198 xxxx ERS4 Motion and Safety Motion Only Safety Only GuardLogix 5580 CompactLogix 5380 1 For 2198 Dxxx ERS4 dual axis inverters you must configure axis 1 and 3 as Networked...

Страница 160: ...nction that is associated with the 2198 xxxx ERS3 inverters Single Feedback Monitoring Primary feedback is used in the safety object for safe monitoring The feedback can be a SIL rated HiperfaceDSLenc...

Страница 161: ...nerative power supply Bus Sharing Group 1 3 Group1 Group2 Group3 Applies to anybus sharing configuration 1 For more information on bus sharing groups refer to Understand Bus sharing Group Configuratio...

Страница 162: ...low yield icon appears in the controller project tree after you download the program 8 Click Advanced The Advanced Connection Reaction Time Limit Configuration dialog box appears Analyze each safety c...

Страница 163: ...8 xxxx ERS4 inverter you just created and choose Properties The Module Properties dialog box appears 2 Select the Associated Axes category In this 2198 D006 ERS4 dual axis inverter example four axes a...

Страница 164: ...1 I O A 6 10 1 I O B 6 5 10 UFB A UFB B D D D D MF A MF B 2 1 5 MOD NET UFB A UFB B D D D D MF A MF B Kinetix 5700 Dual axis Inverter Universal and DSL Hiperface Feedback Connectors See Detail A Motio...

Страница 165: ..._1 in this example appears in the Controller Organizer under Motion Groups Ungrouped Axes and is assigned as Axis 1 8 Click Apply 9 Repeat step 1 through step 8 for each 2198 xxxx ERSx servo drive TIP...

Страница 166: ...g dialog box appears 2 Type the new motion group Name 3 Click Create Your new motion group appears in the Controller Organizer under the Motion Groups folder 4 Right click the new motion group and cho...

Страница 167: ...ings the motor to a controlled stop and engages the holding brake prior to disabling the power structure When Vertical Load Control is enabled and the drive supports Torque Proving and Brake Proving f...

Страница 168: ...dialog box appears 3 From the Axis Configuration pull down menu choose Feedback Only 4 From the Feedback Configuration pull down menu choose Master Feedback 5 From the Module pull down menu choose the...

Страница 169: ...down menu choose a feedback device type See Configure Axis Properties beginning on page 196 for configuration examples 10 Review other categories in the Controller Organizer and make changes as needed...

Страница 170: ...otor Categories 1 In the Controller Organizer right click an axis and choose Properties 2 Select the General category The General dialog box appears 3 From the Axis Configuration pull down menu choose...

Страница 171: ...tor category 8 From the Data Source pull down menu choose Nameplate Datasheet This is the default setting 9 From the Motor Type pull down menu choose Rotary Induction 10 From the motor nameplate or da...

Страница 172: ...the General category and Motor category as shown in General and Motor Categories on page 170 2 Select the Frequency Control category 3 From the Frequency Control Method pull down menu select Basic Vol...

Страница 173: ...ters dialog box appears 7 From the Parameter Group pull down menu choose Frequency Control 8 Set the FluxUp SkipSpeed VelocityDroop and CurrentVectorLimit attributes appropriate for your application S...

Страница 174: ...the General category and Motor category as shown in General and Motor Categories on page 170 2 Select the Frequency Control category 3 From the Frequency Control Method pull down menu choose Sensorles...

Страница 175: ...ityDroop MaximumFrequency MaximumVoltage and CurrentVectorLimit attributes appropriate for your application See the corresponding section in Appendix D beginning on page 325 for information and config...

Страница 176: ...x 5700 Drive System 13 The Analyze Motor to Determine Motor Model dialog box opens 14 Click one of the motor test tabs In this example Calculate Model is chosen See Motor Tests and Autotune Procedure...

Страница 177: ...the General category and Motor category as shown in General and Motor Categories on page 170 2 Select the Frequency Control category 3 From the Frequency Control Method pull down menu select Fan Pump...

Страница 178: ...ars 7 From the Parameter Group pull down menu choose Frequency Control 8 Set the FluxUp SkipSpeed VelocityDroop RunBoost MaximumFrequency MaximumVoltage and CurrentVectorLimit attributes appropriate f...

Страница 179: ...right click an axis and choose Properties 2 Select the General category The General and Associated Module dialog box appears 3 From the General pull down menus change configuration settings as needed...

Страница 180: ...Select the motor catalog number appropriate for your application To verify the motor catalog number refer to the motor name plate 10 Click OK to close the Change Catalog Number dialog box 11 Click Ap...

Страница 181: ...tended Speed permissive in the Extended Speed field See Field Weakening Mode on page 365 for more information 13 Select the Scaling category and edit the default values as appropriate for your applica...

Страница 182: ...exceptions faults Refer to Logix5000 Controller and Drive Module Behavior on page 226 for more information 18 Select the Parameter List category From this dialog box you can set brake engage and relea...

Страница 183: ...nizer right click an axis and choose Properties 2 Select the General category The General and Associated Module dialog box appears 3 From the General pull down menus change configuration settings as n...

Страница 184: ...down menu choose Catalog Number 8 Click Change Catalog The Change Catalog Number dialog box appears 9 Select the motor catalog number appropriate for your application To verify the motor catalog numbe...

Страница 185: ...ve System Chapter 6 12 Select the Scaling category and edit the default values as appropriate for your application 13 Click Apply if you make changes 14 Select the Load category and edit the default v...

Страница 186: ...faults Refer to Logix5000 Controller and Drive Module Behavior on page 226 for more information 17 Select the Parameter List category The Motion Axis Parameters dialog box appears From this dialog box...

Страница 187: ...roperties 1 In the Controller Organizer right click an axis and choose Properties 2 Select the General category The General and Associated Module dialog box appears 3 From the General pull down menus...

Страница 188: ...refer to page 184 to see how to populate the Nameplate Datasheet parameters by selecting the motor catalog number a Select the Polarity category IMPORTANT When you configure HPK Series motor paramete...

Страница 189: ...tary Induction 9 From the motor nameplate or datasheet enter the phase to phase values for your motor See Motor Category on page 340 for a motor performance datasheet example 10 Click Apply 11 Select...

Страница 190: ...values as appropriate for your application 15 Click Apply if you make changes 16 Select the Actions category The Actions to Take Upon Conditions dialog box appears From this dialog box you can program...

Страница 191: ...ears 18 From the Parameter Group pull down menu choose Torque Current Loop 19 Set the FluxUp attributes appropriate for your application See the corresponding section in Appendix D beginning on page 3...

Страница 192: ...System 21 Select the Load category and edit the default values as appropriate for your application 22 Click Apply if you make changes 23 Click OK 24 Select the Motor Model category Motor model attribu...

Страница 193: ...g to the Motor Test you want to run See Motor Tests and Autotune Procedure on page 342 for information about each of the tests 27 Click Start 28 Click Accept Test Results 29 Click Apply 30 Select the...

Страница 194: ...rive depending on how you intend to use the feedback connectors 1 Right click a drive in the Controller Organizer to configure and choose Properties The Module Properties dialog box appears 2 Under Mo...

Страница 195: ...iversal connector kit 15 pinuniversal feedback UFB EnDat Sine Cosine EnDat Digital High resolution single turn and multi turn absolute Applies to Allen Bradley Bulletin RDB and Bulletin VPC Bxxxxx Y m...

Страница 196: ...alog box appears 3 Configure the device function and type In this example Motor Feedback is the device function and Digital AqB is the feedback type Feedback Type Permanent Magnet Motors Induction Mot...

Страница 197: ...edback category The Motor Feedback Device Specification dialog box appears 3 Configure the device function and type In this example Motor Feedback is the device function and Digital AqB with UVW is th...

Страница 198: ...Configure the device function and type In this example Motor Feedback is the device function and Sine Cosine is the feedback type 4 Enter values for the Sine Cosine specification fields The only vali...

Страница 199: ...is example Motor Feedback is the device function and Sine Cosine with UVW is the feedback type 4 Enter values for the Sine Cosine with UVW specification fields The only valid values for Cycle Interpol...

Страница 200: ...green refer to Kinetix 5700 Status Indicators on page 223 4 Apply mains input power and monitor the DC BUS voltage on the LCD display If the DC BUS does not reach the expected voltage level check the...

Страница 201: ...Groups 1 and 2 are in the same Motion group in the Logix Designer application As many as 25 bus sharing groups are possible Figure 95 Bus sharing Group Configuration Bus sharing Group Example In Figu...

Страница 202: ...UFB A UFB B D D MF A MF B D D MOD NET 2 1 1 I O A 6 1 I O B 6 5 10 5 10 UFB A UFB B D D MF A MF B D D MOD NET MOD NET MOD NET 2 1 1 1 4 I O I O 6 5 10 2 1 2 1 1 I O A 6 5 10 1 I O B 6 5 10 UFB UFB A...

Страница 203: ...e Bus sharing Groups In both groups the Bus Configuration for the converter drive is Shared AC DC and the Bus Configuration for the inverter drives is Shared DC Figure 97 Group 1 DC bus Power Supply c...

Страница 204: ...th ControlLogix EtherNet IP modules or CompactLogix 5370 controllers refer to Additional Resources on page 13 For testing and tuning iTRAK movers see the iTRAK System User Manual publication 2198T UM0...

Страница 205: ...the motor did not move the full test distance Run this test after running the Motor Feedback and Motor and Feedback tests Commutation Verifies the commutation offset and commutation polarity of the mo...

Страница 206: ...tes successfully the Test State changes from Executing to Passed 7 Click OK This dialog box appears asking if the axis moved in the forward direction 8 Click Yes if you agree 9 Click Accept Test Resul...

Страница 207: ...load observer feature 1 Verify that the load is connected Re attach the load if it was disconnected for the Hookup Test 2 Click the Autotune category in the Axis Properties dialog box a From the pull...

Страница 208: ...a From the Configuration pull down menu choose Load Observer with Velocity Estimate b Click Apply and click Yes to update all dependent attributes The Load Observer Bandwidth and other gains are set a...

Страница 209: ...command to make sure that no audible squealing noise is present 7 Repeat Test and Tune the Axes for each axis IMPORTANT If an audible squealing noise is heard go to Axis Properties Load Compliancecat...

Страница 210: ...ed 2 0 The actual value of programmed units depend on your application 4 From the Direction pull down menu choose a setting appropriate for your application Forward Uni directional is default 5 Edit o...

Страница 211: ...les Actual bandwidth values Hz depend on your application and can require adjustment once motor and load are connected 7 Click Accept Tuned Values 8 Click OK to close the Logix Designer Autotune dialo...

Страница 212: ...212 Rockwell Automation Publication 2198 UM002E EN P February 2018 Chapter 6 Configure and Start the Kinetix 5700 Drive System Notes...

Страница 213: ...r input power has been removed Before working on the drive module measure the DC bus voltage to verify it has reached a safe level or wait the full time interval as indicated in the warning on the fro...

Страница 214: ...t service is sent from the controller and the fault is no longer active If a fault condition is still active following a Fault Reset service the fault is again posted to the display and written to the...

Страница 215: ...limitsareidentifiedbyUL at the end of the display message For example FLT S08 MTR OVERLOAD UL Table 95 FLT Sxx Fault Codes Exception Code on Display Exception Text Problem Possible Solutions Module FL...

Страница 216: ...that the temperature has exceeded the factory set capacity rating of 110 Reduce the number of drives in the same bus group Reduce duty cycle of commanded motion Verify iTRAK power supply requirements...

Страница 217: ...laceable fuse Return drive for repair if fault continues Verify output power wiring iTRAK power supply Inverters iTRAK PS The internal DC bus power fuse is blown The nn sub code is defined as follows...

Страница 218: ...COMMAND AGRUMENT IS NOT ALLOWED 14 THE SELECTED DATA FIELD MAY NOT BE WRITTEN TO 15 INCORRECT ACCESS CODE 16 SIZE OF SPECIFIED DATA FIELD CANNOT BE CHANGED 17 SPECIFIED WORD ADDRESS LIES OUTSIDE THE D...

Страница 219: ...llowable Voltage Drop 650V DC 100 3 Applies to all compatible feedback devices except DSL encoder feedback 4 Applies to DSL and Hiperface feedback devices 5 Does not apply to induction motors in frequ...

Страница 220: ...Firmware The loaded Safety firmware is not compatible with the drive firmware Cycle control power Update the drive firmware Return drive for repair if fault continues Inverters INIT FLT M20 UNKNOWN M...

Страница 221: ...mmunication with the power board could not be established Cycle control power Update the drive firmware Return drive for repair if fault continues Inverters DC bus PS iTRAK PS NODE FLT 03 HARDWARE 02...

Страница 222: ...Change network topology so that fewer devices share common paths Use high performance network equipment Use shielded cables Separate signal wiring from power wiring Inverters DC bus PS NODE ALARM 03 C...

Страница 223: ...he drive detected a non recoverable fault Flashing Green Red Self test The drive performs self test during powerup Once self test is complete Flashing Green Red condition continues if drive is waiting...

Страница 224: ...ule if fault persists DC bus status Steady off Open 24V DC is not present or DC busmeasures 50VDC N A Steady green Closed 24V DC is presentand DC busmeasures 50VDC N A MOD DC BUS MODULE STATUS Module...

Страница 225: ...al wires Recommended grounding per installation instructions have not been followed Verify grounding Route wire away from noise sources Refer to System Design for Control of Electrical Noise publicati...

Страница 226: ...hes the exception condition but the drive does not execute any exception action Major Fault The drive module latches the exception condition and executes the configured exception action Exception Acti...

Страница 227: ...Table 109 DC bus Power Supply Behavior FLT Sxx Fault Codes Exception Fault Code Exception Text Module Fault Action Ignore Alarm Minor Fault Major Fault FLT S15 CONV OVERCURRENT Converter Overcurrent...

Страница 228: ...PS X 1 Supported when shunt thermal switch isconnected to the power supply digital input and configured in the Logix Designer application Table 109 DC bus Power Supply Behavior FLT Sxx Fault Codes con...

Страница 229: ...Thermal Overload Factory Limit Fault iTRAK PS X Shutdown FLT S25 PRECHARGE FAILURE Precharge Failure Fault iTRAK PS X Shutdown FLT S33 BUS UNDERVOLT FL Bus Undervoltage Factory Limit Fault iTRAK PS X...

Страница 230: ...Most control Ramped Decel Disable 1 Less control Current Decel Disable Less control Disable Coast 2 2 WhenconfiguredforFrequencyControl inductionmotorsonly selectDecel DisableonlywhentheCurrentLimitin...

Страница 231: ...en configured for Running Controller and the controller is in Run mode the stopping sequence is controlled by your application program in the motion controller This provides flexibility based on your...

Страница 232: ...Sx X X X Disable Coast FLT S11 INV OVERTEMP FL Inverter Overtemperature Factory Limit Fault ERS3 X X X Disable Coast Inverter Overtemperature Factory Limit Fault If 589 vertical load control ERS4 Curr...

Страница 233: ...ror Fault If 589 vertical load control ERS4 Current Decel Disable Excessive Position Error Fault If not 589 vertical load control Disable Coast FLT S55 VEL ERROR 4 Excessive Velocity Error Fault ERS3...

Страница 234: ...requency control mode 2 Applies to drives in Integrated STO mode Table 119 System Behavior NODE FLT Fault Codes Exception Fault Code Exception Text Inverter Modules 2198 xxxx Permanent Magnet Motor In...

Страница 235: ...Voltmeter to make sure that no voltage exists on drive connectors Topic Page Before You Begin 235 Remove and Replace Kinetix 5700 Drive Modules 236 Start and Configure the Drive Module 240 ATTENTION T...

Страница 236: ...r Data on page 64 5 Unplug the DC bus links and end caps from on top of the DC bus power supply or other drive module you are removing 6 Unplug the shared bus 24V input wiring connector T connectors a...

Страница 237: ...the cable from the clamp 8 For 2198 Sxxx ERSx single axis inverters unplug the motor feedback and brake connectors remove the tie wrap and remove the motor power bracket Motor Feedback Connectors Moto...

Страница 238: ...trol power output connectors and DC bus output connectors and loosen the shield clamp until you can remove the cable from the clamp 10 Remove the ground screw or lug nut and braided ground strap iTRAK...

Страница 239: ...e with both hands and pull the module straight out and away from the panel clearing the zero stack mounting tabs and cutouts Replace the Drive Module To replace the drive module reverse the steps that...

Страница 240: ...ured as Static IP you must set the IP address gateway and subnet mask in the new module identical to the old module Refer to Configure the Drive on page 146 to access those settings 3 Download the Log...

Страница 241: ...xis inverters The integrated Monitored SS1 and Timed SS1 stopping functions are supported by the 2198 Dxxx ERS4 dual axis and 2198 Sxxx ERS4 single axis inverters For integrated Monitored SS1 and Time...

Страница 242: ...e level or IEC 62061 SIL level Project management and proof testing in accordance with ISO 13849 StopCategoryDefinition Stop Category 0 as defined in IEC 60204 or safe torque off as defined by IEC 618...

Страница 243: ...ly to achieve the desired level of operator safeguarding The 2198 xxxx ERS3 and 2198 xxxx ERS4 STO circuit is designed to turn off all of the output power transistors when the STO function is requeste...

Страница 244: ...uts are OFF then Safety Supervisor state is Not Configured 8 and if STO inputs are ON then Safety Supervisor state is Not Configured torque permitted 51 Table 122 Safety Supervisor States ATTENTION Pe...

Страница 245: ...Hardwired STO mode 1 Right click the Kinetix 5700 servo drive you just created and choose Properties 2 Select the Connection category The Connection category appears 3 Check Inhibit Module 4 Click Ap...

Страница 246: ...You can do this in Module Properties or by unplugging the Ethernet cable 2 From the Home screen on the drive display press the settings button 3 From the SETTINGS menu scroll down by using the arrows...

Страница 247: ...eDriveOutputStatus 2 BOOL Torque allowed Hardwired GuardStopInputStatus 3 BOOL Safety inputs active Hardwired GuardStopRequestStatus 4 BOOL Safety input requesting STO Hardwired GuardFault 981 DINT Gu...

Страница 248: ...etyOutputConnectionIdleStatus 31 BOOL 1 if safety controller is in program mode AxisSafetyFaults 763 DINT SafetyCoreFault 1 BOOL Loss of communications to safety control SafetyTorqueOffFault 3 BOOL St...

Страница 249: ...e of the fault can be read using an explicit message Table 128 Safe Torque off Fault Type MSG Table 129 Safe Torque off Fault Type Values Parameter Value Description Service Code 0x0E Get attribute si...

Страница 250: ...hen disabled or any time power is removed from the safety enable inputs all of the drive output power transistors are released from the ON state This results in a condition where the drive performs a...

Страница 251: ...questsStatus GuardStopInputFault No Fault 1 Second Debounce Time 1 Second Descrepancy Limit Start Inhibit OK Torque Disabled Disable Torque Torque Disabled Event Description 1 At least one input is sw...

Страница 252: ...k state of safety inputs Reset error and run proof test If error persists return the drive to Rockwell Automation SAFE FLT S01 Safety Core Internal SafetyCoreFault Drivesafetydiagnosticdetectedinterna...

Страница 253: ...Inhibited GuardOKStatus OK GuardGateDriveOutputStatus Torque Disabled Stop Requested GuardStopInputStatus GuardStopRequestsStatus GuardStopInputFault No Fault 1 Second No Fault Faulted Not OK Faulted...

Страница 254: ...S2A SB N C N C N C 2198 Dxxx ERSx Dual axis Inverter Safety STO Connector Plug 2198 Sxxx ERSx Single axis Inverter Safety STO Connector Plug STO Pin Description 2198 Dxxx ERSx Description 2198 Sxxx E...

Страница 255: ...to the STO connector This applies to 2198 xxxx ERS3 single axis and dual axis inverters Figure 108 Insert the 2198 xxxx ERS3 Safety Connector Plug IMPORTANT An off center push is required to engage th...

Страница 256: ...plugs pulling out of the drive connector during normal operation MOD NET Locking Leavers in Locked Position Locked Position rotated clockwise Kinetix 5700 Inverter Drive 2198 xxxx ERS4 inverter is sh...

Страница 257: ...alues and methods provided IMPORTANT Stranded wires must terminate with ferrules to prevent short circuits per table D7 of ISO 13849 SB NC S1A SCA S2A SB S1B SCB S2B SB NC S1 SC S2 SB NC NC NC 1 2 3 4...

Страница 258: ...evices To bypass the safety function wire these signals as shown in Figure 111 With the jumper wires installed the safe off feature is not used Figure 111 Safe Torque off Bypass Wiring SB NC S1A SCA S...

Страница 259: ...is inverter application with a separate safety device for each axis Figure 113 Cascaded STO Wiring Dual axis Inverter with Two Safety Devices 1 2 12 3 4 5 6 7 8 9 10 11 13 14 15 16 1 2 12 3 4 5 6 7 8...

Страница 260: ...DC SB NC S1A SCA S2A SB S1B SCB S2B SB NC S1A SCA S2A SB S1B SCB S2B SB NC S1A SCA S2A SB S1B SCB S2B First Drive Middle Drive Last Drive Dual channel Equivalent Safety Device IMPORTANT To maintain t...

Страница 261: ...safety connection can originate from either of these controller configurations Single safety controller that provides both safety and motion control Safety controller that controls only the safety wh...

Страница 262: ...mmunication module configured as part of the GuardLogix 5570 or Compact GuardLogix 5370 controller I O tree The AOP must be configured for Safety only or Motion and Safety connections The safety bypas...

Страница 263: ...gix I O configuration and the connection is configured for Motion and Safety or Safety only The attribute values listed are the Assembly Object attribute values Table 137 Single axis Inverter Integrat...

Страница 264: ...ive to the controller using integrated safety protocol 0x1A8 SINT Inverter Axis 1 SI TorqueDisabled1 0 BOOL 0 Torque Permitted 1 Torque Disabled SI SafetyFault1 6 BOOL 1 STO Fault present SI ResetRequ...

Страница 265: ...ce Manual publication 2198 RM001 IMPORTANT Transition of the SO SafeTorqueOff tag to logic 1 must always be executed prior to transition of the SO Reset tag to logic 1 IMPORTANT All Kinetix 5700 inver...

Страница 266: ...n page 267 for integrated safety drive replacement information Exception Code on Drive Display Fault Message Logix Designer Problem Possible Solutions SAFE FLT S01 Safety Core Internal Fault SafetyFau...

Страница 267: ...cts the GuardLogix controller to automatically configure a safety drive only when the safety task does not have a safety task signature and the replacement drive is in an out of box condition meaning...

Страница 268: ...enance engineer under certain restricted scenarios in accordance with safe machine operating procedures wanting to move an axis like a conveyor to clear a jam before resuming normal operation ATTENTIO...

Страница 269: ...TO function in single safety controller configurations You can use the MDC feature to allow motion while following all the necessary and prescribed steps per your machine s safety operating procedures...

Страница 270: ...ontroller The controller reports Safety state Running and Axis state Stopped Running as shown in Figure 118 Figure 118 Safety State Indications When Controller is in Run Mode safety task executing Whe...

Страница 271: ...s shown in Figure 121 The controller reports Safety state Not Running torque permitted Axis state Stopped Running and Persistent Warning Safe Torque Off Bypassed ATTENTION Unexpected motion and the po...

Страница 272: ...DC executing IMPORTANT The persistent warning message text Safe Torque Off bypassed appears when a motion direct command is executed The warning message persists even after the dialog is closed and re...

Страница 273: ...about to bypass the STO state and permit torque Figure 122 STO Bypass Prompt When MDC is Issued in Multi workstation Environment WarningIconandTextinAxisProperties In addition to the other warnings t...

Страница 274: ...e requirements of machine safety operating procedures ATTENTION Motion is allowed and the STO function is not available when motion direct commands are used in Program mode Motion direct commands issu...

Страница 275: ...1 Output assembly connections 1 N A Integrated safety open request support Type 1 and Type 2 requests N A Axis safety status Bit 0 Safety fault Axis SafetyFaultStatus Bit 1 Safety reset request Axis...

Страница 276: ...ueDisabled1 Byte 0 Bit 6 Safety fault 1 Drv SI SafetyFault1 Byte 0 Bit 7 Reset required 1 Drv SO SafeTorqueOff1 Byte 1 Bit 0 Torque disabled 2 Drv SI TorqueDisabled2 Byte 1 Bit 6 Safety fault 2 Drv SI...

Страница 277: ...tion KNX TD003 5 Terminal block is required to make connections 6 Cable shield clamp must be used to meet CE requirements 7 2198 Dxxx ERSx dual axis inverters include separate digital inputs DSL feedb...

Страница 278: ...sories Specifications Technical Data publication KNX TD004 17 Brake connector pins are labeled plus and minus or F and G respectively Power connector pins are labeled U V W and GND or A B C and D resp...

Страница 279: ...ol Power CP Connectors Three phase Input IPD Connector 2198 DBxx F Three phase AC Line Filter Note 4 Indicates User Supplied Component Chassis Customer Supplied 24V DC Power Supply Refer to table on p...

Страница 280: ...te information DC Bus DC Connectors 2198 P208 DC bus Power Supply Circuit Protection Note 2 2198 DB290 F Three phase AC Line Filter Note 4 2198 P208 DC bus Power Supply 2198 P208 DC bus Power Supply 2...

Страница 281: ...onnector DC Power Bus A to iTRAK Motor Modules Cable Shield Clamp Note 6 Digital Input IOD Connector Digital Input IOD Connector 2198 TCON 24VDCIN36 24V Input Power Wiring Connector DC Power Bus B to...

Страница 282: ...Power Supply 2198T W25K ER Kinetix 5700 iTRAK Power Supply Contactor Enable CED Connector 2198T W25K P T T connectors and Bus Bars Shunt Power RC Connector 2198 TCON 24VDCIN36 24V Input Power Wiring C...

Страница 283: ...60 Hz Refer to Attention statement Note 14 324 528V AC rms Three phase Input Notes 1 2 Three phase Input IPD Connectors 2198 DBxx F Three phase AC Line Filter Note 4 PE Ground Note 9 PE Ground Note 9...

Страница 284: ...Supplied Component Relay output to digital input Bus Capacitor OK or Logix5000 controller to monitor capacitor module status refer to Capacitor Module Status Wiring Example on page 290 for an example...

Страница 285: ...13 8720MC RPS065 8720MC Regenerative Power Supply Three phase Input 10 15 380V AC rms 50 Hz or 460V AC rms 60 Hz Notes 1 2 Bonded Cabinet Ground Bus Three phase AC Line Filter Note 4 Indicates User S...

Страница 286: ...0MC RPS065 Regenerative Power Supply Slave Three phase Input 10 15 380V AC rms 50 Hz or 460V AC rms 60 Hz Notes 1 2 Bonded Cabinet Ground Bus Three phase AC Line Filter Note 4 Indicates User Supplied...

Страница 287: ...PE Ground Note 9 2198 xxxx P T T connector and Bus Bar 2198 xxxx P T T connector and Bus Bar PE Ground Note 9 Bonded Cabinet Ground Bus PE Ground Note 9 Chassis Note 5 Customer Supplied 24V DC Power S...

Страница 288: ...PR2 PR3 TB2 L1 L2 L3 L4 L5 L6 RED BLK YLW Fan 2 CN1 A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 CN2 A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 CN4 1 2 3 24V3 0V3 SENS 24V2 0V2 MC1 TB4 MC2 R1 S1 T1 MC1 MC2 24V2 0V2 NC 24V3 0V3...

Страница 289: ...198 xxxx P T T connector and Bus Bar PE Ground Note 9 Bonded Cabinet Ground Bus PE Ground Note 9 Chassis Note 5 Customer Supplied 24V DC Power Supply Bonded Cabinet Ground Bus 2198 Sxxx ERSx or 2198 D...

Страница 290: ...application Refer to page 153 to see how the DC bus power supply Digital Inputs category is configured Figure 135 DC bus Power Supply with Capacitor Module Refer to the Kinetix 5700 Capacitor Modules...

Страница 291: ...s publication 2198 IN011 for additional installation information IMPORTANT Before wiring the Bulletin 2198 external shunt to the RC connector remove the wires from the internal servo drive shunt Do no...

Страница 292: ...Black Blue Green Yellow Blue White Blue Black White A U B V C W E 1 H 2 F G Shield MBRK MBRK Motor Brake Motor Brake BC Connector Motor Power MP Connector CableShield Clamp Note 6 2198 Sxxx ERSx or 2...

Страница 293: ...back Thermostat Refer to feedback kit illustration lower left for proper grounding technique Refer to table on page 277 for note information 2090 CFBM7DF CEAAxx standard or 2090 CFBM7DF CEAFxx continu...

Страница 294: ...lower left for proper grounding technique Grounding Techniques for Feedback Cable Shield Cable Clamp Exposed shield secured under clamp Clamp Screws 2 Refer to table on page 277for note information N...

Страница 295: ...t illustrations below for proper grounding technique Grounding Techniques for Feedback Cable Shield Cable Clamp Exposed shield secured under clamp Clamp Screws 2 Refer to table on page 277for note inf...

Страница 296: ...r Three phase Motor Power Motor Feedback Thermistor Refer to feedback kit illustration lower left for proper grounding technique Refer to table on page 277 for note information 2090 XXNFMF Sxx standar...

Страница 297: ...e Clamp Exposed shield secured under clamp Clamp Screws 2 Refer to table on page 277 for note information Cable Shield Clamp Note 6 Power Connector Feedback Connector SpeedTec DIN Motor Connectors 209...

Страница 298: ...age 277 for note information Cable Shield Clamp Note 6 Refer to Hiperface to DSL Feedback Converter Kit Installation Instructions publication2198 IN006 for converter kit specifications Power Connector...

Страница 299: ...ication 2198 IN006 for converter kit specifications Refer to Table 144 for flying lead motor feedback cable Note 16 Refer to Table 144 for motor power cable Notes 16 Power Connector Feedback Connector...

Страница 300: ...FBM7DF CDAFxx continuous flex flying lead Feedback Cable Note 16 2090 CPWM7DF xxAAxx standard or 2090 CPWM7DF xxAFxx continuous flex Motor Power Cable Notes 16 20 External Sin Cos or TTL Encoder Motor...

Страница 301: ...MF Connector Thermostat Refer to table on page 277 for note information External Sin Cos or TTL Encoder Hall Effect Module Wire as shown using cable type appropriatefor your application Motor Power MP...

Страница 302: ...5700 drive modules Figure 149 DC bus Power Supply Block Diagram 1 Ground screw in the installed default configuration L1 L2 L3 DC DC SH DC 24V 24V CONT EN CONT EN Three phase Input Power IDP Connecto...

Страница 303: ...grams Appendix A Figure 150 Single axis Inverter Block Diagram 1 Ground jumper in the installed default configuration 24V 24V DC DC BR BR U V W 24V Control Power CP Connector Ground Jumper 1 Control C...

Страница 304: ...Inverter Block Diagram 1 Ground screw in the installed default configuration 24V 24V DC BR BR U V W DC U V W BR BR 24V Control Power CP Connector Ground Jumper 1 Control Chassis Motor Brake BC Connec...

Страница 305: ...n from 24V to Chassis is made inside of the iTRAK power supply 24V 24V DC DC DC L H 24V 24V DC L H 24V 24V H L DC Ground Jumper 1 Control Chassis Chassis Chassis Chassis Chassis 2x DC DC Converters DC...

Страница 306: ...Diagrams Figure 153 Capacitor Module Block Diagram DC DC DC DC DC DC DC MS MS DC Bus Input Link Connector DC Bus Output Lug Connector Module Status Status Indicator DC bus Status Status Indicator Modu...

Страница 307: ...onfiguring your Logix5000 controller communication selecting the drive to upgrade and upgrading the firmware Topic Page Before You Begin 308 Upgrade Firmware 311 Verify the Firmware Upgrade 315 IMPORT...

Страница 308: ...x 5700 drive module you want to upgrade Network path to the targeted Kinetix 5700 drive module you want to upgrade IMPORTANT Control power must be present at CP 1 24V and CP 2 24V prior to upgrading y...

Страница 309: ...r has already been configured For more controller information refer to Additional Resources on page 13 Follow these steps to configure Logix5000 controller communication 1 Open your RSLinx Classic sof...

Страница 310: ...box Inhibit Feedback Only Axis If an axis is configured as Feedback Only you must inhibit the axis prior to performing the firmware upgrade Follow these steps to inhibit an axis 1 Open your Logix Desi...

Страница 311: ...In the Logix Designer application from the Tools menu choose ControlFLASH The Welcome to ControlFLASH dialog box appears 2 Click Next The Catalog Number dialog box appears 3 Select your drive module...

Страница 312: ...the Drive Firmware The Select Device to Update dialog box appears 5 Expand your Ethernet node Logix backplane and EtherNet IP network module 6 Select the servo drive to upgrade 7 Click OK The Firmwar...

Страница 313: ...rmware Appendix B The Summary dialog box appears 10 Confirm the drive catalog number and firmware revision 11 Click Finish This ControlFLASH warning dialog box appears 12 Click Yes only if you are rea...

Страница 314: ...es 15 Verify that the Update Status dialog box appears and indicates success or failure as described below 16 Click OK IMPORTANT Do not cycle power to the drive during this process or the firmware upg...

Страница 315: ...e upgrade was successful 1 Open your RSLinx software 2 From the Communications menu choose RSWho 3 Expand your Ethernet node Logix backplane and EtherNet IP network module 4 Right click the drive modu...

Страница 316: ...316 Rockwell Automation Publication 2198 UM002E EN P February 2018 Appendix B Upgrade the Drive Firmware Notes...

Страница 317: ...us power supplies up to three are possible 8720MC RPS regenerative power supply RPS unit Shared bus Definitions Throughout this manual these terms are used to describe how drive modules are grouped to...

Страница 318: ...D D MOD NET MOD NET 2 1 2 1 1 I O A 6 5 10 1 I O B 6 5 10 1 I O A 6 1 I O B 6 5 10 5 10 UFB A UFB B UFB A UFB B D D D D D D MF A MF B MF A MF B D D MOD NET 2 1 1 I O A 6 1 I O B 6 5 10 5 10 UFB A UFB...

Страница 319: ...must not exceed 52 A The Kinetix 5700 system cannot have more than two drive clusters in a single DC bus group Refer the 8720MC Regenerative Power Supply Installation Manual publication 8720MC RM001 f...

Страница 320: ...us regulator capacity based on the load profiles Determine if 2198 CAPMOD 2240 capacitor modules are required For best results use the Motion Analyzer system sizing and selection tool available at htt...

Страница 321: ...Single Power Supply 2198 P031 8 000 2198 P070 2198 P141 13 000 2198 P208 Multiple Power Supplies 2 x 2198 P208 26 000 3 x 2198 P208 39 000 Drive Module Drive Module Cat No Internal Capacitance F DC b...

Страница 322: ...Sx 4 6 9 6 4 4 0 2198 S130 ERSx 2198 S160 ERSx iTRAK Power Supply 1 2198T W25K ER 1 3 N A 2 2 Capacitor Modules 2198 CAPMOD 2240 0 5 N A N A 2198 CAPMOD DCBUS IO N A 1 These values represent only the...

Страница 323: ...P208 DC bus Power Supply In this example only 1 drive cluster defines the DC bus group Two drive clusters are possible by extending the DC bus Maximum motor power cable length 400 m 1312 ft Total moto...

Страница 324: ...on deceleration motion profile Use this formula to calculate the minimum continuous output power kW for your Kinetix 5700 drive system 2198 Pxxx Largest motor rated kW x axis count x 0 6 axis count x...

Страница 325: ...5700 servo drives Topic Page Frequency Control Methods 326 Current Limiting for Frequency Control 330 Stability Control for Frequency Control 333 Skip Speeds 335 Flux Up 337 Current Regulator Loop Set...

Страница 326: ...e Logix Designer application refer to Configure Induction motor Frequency control Axis Properties on page 170 Open loop frequency control is suitable in applications such as conveyors pumps and fans F...

Страница 327: ...Hertz Definitions Figure 156 Basic Volts Hertz Method Curve Feature Definition Start boost Used to create additional torque for breakaway from zero speed and acceleration of heavy loads at lower speed...

Страница 328: ...fan pump loads use variable frequency drives that are equipped with a specific V Hz curve where voltage is proportional to square of the frequency Figure 158 Basic Volts Hertz Fan Pump Method V 2 x f...

Страница 329: ...value or you can run a motor test to identify the motor resistance value see Motor Tests and Autotune Procedure on page 342 Motor nameplate data and test results are ways to accurately estimate the re...

Страница 330: ...mpact loads The Current Limiting attribute uses a PI regulator to control the OutputCurrent by adjusting the velocity reference Figure 162 Effects of Current Limiting on an Aggressive Acceleration Vel...

Страница 331: ...Attribute Name Conditional Implementation Description 3022 SINT Current Limiting Enable Frequency Control Induction Motor only When enabled limits the rate of change to the velocity reference during h...

Страница 332: ...mit Attribute Value For current limiting the CurrentVectorLimit attribute is used to help determine the OperativeCurrentLimit of the drive Set the CurrentVectorLimit value to artificially lower Operat...

Страница 333: ...Feedback A pk Commanded Frequency Hz Iq Feedback Id Feedback TIP We recommend you leave the angle voltage gains and filter bandwidth at the default values Attribute Offset Type Attribute Name Conditi...

Страница 334: ...able the Stability Control Feature In this example a Message Configuration MSG instruction is configured to enable the StabilityControl attribute for axis 3 of a dual axis inverter The Instance field...

Страница 335: ...e SkipSpeedx attribute Any command set point within this band is adjusted by the skip speed feature to fall at either the upper or lower skip speed band boundary value The skip speed feature contains...

Страница 336: ...is set to 15 hz The skip band is 10 hz wide At point A the axis is enabled and the motor begins to rotate at 5 Hz even though the command is 0 Hz As the command reaches hysteresis point the output fr...

Страница 337: ...llow the commanded acceleration profile due to the lack of developed torque Figure 168 Acceleration Profile during Normal Start No Flux Up With the Automatic setting default DC current is applied to t...

Страница 338: ...tor Voltage Rotor Speed Motor Flux Stator Frequency Flux Up Voltage Time Flux Up Normal Operation IR Voltage SVC Greater of IR Voltage or Voltage Boost V Hz ID Access Attribute Conditional Implementat...

Страница 339: ...nizer right click an axis and choose Properties 2 Select the Parameter List category and scroll to FluxUpControl 3 From the FluxUpControl pull down menu choose the proper delay value appropriate for y...

Страница 340: ...et parameters were taken from a typical motor performance datasheet Max Speed and Peak Current values are typically application dependent Figure 171 Motor Nameplate Datasheet Example Motor Type Defaul...

Страница 341: ...FOR MANC E DAT A H P kW SY NC R PM F L R PM FR AME ENCL OSUR E K V A CODE DESIG N 1 75 1800 1725 56C TENV P A PH H z V OL TS FL AMPS STAR T TY PE DUTY INSL S F AMB C EL EV ATION 3 60 230 3 1 5 INVER...

Страница 342: ...e Induction Motors on page 210 for more information Control Mode Description Calculate Static Dynamic Autotune inertia test Induction motor Frequency control Basic volts hertz Not required Not require...

Страница 343: ...s 5 Click OK Motor Analyzer Category Troubleshooting CalculateModel When a Calculate test is run the drive uses motor nameplate data to estimate the motor s Rated Flux Current Stator Resistance Rs Sta...

Страница 344: ...nter initial estimates for Rated Flux Current Stator Resistance Rs Stator Leakage Reactance X1 and Rotor Leakage Reactance X2 into the Motor Model fields For the Logix Designer application version 29...

Страница 345: ...orithms that you can use to prevent the motor from overheating Generic Motors The default thermal model is a generic I2T Class 10 overload protection algorithm This model is active if the MotorWinding...

Страница 346: ...etermined from the MotorWindingToAmbientResistance and MotorWindingToAmbientCapacitance values to estimate the motor thermal capacity based on the motor output current The MotorOverloadLimit attribute...

Страница 347: ...on and vice versa The SLAT feature can be configured via the SLATConfiguration attribute as Table 160 SLAT Configuration Descriptions Direction of the applied torque and direction of the material move...

Страница 348: ...cityCommand is set to a level that results in the velocity regulator s control effort becoming saturated when the motor s speed is mechanically limited The TorqueReference value equals the TorqueTrim...

Страница 349: ...e TorqueReference value equals the TorqueTrim value resulting in a positive VelocityError value Should the mechanical speed limitation be removed example web break the motor accelerates and VelocityEr...

Страница 350: ...ps to configure the SLAT attributes 1 In the Controller Organizer right click an axis and choose Properties 2 Select the General category The General dialog box appears 3 From the Axis Configuration p...

Страница 351: ...pears 7 From the SLATConfiguration pull down menu choose the SLAT configuration appropriate for your application 8 Click Apply 9 Enter values for SLATSetPoint and SLATTimeDelay attributes appropriate...

Страница 352: ...n the EtherNet IP Network Reference Manual publication MOTION RM003 for more information on cyclic read and cyclic write For MAJ instruction 2198 xxxx ERS3 drives firmware 7 001 or earlier When using...

Страница 353: ...Tag DirectCommandVelocity to alter the Velocity Command when the existing MDS instruction is being executed To stop the axis use MAS instructions keeping the Change Decel to NO and by using an SSV ins...

Страница 354: ...is similar to a Motion Axis Jog MAJ instruction however the MDS instruction does not set the acceleration deceleration rates The acceleration rate is dynamically set by the ramp attributes configured...

Страница 355: ...rol Feature Support Appendix D The speed is increased by updating the speed reference and then re executing the MDS instruction Figure 180 Increase Speed The speed is decreased by updating the speed r...

Страница 356: ...RTANT You must command zero torque in the CommandTorque and TorqueTrim attributes before you can use the Motion Axis Stop MAS instruction to stop aspecificmotionprocessonanaxisortostoptheaxiscompletel...

Страница 357: ...hat defines the maximum deceleration decreasing speed of the velocity command output by the Ramp Generator RampJerk Control Set 379 TheRampJerkControlattribute setsthepercentageof accelerationordecele...

Страница 358: ...not configured to use an integral thermal switch or an integral motor winding temperature is not available If you have a separate monitoring algorithm within your Logix5000 controller you can use the...

Страница 359: ...y current to the motor phases such that all current through the motor is flux current However due to the electrical angle of the motor at the time of the MSO instruction it may not be possible to veri...

Страница 360: ...ProvingConfiguration pull down menu choose Enabled to enable the torque proving feature 4 Enter a value in the TorqueProveCurrent attribute appropriate for your application 5 Click OK The TorqueProve...

Страница 361: ...urrent depends on catalog number of the drive Phase Loss Detection Current Example In this example a 2198 D020 ERS3 dual axis inverter is paired with a VPL B1003T C motor with 6 77 A rms rated current...

Страница 362: ...n is also supported when configured for Frequency Control As the estimated Iq current within the motor increases the velocity reference is reduced in proportion to the VelocityDroop attribute Therefor...

Страница 363: ...ity Droop Configuration Follow these steps to configure the velocity droop attribute 1 In the Controller Organizer right click an axis and choose Properties 2 Select the Parameter List category and sc...

Страница 364: ...ry adjusts or adapts various filter parameters and control loop gains to compensate for unknown and changing load conditions while the drive is running Its primary function is to Automatically adjust...

Страница 365: ...86 Field Weakening Region Extended Speed Feature The Extended Speed feature is implemented in the Logix Designer application to help prevent accidental operation at unsafe speeds With this feature the...

Страница 366: ...d Speed feature in Axis Properties Motor category of the Logix Designer application version 29 00 or later Follow these steps to enable operating at speeds greater than the Bus Overvoltage Speed 1 In...

Страница 367: ...64 category 163 194 audience for this manual 13 auxiliary feedback encoders 87 axis properties 168 170 179 183 187 196 axis unstable 224 B back EMF 365 basic volts hertz 172 327 BC connector pinouts 7...

Страница 368: ...ion 309 master feedback 169 MDS instruction 354 menu screens 139 140 moduleproperties 152 153 154 156 160 161 163 165 194 inhibit module 310 motion group 166 safety 159 motor analyzer category 176 193...

Страница 369: ...3 shield clamp 121 E earth ground 99 EMC motor ground termination 115 EMI electromagnetic interference bonding 40 enable time synchronization 150 enclosure power dissipation 38 requirements 34 sizing...

Страница 370: ...ing your drive 33 bonding examples 41 subpanels 42 cable categories 44 circuit breakers 35 clearance requirements 38 contactor selection 36 fuse selection 35 HF bonding 40 noise zones 43 system mounti...

Страница 371: ...nect diagram 290 motion direct commands STO bypass 269 warning messages 270 drive start instruction 353 group 166 safety 159 Motion Analyzer website 14 motor accel decel problems 225 analyzer category...

Страница 372: ...ulator 153 bus sharing group 153 161 201 group example 201 power structure 152 160 power dissipation 38 power up 200 power brake cable preparation 119 product selection website 14 publications related...

Страница 373: ...mann 81 motor thermal 80 speed limited adjustable torque 347 SPM motor closed loop axis properties 183 SS1 stopping function 30 stability control 333 standard actions 230 startup sequence 145 status i...

Страница 374: ...wiring 125 ungrounded power configuration 95 universal feedback connector kit 125 V valid feedback types 196 digital AqB TTL 196 digital AqB with UVW 197 sine cosine 198 sine cosine with Hall 199 velo...

Страница 375: ......

Страница 376: ...iterature Library Installation Instructions Manuals Brochures and Technical Data http www rockwellautomation com global literature library overview page Product Compatibility and Download Center PCDC...

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