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Regenerative DC Bus Supply Operation

2–13

120VAC Precharge and
Converter Wiring

120VAC Converter Connections

120VAC input and output power connections are made to D
Frame Converters as shown below.

Figure 2.10 — 120VAC D Frame Converter Connections

DANGER

TORQUE TERM. TO 6 N-m (52 lb-in)

USE 75

C COPPER WIRE ONLY

DC-

DC+

120

DANGER

ELECTRICAL SHOCK HAZARD FROM
ENERGY STORAGE CAPACITORS
VERIFY LOW VOLTAGE DISCHARGE
BEFORE SERVICING.
SEE INSTRUCTION MANUAL.

! DANGER

RISK OF SHOCK
REPLACE AFTER
SERVICING

! DANGER

RISK OF SHOCK
REPLACE AFTER
SERVICING

CAT 1336R-VB180CNV-AN-HAP

SER A

119-150

AC INPUT

K V A

VOLTS

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FOR
INSTALLATION INSTRUCTIONS

180.4

–

50/60

380-480

144

196

–

735

ALLEN-BRADLEY

AB MADE IN U.S.A.

LIST

ED 966X

IN D

C O N T E

LIST

ED 966X

IN D

C O N T E

TORQUE TERM. TO 6 N-m (52 lb-in)

USE 75

C COPPER WIRE ONLY

DC–

DC+

120

120 RTN

(120V

AC COMMON)

120V

(120V

AC)

➊

t o p p e d

. 0 0 H z

➊

(2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block.

Consult Allen-Bradley Application Engineering prior to removing either jumper.

D Frame

Converter

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Содержание 1336 REGEN Series

Страница 1: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

Страница 2: ...1336 REGEN Line Regeneration Package Firmware Version 3 xx 380 480V AC 48 180A User Manual Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 3: ...e responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell International Corporation with respect to use of information circuits equipment or software described in this manual Reproductionofthecontentsofthismanual inwholeorinpart without written permission of Rockwell International Corporation is prohibited Throughout this manual we u...

Страница 4: ...e Brake Applications 1 8 Bulletin 1321 10 Line Reactors for Regenerative DC Bus Supply Applications 1 9 Regenerative DC Bus Supply Operation Overview 2 1 General Precautions 2 1 Regenerative DC Bus Supply Layout 2 2 Regenerative DC Bus Supply Sizing 2 3 The 1336 REGEN Package 2 3 Input Power Conditioning 2 3 Input Fusing 2 4 Customer Supplied Fusing 2 4 1336 REGEN Precharge Fusing 2 4 380 480VAC P...

Страница 5: ... 20 Interlocking 1336 REGEN Enable with AC Drive Enable 2 21 Adapter Definitions 2 22 Human Interface Module 2 23 HIM Description 2 23 HIM Removal 2 23 HIM Operation 2 23 Programming Flow Chart 2 24 Regenerative DC Bus Supply Startup 2 25 Overview 2 25 Initial Operation 2 26 Programming 2 28 Overview 2 28 Conventions 2 28 Parameter Descriptions 2 29 Regenerative Brake Operation Overview 3 1 Genera...

Страница 6: ...r Connections 3 18 120VAC Precharge Connections 3 19 120VAC Connection Specifications 3 19 Control and Signal Wiring 3 20 Sync Cable 3 20 Precharge 3 21 Precharge Board 3 21 Converter Control Board 3 22 Control Board Connections 3 23 Cable Routing 3 23 Digital Input Signals 3 24 24VDC and 120VAC Circuits 3 24 External Fault 3 25 External Reset 3 25 Enable 3 25 Digital Output Signals 3 25 Interlock...

Страница 7: ...actor A 6 1321 180A 3 Line Reactor A 7 1321 48 and 78A 10 Line Reactor A 8 1321 180A 10 Line Reactor A 9 1321 Power Line Filter A 10 1336 REGEN B Frame Through the Back Heat Sink Mounting A 11 1336 REGEN C Frame Through the Back Heat Sink Mounting A 12 1336 REGEN D Frame Through the Back Heat Sink Mounting A 13 Specifications Electrical B 1 Environmental B 1 Protection B 2 Heat Dissipation B 3 Alt...

Страница 8: ...hese two operating modes give the 1336 REGEN Line Regeneration Package the flexibility to handle a wide variety of applications 1336 REGEN Line Regeneration Package Components The 1336 REGEN Line Regeneration Package consists of two main pieces 1 A Converter that transforms a three phase AC input source into a DC output source 2 A Precharge Unit that limits inrush current and provides AC line volt...

Страница 9: ...toring power energy flows from the utility to the common DC bus When the net power requirement of the attached common bus drives demand regenerative power energy flows from the common DC bus to the utility 1 Precharge for all common bus drives on the common DC bus is accomplished through the 1336 REGEN Line Regeneration Package As a result three phase AC power is not connected to the individual dr...

Страница 10: ...al input AC line currents with a PWM scheme The resulting power factor is near unity The AC line current harmonic spectrum resulting from the combination of an AC drive and a 1336 REGEN Line Regeneration Package operating in the Regenerative Brake Mode is nearly equal to that of a standard 1336 AC drive that is motoring Important Refer to Chapter 3 for 1336 REGEN Regeneration Brake applications in...

Страница 11: ...ent Rating AA Fourth Position EnclosureType mods Fifth Position Human Interface Module IP 20 NEMAType 1 Letter Voltages Code kW Amps Code Type Code Description VB 380 480VAC 3Ø 50 60Hz 048 38 4 48 2 078 62 3 78 2 180 143 7 180 4 AA NEMA 1 IP 20 AN Open IP 00 HAB Blank No Functionality HAP Programmer Only 1336REGENLineRegenerationPackage IncludesConverter CNV andPrecharge PRE Frame Nominal Brake Ra...

Страница 12: ...TRUCTIONS 48 2 3 50 60 380 480 38 52 735 ALLEN BRADLEY AB MADE IN U S A DANGER RISK OF ELECTRICAL SHOCK MORE THAN ONE DISCONNECT SWITCH MAY BE REQUIRED TO DE ENERGIZE THE EQUIPMENT BEFORE SERVICE DANGER ELECTRICAL SHOCK HAZARD FROM ENERGY STORAGE CAPACITORS VERIFY LOW VOLTAGE DISCHARGE BEFORE SERVICING SEE INSTRUCTION MANUAL topped S 00 Hz 0 J13 J5 J15 J16 J1 J4 PORT 2 PORT 1 TE 1 2 3 4 5 UL LISTE...

Страница 13: ... AFTER SERVICING CAT 1336R VB180CNV AN HAP SER A 119 150 AC INPUT K V A VOLTS A PH HZ AC OUTPUT DC OUTPUT REFER TO USER MANUAL FOR INSTALLATION INSTRUCTIONS 180 4 196 735 144 3 50 60 380 480 ALLEN BRADLEY AB MADE IN U S A UL LISTED 966X IND CONT EQ UL LISTED 966X IND CONT EQ C topped S 00 Hz 0 DANGER RISK OF SHOCK REPLACE AFTER SERVICING 1336R VB 180CNV AN mods Cat No Voltage Rating Enclosure Type...

Страница 14: ...ER SERVICING R1 1 L1 3 L2 5 L3 S1 T1 TORQUE TERMINALS TO 275 LB IN USE 75 C WIRE ONLY CAT 1336R PRE VB048 AN SER A 32 40 AC INPUT K V A VOLTS A PH HZ AC OUTPUT DC OUTPUT REFER TO USER MANUAL FOR INSTALLATION ISNTRUCTIONS 48 2 32 40 380 480 48 2 3 50 60 3 50 60 380 480 ALLEN BRADLEY AB MADE IN U S A UL LISTED 966X IND CONT EQ UL LISTED 966X IND CONT EQ C 13 L3 L2 L1 R1 S1 T1 14 S1 B Frame CAT 1336R...

Страница 15: ...nufactured By MTE Corp Menomonee Falls WI C2 C1 A2 A1 B2 B1 RL 20002 CAT 1321 3R200 B PART 0 11mH 200AMPS lth 300A E66214 180 36 3 PHASE REACTOR 600V MAX 50 60 Hz C RL 20012 L T2 T1 Manufactured By MTE Corp Menomonee Falls WI I Wt Type Rise Part CAT 1321 3RA200 B Hz Class VAC R2 R1 S2 S1 INDUSTRIAL CONTROL EQUIPMENT UL LISTED 966X IND CONT EQ UL LISTED 966X IND CONT EQ C 3 Phase Reactors 9730 List...

Страница 16: ...D CONT EQ C 3 Phase Reactors 9730 Listed 34HL 0 430mH 180AMPS 60 460 353 lbs 1 115ºC H IP OO Open IP 20 NEMA Type 1 Manufactured By MTE Corp Menomonee Falls WI T2 T1 R2 R1 S2 S1 RL 18004 CAT 1321 3LR180 B PART 0 430mH 180AMPS lth 270A 9730 E66214 180 36 3 PHASE REACTOR 600V MAX 50 60 Hz C Manufactured By MTE Corp Menomonee Falls WI T2 T1 R2 R1 S2 S1 RL 18004 CAT 1321 3LR180 B PART 0 430mH 180AMPS ...

Страница 17: ...1 10 Line Regeneration Package Overview End of Chapter Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 18: ... be installed as a general precaution ATTENTION This product and its associated equipment contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference publi...

Страница 19: ...UT K V A VOLTS A PH HZ AC OUTPUT DC OUTPUT REFER TO USER MANUAL FOR INSTALLATION INSTRUCTIONS 78 2 3 50 60 380 480 62 85 735 ALLEN BRADLEY AB MADE IN U S A UL L I S T E D 9 6 6 X I N D C O N T E Q UL L I S T E D 9 6 6 X I N D C O N T E Q C topped S 00 Hz 0 TE 1 2 3 4 5 DANGER RISK OF ELECTRICAL SHOCK MORE THAN ONE DISCONNECT SWITCH MAY BE REQUIRED TO DE ENERGIZE THE EQUIPMENT BEFORE SERVICE DANGER...

Страница 20: ...here VL L The RMS Line to Line AC Input Voltage Input Power Conditioning In general 1336 REGEN equipment is suitable for direct connection to a correct voltage AC line If the AC input power system does not have a neutral or one phase referenced to ground as detailed under Ungrounded Distribution Systems an isolation transformer with the neutral of the secondary grounded is highly recommended If th...

Страница 21: ...of protection for converter and precharge unit components Specifications for the recommended fuse size and type to provide input power protection against short circuits at the Converter or Precharge Unit is listed below ATTENTION To guard against personal injury and or equipment damage caused by improper fusing use only the recommended line fuses specified Gould Shamut A70QS must be used for all 1...

Страница 22: ...arge units are equipped with MOVs Metal Oxide Varistors that provide voltage surge protection plus phase to phase and phase to ground protection designed to meet IEEE 587 The MOV circuit is designed for surge suppression only transient line protection not continuous operation With ungrounded distribution systems the phase to ground MOV connection could become a continuous current path to ground en...

Страница 23: ... Termination The converter s TE terminals are used for all control signal shields internal to the 1336 REGEN Converter and must be connected to the converter s TE terminals by a separate continuous lead PE Power Earth Termination A safety ground is required by code This point must be connected to adjacent building steel or a floor ground rod provided grounding points comply with NEC and local regu...

Страница 24: ...EARTH GROUND PE EARTH GROUND R2 S2 S2 T2 T1 T1 S1 S1 R1 R1 T2 AC POWER IN FROM PRECHARGE UNIT AC POWER OUT TO CONVERTER R2 1321 10 Line Reactor 380 480VAC Power Connections 380 480VAC input and output power connections are made as shown in Figure 2 4 through Figure 2 8 ATTENTION 1336 REGEN equipment will not be properly synchronized unless correct Filter to Precharge to Line Reactor to Converter A...

Страница 25: ...AC POWER IN AC POWER OUT EARTH GROUND TO 1321 10 LINE REACTOR Precharge CAT 1336R PRE VB180 AN SER A 119 150 AC INPUT K V A VOLTS A PH HZ AC OUTPUT DC OUTPUT REFER TO USER MANUAL FOR INSTALLATION INSTRUCTIONS 180 4 119 150 380 480 180 4 3 50 60 3 50 60 380 480 ALLEN BRADLEY AB MADE IN U S A UL LISTED 966X IND CONT EQ UL LISTED 966X IND CONT EQ C R S T PE PE DANGER RISK OF SHOCK REPLACE AFTER SERVI...

Страница 26: ... 1336R VB078CNV AN HAP SER A 51 65 AC INPUT K V A VOLTS A PH HZ AC OUTPUT DC OUTPUT REFER TO USER MANUAL FOR INSTALLATION INSTRUCTIONS 78 2 3 50 60 380 480 62 85 735 ALLEN BRADLEY AB MADE IN U S A UL L I S T E D 9 6 6 X IN D C O N T E Q UL L I S T E D 9 6 6 X IN D C O N T E Q C topped S 00 Hz 0 TE 1 2 3 4 5 DANGER RISK OF ELECTRICAL SHOCK MORE THAN ONE DISCONNECT SWITCH MAY BE REQUIRED TO DE ENERG...

Страница 27: ...50 AC INPUT K V A VOLTS A PH HZ AC OUTPUT DC OUTPUT REFER TO USER MANUAL FOR INSTALLATION INSTRUCTIONS 180 4 196 735 144 3 50 60 380 480 ALLEN BRADLEY AB MADE IN U S A UL LISTED 966X IND CONT EQ UL LISTED 966X IND CONT EQ C S2 TORQUE TERM TO 6 N m 52 lb in T2 USE 75 C COPPER WIRE ONLY R2 DC DC TE PE PE 120 RTN 120 VAC AC POWER IN FROM 1321 10 LINE REACTOR DC POWER OUT TO COMMON BUS DRIVE PE EARTH ...

Страница 28: ...8 Single Conductor 5 65 50 D Frame 127 0 2 1 250MCM 14 Single Conductor 67 4 2 1 00 14 Double Conductor 6 00 52 1321 10 LINE REACTOR CAT NO MAX MIN WIRE SIZE mm2 AWG MAXTORQUE N m lb in 3LR048 B and 3LRA048 B 13 3 0 5 6 20 Single Conductor 1 70 15 3LR078 B and 3LRA078 B 26 7 0 8 3 18 Single Conductor 5 65 50 3LR180 B and 3LRA180 B 127 0 2 1 250MCM 14 Single Conductor 67 4 2 1 00 14 Double Conducto...

Страница 29: ...ircuit breakers or disconnect switches cannot provide this level of protection for converter and precharge unit components Short circuit fusing should be sized and typed in accordance with National Codes and standards NEC CENELEC etc and any additional local codes 1336 REGEN LINE REGENERATION PACKAGE CAT NO PRECHARGE CONTACTOR CONVERTER FAN Inrush Amps S S Amps InrushAmps S S Amps 1336R VB048 1336...

Страница 30: ...ICING DANGER RISK OF SHOCK REPLACE AFTER SERVICING CAT 1336R VB180CNV AN HAP SER A 119 150 AC INPUT K V A VOLTS A PH HZ AC OUTPUT DC OUTPUT REFER TO USER MANUAL FOR INSTALLATION INSTRUCTIONS 180 4 3 50 60 380 480 144 196 735 ALLEN BRADLEY AB MADE IN U S A UL LISTED 966X IND CONT EQ UL LISTED 966X IND CONT EQ C S2 TORQUE TERM TO 6 N m 52 lb in T2 USE 75 C COPPER WIRE ONLY R2 DC DC TE PE PE 120 RTN ...

Страница 31: ...D Frames 2 1 0 30 14 22 0 90 1 13 8 10 1336 REGEN CONVERTER RATING MAX MIN WIRE SIZE mm2 AWG MAXTORQUE N m lb in D Frame 2 1 0 30 14 22 0 90 1 13 8 10 CAT 1336R PRE VB180 AN SER A 119 150 AC INPUT K V A VOLTS A PH HZ AC OUTPUT DC OUTPUT REFER TO USER MANUAL FOR INSTALLATION INSTRUCTIONS 180 4 119 150 380 480 180 4 3 50 60 3 50 60 380 480 ALLEN BRADLEY AB MADE IN U S A UL LISTED 966X IND CONT EQ UL...

Страница 32: ...ignal integrity 1336 REGEN PRECHARGE UNIT 1336 REGEN CONVERTER 1321 10 LINE REACTOR Sync Cable Length 1336 REGEN Precharge to Converter Sync Cable Installation Important The Precharge to Converter Sync Cable shipped with the 1336 REGEN Precharge Unit must be connected between the Precharge Board in the Precharge Unit and the Control Board in the 1336R Converter for 1336 REGEN Line Regen Package op...

Страница 33: ... 3 50 60 380 480 ALLEN BRADLEY AB MADE IN U S A UL LISTED 966X IND CONT EQ UL LISTED 966X IND CONT EQ C DANGER RISK OF SHOCK REPLACE AFTER SERVICING R1 1 L1 3 L2 5 L3 S1 T1 TORQUE TERMINALS TO 275 LB IN USE 75 C WIRE ONLY SYNC CABLE J1 1 Converter Control Board Connector J13 Converter Control Board Shield Connector J14 SYNC CABLE J 2 R R 1 S 1 T 1 S T T B 1 J 1 P 8 P 7 F1 F2 F3 Precharge Board Pre...

Страница 34: ...RESET ENABLE J15 J13 J14 SHIELD 1 to TE EXTERNAL FAULT DIGITAL INPUT J11 120V 24V Set Jumper J11 for 24V DC or 120V AC ENABLE circuit operation Set Jumper J10 for 24V DC or 120V AC EXTERNAL RESET circuit operation J18 120V 24V Set Jumper J18 for 24V DC or 120V AC EXTERNAL FAULT operation SYNC CABLE J1 1 Precharge Unit Precharge Board Connector J1 2 0 1 1 J 3 D S 1 D S 2 D S 4 J 2 D B U G N T C 1 9...

Страница 35: ... at the drive end only Important Signal common DGND puts the common or negative side of the signal at earth ground potential Control schemes must be examined for possible conflicts All customer control and signal wiring shields are terminated at the TE terminal block shown on the previous page Cable Routing If unshielded cable is used control and signal circuits should not run parallel to motor DC...

Страница 36: ...6 5kΩ Load INTHE HIGH STATE MUST GENERATE A VOLTAGE OF AND SOURCE CURRENT MUST BE AT LEAST 24VDC Circuits 20 26VDC 10mA 120VAC Circuits 81 132VAC 20mA EXTERNAL RESET DIGITAL IN COMM DIGITAL COMMON ENABLE DIGITAL IN 24V DC COMM 24V DC SUPPLY 5 EXTERNAL FAULT DIGITAL IN 6 J15 4 3 2 1 24V DC HIGH J11 120V 24V Set Jumper J11 for 24V DC ENABLE Circuit Operation J18 120V 24V Set Jumper J18 for 24V DC EX...

Страница 37: ... the fault and resets the converter Enable For the 1336 REGEN Converter to modulate an enable signal must be present at J15 on the 1336 REGEN Converter Control Board Opening this contact disables the converter When this contact is closed the Enable LED on the Control Board will be lit Digital Output Signals 2 form C N O N C output relays are available at J16 on the 1336 REGEN Control Board to prov...

Страница 38: ... 1336 REGEN Converter is faulted If the Enable signals are not interlocked the AC drive may fault on bus overvoltage when attempting to regenerate 120V AC High Connect to TB3 30 of 1336 L6 L6E or L9E on 1336 PLUS PLUSII IMPACT or FORCE AC Drive 120V AC RTN connects to TB3 21 25 or 29 ENABLE RELAY 5 4 3 2 1 6 J16 FAULT RELAY 24V DC Connect to TB3 30 of 1336 L5 L5E or L8E on 1336 PLUS PLUSII IMPACT ...

Страница 39: ...3 SG2 GPT or Other Remote Device Cable Length in Meters 10 X Cable Length in Meters 10 X HIM or Other Remote Device Length X Meters Max Cable Length 10 Meters Serial communication devices such as the HIM that are connected to the 1336 REGEN Converter are identified by SCANport serial communications as adapters Depending on the communications options ordered a number of different adapters are avail...

Страница 40: ...live parts which may result in personnel injury and or equipment damage When a HIM is supplied with enclosed NEMA Type 1 IP 20 1336 REGEN Converters but has been removed from its mounting cradle for remote operation the blank cover plate must be installed in its place ATTENTION Some voltages present behind the 1336 REGEN Converter front cover are at incoming line potential Toavoidanelectricshockha...

Страница 41: ...olt 3 Regen L Program read write EEProm read write Default Display or or or or Search read only Save Values Recall Values Reset Defaults Drive HIM HIM Drive Reserved for future use HIM will indicate Drive but download will be to or from 1336 REGEN Converter Control Status read write Control Logic Enabled Disabled Reset Drive Fault Queue View Queue Clear Queue Artisan Technology Group Quality Instr...

Страница 42: ...arameters have been provided to allow adjustments to factory settings The following startup procedure is written for users who have a Human Interface Module HIM installed For users without a HIM respective external commands and signals must be substituted to simulate their operation Important Power must be applied to the 1336 REGEN Package when viewing or changing parameters Previous programming o...

Страница 43: ...fault circuit is closed 5 Replace all 1336 REGEN Package covers 6 Apply AC power and control voltages to the Regenerative DC Bus Supply System The 1336 REGEN Converter HIM display should light and display a status of If the system detects a fault a brief statement will be shown on the display Record this information remove all power and correct the source of the fault before proceeding Refer to Ch...

Страница 44: ...value or can vary with AC line voltage a Fixed Bus Voltage Operation To operate with a fixed bus voltage set Bit 0 of P 1 Operational Mode to 0 and adjust the value of P 6 Bus Voltage Reference to the desired value b Variable Bus Voltage Operation To operate with a bus voltage that varies with AC line voltage set Bit 0 of P 1 Operational Mode to 1 The 1336 REGEN Converter will adjust the DC bus vo...

Страница 45: ...ve DC Bus Supply mode of operation are listed in this chapter Some parameters can be modified when the 1336 REGEN converter is enabled Other parameters can be modified only when the 1336 REGEN is not enabled Parameter Names appear in the display in the left column If mentioned in text they will be shown in brackets The Parameter No is a unique number assigned to each of the 1336 REGEN Package para...

Страница 46: ...r Parameter No 3 Display Units Min Max Value 200 200 ParameterType Read Only Drive Units 100 4096 AC Line Current Displays the actual Iq AC line current in percent of rated AC line current Positive values indicate motoring Negative values indicate regeneration Parameter No 4 Display Units Min Max Value 200 200 ParameterType Read Only Drive Units 100 4096 Peak Load Displays the peak motoring or reg...

Страница 47: ... Units Number ParameterType Read Write Factory Default 1 00 Min Max Value 0 50 2 00 Drive Units 1 00 4096 Proportional Gain This parameter sets the proportional gain for the PI DC Bus Voltage Regulator and may be set while the 1336 REGEN Converter is enabled Increasing the gain increases the response speed of the DC Bus Voltage Regulator but may also cause the bus voltage to overshoot Parameter No...

Страница 48: ...IRATE Drive Units 100 4096 Instantaneous Overcurrent Trip Level This parameter sets the software trip point for the Instantaneous SW Overcurrent Fault in percent of P 2 Rated AC Line Current IRATE Amps the rated nameplate current of the 1336 REGEN Converter Rated AC Line Current Important The 1336 REGEN Converter cannot be enabled for the IOC SWTrip to be changed Parameter No 15 Display Units Hz P...

Страница 49: ...E Drive Units 100 4096 AC Line Overvoltage Trip Level 1 Not Enabled This parameter sets a software over voltage trip point that is active when the 1336 REGEN Converter is not enabled The 1336 REGEN Converter is factory set to prevent it from being enabled when the input AC line voltage is 15 above the ACBASE volts For 380VAC input Line Regeneration Packages ACBASE volts 380V For 460VAC input Line ...

Страница 50: ...oftware under voltage trip point that is active when the 1336 REGEN Converter is enabled The 1336 REGEN Converter is factory set to trip if the input AC line voltage is less than 60 of the ACBASE volts For 380VAC input Line Regeneration Packages ACBASE volts 380V For 460VAC input Line Regeneration Packages ACBASE volts 460V Important The 1336 REGEN Converter cannot be enabled for the LUVTrip 2 to ...

Страница 51: ...s ParameterType Read Only Factory Default N A Min Max Value N A Drive Units N A Logic Status This parameter displays the current logic status of the 1336 REGEN Converter nable Mask E ort P 11 23 1 XXXX X Bit 2 Bit 1 Bit 0 0 Autoenable Not Allowed 1 Autoenable Allowed 0 SCANport 1 Enable Not Allowed 1 SCANport 1 Enable Allowed 0 SCANport 2 Enable Not Allowed 1 SCANport 2 Enable Allowed top Owner S ...

Страница 52: ...lt Display Parameter This parameter sets which of the previous parameters will be displayed after 1336 REGEN Converter power up The HIM Display Param parameter may be set while the 1336 REGEN Converter is enabled Select1 ault F 00 27 1 XX11 X Bit 2 Bit 1 Bit 0 0 SCANport 1 Timeout Disabled 1 SCANport 1 Timeout Enabled 0 SCANport 2 Timeout Disabled 1 SCANport 2 Timeout Enabled 0 Phase Mismatch Faul...

Страница 53: ...2 36 Regenerative DC Bus Supply Operation End of Chapter Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 54: ...assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION The 1336 REGEN Line Regeneration ...

Страница 55: ...SE 75 C WIRE ONLY 1336 REGEN Converter CAT 1336R VB078CNV AN HAP SER A 51 65 AC INPUT K V A VOLTS A PH HZ AC OUTPUT DC OUTPUT REFER TO USER MANUAL FOR INSTALLATION INSTRUCTIONS 78 2 3 50 60 380 480 62 85 735 ALLEN BRADLEY AB MADE IN U S A UL L I S T E D 9 6 6 X I N D C O N T E Q UL L I S T E D 9 6 6 X I N D C O N T E Q C topped S 00 Hz 0 TE 1 2 3 4 5 DANGER RISK OF ELECTRICAL SHOCK MORE THAN ONE D...

Страница 56: ...simultaneously To avoid the problem the Regenerative Brake should be powered up before the AC Drive is connected to the AC line The 1336 REGEN Precharge circuit will charge the capacitor bank in both the 1336 REGEN Converter and in the connected AC drive The AC line can then safely be connected to the AC drive On C Frame or larger AC drives the 1336 REGEN Package and the AC drive may be powered up...

Страница 57: ...ve Brake application the following informa tion must be known Nameplate Motor HP Motor Inertia Load Inertia Gear Reduction Ratio Maximum Motor Speed Minimum Motor Speed Minimum DecelerationTime 3 Determine the rated motor torque TQM TQM 5250 HPR N Where HPR The Rated Motor HP N The Base Motor Speed in RPM 4 Determine the total inertia wk2t wk2 t wk2 M wk2 L GR 2 Where wk2 M The Motor Inertia in LB...

Страница 58: ...Peak Braking HP VL L The Line to Line Utility Voltage If your application requires continuous regeneration I1 must be less than the rated current of the 1336 REGEN Package Pick a 1336 REGEN Package that has an AC line current rating greater than or equal to I1 at the appropriate AC line voltage If your application does not require continuous regeneration continue on to Step 9 See page 3 8 for info...

Страница 59: ... approximately 77 seconds Shown below are the allowable operating times over a range of rated currents Figure 3 2 1336 REGEN Overload Rating 10 Calculate the overload current for your application IPK To calculate the overload current for your application IPK divide the peak AC current calculated in Step 8 I1 by the rated current of the 1336 REGEN Package you plan to use IPK I1 IRATED Where IRATED ...

Страница 60: ...sitive torque for T t seconds The total cycle time is represented by T and the duty cycle DC is DC t T The table below summarizes the maximum regeneration time and duty cycle that the 1336 REGEN Package can handle with various peak currents for a given overhauling load As long as IPK is less than 150 and the conditions in the table are satisfied the 1336 REGEN Package will not trip on overload Oth...

Страница 61: ...ith it Each Regenerative Brake should also be separately fused with both AC line fuses and DC bus fuses to protect the other Regenerative Brakes and the connected AC drive in case of failure Input Power Conditioning In general 1336 REGEN Line Regeneration Package equipment is suitable for direct connection to a correct voltage AC line If the AC input power system does not have a neutral or one pha...

Страница 62: ...rotection for converter and precharge unit components Specifications for the recommended fuse size and type to provide input power protection against short circuits at the Converter or Precharge Unit is listed below ATTENTION To guard against personal injury and or equipment damage caused by improper fusing use only the recommended line fuses specified Gould Shamut A70QS must be used for all 1336 ...

Страница 63: ...All precharge units are equipped with MOVs Metal Oxide Varistors that provide voltage surge protection plus phase to phase and phase to ground protection designed to meet IEEE 587 The MOV circuit is designed for surge suppression only transient line protection not continuous operation With ungrounded distribution systems the phase to ground MOV connection could become a continuous current path to ...

Страница 64: ... TORQUE TERM TO 6 N m 52 lb in T2 USE 75 C COPPER WIRE ONLY R2 DC DC TE PE PE 120 RTN 120 VAC 1 1 PE PE AC DRIVE PE 1336 REGEN Precharge R1 S1 T1 A1 B1 C1 A2 B2 C2 R2 S2 T2 DC DC DC DC 1 PE TE R S T TB1 1 TB1 3 120VAC 120 RTN D Frame 2 2 Important If you are using a Regenerative Brake with a B Frame AC drive refer to the Power up Sequence on page 3 3 Sensitive Circuits It is essential to define pa...

Страница 65: ...ntained Failure to maintain correct phase related connections will result in equipment malfunction and or failure PRECHARGE UNIT LINE REACTOR CONVERTER Input Term Output Term Input Term Output Term Input Term R R1 A1 A2 R2 S S1 B1 B2 S2 T T1 C1 C2 T2 AC POWER IN FROM PRECHARGE UNIT AC POWER IN FROM PRECHARGE UNIT AC POWER IN FROM PRECHARGE UNIT A2 C1 B1 A1 AC POWER OUT TO CONVERTER B2 AC POWER OUT...

Страница 66: ...POWER IN AC POWER OUT EARTH GROUND TO 1321 10 LINE REACTOR Precharge CAT 1336R PRE VB180 AN SER A 119 150 AC INPUT K V A VOLTS A PH HZ AC OUTPUT DC OUTPUT REFER TO USER MANUAL FOR INSTALLATION INSTRUCTIONS 180 4 119 150 380 480 180 4 3 50 60 3 50 60 380 480 ALLEN BRADLEY AB MADE IN U S A UL LISTED 966X IND CONT EQ UL LISTED 966X IND CONT EQ C R S T PE PE DANGER RISK OF SHOCK REPLACE AFTER SERVICIN...

Страница 67: ...336R VB078CNV AN HAP SER A 51 65 AC INPUT K V A VOLTS A PH HZ AC OUTPUT DC OUTPUT REFER TO USER MANUAL FOR INSTALLATION INSTRUCTIONS 78 2 3 50 60 380 480 62 85 735 ALLEN BRADLEY AB MADE IN U S A UL L I S T E D 9 6 6 X IN D C O N T E Q UL L I S T E D 9 6 6 X IN D C O N T E Q C topped S 00 Hz 0 TE 1 2 3 4 5 DANGER RISK OF ELECTRICAL SHOCK MORE THAN ONE DISCONNECT SWITCH MAY BE REQUIRED TO DE ENERGIZ...

Страница 68: ...150 AC INPUT K V A VOLTS A PH HZ AC OUTPUT DC OUTPUT REFER TO USER MANUAL FOR INSTALLATION INSTRUCTIONS 180 4 196 735 144 3 50 60 380 480 ALLEN BRADLEY AB MADE IN U S A UL LISTED 966X IND CONT EQ UL LISTED 966X IND CONT EQ C S2 TORQUE TERM TO 6 N m 52 lb in T2 USE 75 C COPPER WIRE ONLY R2 DC DC TE PE PE 120 RTN 120 VAC AC POWER IN FROM 1321 3 LINE REACTOR DC POWER OUT TO AC DRIVE PE EARTH GROUND 2...

Страница 69: ...EACTOR CAT NO MAX MIN WIRE SIZE mm2 AWG MAXTORQUE N m lb in 3R55 B and 3RA55 B 13 3 0 5 6 20 Single Conductor 1 70 15 3R100 B and 3RA100 B 26 7 0 8 3 18 Single Conductor 5 65 50 3R200 B and 3RA200 B 127 0 2 1 250MCM 14 Single Conductor 67 4 2 1 00 14 Double Conductor 6 00 52 1336 REGEN CONVERTER RATING MAX MIN WIRE SIZE mm2 AWG MAXTORQUE N m lb in B Frame 13 3 0 5 6 20 Single Conductor 1 70 15 C F...

Страница 70: ...t fusing Branch circuit breakers or disconnect switches cannot provide this level of protection for converter and precharge unit components Short circuit fusing should be sized and typed in accordance with National Codes and standards NEC CENELEC etc and any additional local codes 1336 REGEN LINE REGENERATION PACKAGE CAT NO PRECHARGE CONTACTOR CONVERTER FAN Inrush Amps S S Amps InrushAmps S S Amps...

Страница 71: ...SK OF SHOCK REPLACE AFTER SERVICING CAT 1336R VB180CNV AN HAP SER A 119 150 AC INPUT K V A VOLTS A PH HZ AC OUTPUT DC OUTPUT REFER TO USER MANUAL FOR INSTALLATION INSTRUCTIONS 180 4 3 50 60 380 480 144 196 735 ALLEN BRADLEY AB MADE IN U S A UL LISTED 966X IND CONT EQ UL LISTED 966X IND CONT EQ C S2 TORQUE TERM TO 6 N m 52 lb in T2 USE 75 C COPPER WIRE ONLY R2 DC DC TE PE PE 120 RTN 120 VAC 120 RTN...

Страница 72: ...ames 2 1 0 30 14 22 0 90 1 13 8 10 1336 REGEN CONVERTER RATING MAX MIN WIRE SIZE mm2 AWG MAXTORQUE N m lb in D Frame 2 1 0 30 14 22 0 90 1 13 8 10 CAT 1336R PRE VB180 AN SER A 119 150 AC INPUT K V A VOLTS A PH HZ AC OUTPUT DC OUTPUT REFER TO USER MANUAL FOR INSTALLATION INSTRUCTIONS 180 4 119 150 380 480 180 4 3 50 60 3 50 60 380 480 ALLEN BRADLEY AB MADE IN U S A UL LISTED 966X IND CONT EQ UL LIS...

Страница 73: ...aintain signal integrity 1336 REGEN PRECHARGE UNIT 1336 REGEN CONVERTER 1321 3 LINE REACTOR 1336 REGEN Precharge to Converter Sync Cable Installation Control Board Connector J13 Control Board Connector J14 Precharge Board Connector J1 R2 T1 S1 R1 S2 T2 Sync Cable Length 2 Meter or 4 Meter Important The Precharge to Converter Sync Cable shipped with the 1336 REGEN Precharge Unit must be connected b...

Страница 74: ...0 60 380 480 ALLEN BRADLEY AB MADE IN U S A UL LISTED 966X IND CONT EQ UL LISTED 966X IND CONT EQ C DANGER RISK OF SHOCK REPLACE AFTER SERVICING R1 1 L1 3 L2 5 L3 S1 T1 TORQUE TERMINALS TO 275 LB IN USE 75 C WIRE ONLY SYNC CABLE J1 1 Converter Control Board Connector J13 Converter Control Board Shield Connector J14 SYNC CABLE J 2 R R 1 S 1 T 1 S T T B 1 J 1 P 8 P 7 F1 F2 F3 Precharge Precharge Boa...

Страница 75: ...T ENABLE J15 J13 J14 SHIELD 1 to TE EXTERNAL FAULT DIGITAL INPUT J11 120V 24V Set Jumper J11 for 24V DC or 120V AC ENABLE circuit operation Set Jumper J10 for 24V DC or 120V AC EXTERNAL RESET circuit operation J18 120V 24V Set Jumper J18 for 24V DC or 120V AC EXTERNAL FAULT operation SYNC CABLE J1 1 Precharge Unit Precharge Board Connector J1 2 0 1 1 J 3 D S 1 D S 2 D S 4 J 2 D B U G N T C 1 9 1 1...

Страница 76: ...the drive end only Important Signal common DGND puts the common or negative side of the signal at earth ground potential Control schemes must be examined for possible conflicts All customer control and signal wiring shields are terminated at the TE terminal block shown on the previous page Cable Routing If unshielded cable is used control and signal circuits should not run parallel to motor DC bus...

Страница 77: ...6 5kΩ Load INTHE HIGH STATE MUST GENERATE A VOLTAGE OF AND SOURCE CURRENT MUST BE AT LEAST 24VDC Circuits 20 26VDC 10mA 120VAC Circuits 81 132VAC 20mA EXTERNAL RESET DIGITAL IN COMM DIGITAL COMMON ENABLE DIGITAL IN 24V DC COMM 24V DC SUPPLY 5 EXTERNAL FAULT DIGITAL IN 6 J15 4 3 2 1 24V DC HIGH J11 120V 24V Set Jumper J11 for 24V DC ENABLE Circuit Operation J18 120V 24V Set Jumper J18 for 24V DC EX...

Страница 78: ...converter Enable For the 1336 REGEN Converter to modulate an enable signal must be present at J15 on the 1336 REGEN Converter Control Board Opening this contact disables the converter When this contact is closed the Enable LED on the Control Board will be lit Digital Output Signals 2 form C N O N C output relays are available at J16 on the 1336 REGEN Control Board to provide external warning or fa...

Страница 79: ...6 REGEN Converter is faulted If the Enable signals are not interlocked the AC drive may fault on bus overvoltage when attempting to regenerate 120V AC High Connect to TB3 30 of 1336 L6 L6E or L9E on 1336 PLUS PLUSII IMPACT or FORCE AC Drive 120V AC RTN connects to TB3 21 25 or 29 ENABLE RELAY 5 4 3 2 1 6 J16 FAULT RELAY 24V DC Connect to TB3 30 of 1336 L5 L5E or L8E on 1336 PLUS PLUSII IMPACT or F...

Страница 80: ...GPT or Other Remote Device Cable Length in Meters 10 X Cable Length in Meters 10 X HIM or Other Remote Device Length X Meters Max Cable Length 10 Meters Serial communication devices such as the HIM that are connected to the 1336 REGEN Converter are identified by SCANport serial communications as adapters Depending on the communica tions options ordered a number of differ ent adapters are available...

Страница 81: ... parts which may result in personnel injury and or equipment damage When a HIM is supplied with enclosed NEMA Type 1 IP 20 1336 REGEN Converters but has been removed from its mounting cradle for remote operation the blank cover plate must be installed in its place ATTENTION Some voltages present behind the 1336 REGEN Converter front cover are at incoming line potential Toavoidanelectricshockhazard...

Страница 82: ...3 Regen L Program read write EEProm read write Default Display or or or or Search read only Save Values Recall Values Reset Defaults Drive HIM HIM Drive Reserved for future use HIM will indicate Drive but download will be to or from 1336 REGEN Converter Control Status read write Control Logic Enabled Disabled Reset Drive Fault Queue View Queue Clear Queue Artisan Technology Group Quality Instrumen...

Страница 83: ... installed For users without a HIM respective external commands and signals must be substituted to simulate their operation Important Power must be applied to the 1336 REGEN Line Regeneration Package when viewing or changing parameters Previous programming of the 1336 REGEN Converter will effect operation when power is applied ATTENTION Power must be applied to the 1336 REGEN Line Regeneration Pac...

Страница 84: ...lace all 1336 REGEN Package covers and guards 6 Apply AC power and control voltages to the Regenerative Brake System The 1336 REGEN Converter HIM display should light and display a status of If the system detects a fault a brief statement will be shown on the display Record this information remove all power and correct the source of the fault before proceeding Refer to Chapter 4 for fault descript...

Страница 85: ...of J15 At the factory default settings the 1336 REGEN Package is programmed for 460VAC line power and set to the Regenerative Brake mode of operation For 380VAC operation set Bit 2 of P 1 Operational Mode to 1 No other parameter changes are required To view a parameter other than P 5 Bus Volts Act on the HIM display P 28 HIM Display Prm may be changed Setting parameter 28 to a different parameter ...

Страница 86: ... when the 1336 REGEN Converter is enabled Other parameters can be modified only when the 1336 REGEN is not enabled Parameter Names appear in the display in the left column If mentioned in text they will be shown in brackets The Parameter No is a unique number assigned to each of the 1336 REGEN Package parameters The Display Units are units shown on the HIM Bits Amps Volts Percentages or Numbers Th...

Страница 87: ...rameter No 3 Display Units Min Max Value 200 200 ParameterType Read Only Drive Units 100 4096 AC Line Current Displays the actual Iq AC line current in percent of rated AC line current Positive values indicate motoring Negative values indicate regeneration Parameter No 4 Display Units Min Max Value 200 200 ParameterType Read Only Drive Units 100 4096 Peak Load Displays the peak motoring or regener...

Страница 88: ...DC bus voltage and reducing no load quiescent currents Parameter No 10 Display Units Number ParameterType Read Write Factory Default 0 03 Min Max Value 0 00 0 06 Drive Units 1 00 4096 Shift Angle Constant Altering this parameter allows the conduction angle of the Regen Brake to be adjusted relative to the reference point of 30 after zero crossing of the phase voltage The default factory setting of...

Страница 89: ... 0 Drive Units 100 4096 Regen Current Limit Sets the actual negative or regenerating AC line current limit in percent of P 2 Rated AC Line Current Important The 1336 REGEN Converter cannot be enabled for the Regen Curr Limit to be changed Parameter No 14 Display Units ParameterType Read Write Factory Default 192 IRATE Min MaxValue 100 200 IRATE Drive Units 100 4096 Instantaneous Overcurrent Trip L...

Страница 90: ...ive Units 100 4096 AC Line Overvoltage Trip Level 1 Not Enabled This parameter sets a software over voltage trip point that is active when the 1336 REGEN Converter is not enabled The 1336 REGEN Converter is factory set to prevent it from being enabled when the input AC line voltage is 15 above the ACBASE volts For 380VAC input Line Regeneration Packages ACBASE volts 380V For 460VAC input Line Rege...

Страница 91: ...are under voltage trip point that is active when the 1336 REGEN Converter is enabled The 1336 REGEN Converter is factory set to trip if the input AC line voltage is less than 60 of the ACBASE volts For 380VAC input Line Regeneration Packages ACBASE volts 380V For 460VAC input Line Regeneration Packages ACBASE volts 460V Important The 1336 REGEN Converter cannot be enabled for the LUVTrip 2 to be c...

Страница 92: ... A Drive Units N A Logic Status This parameter displays the current logic status of the 1336 REGEN Converter nable Mask E ort P 11 23 1 XXXX X Bit 2 Bit 1 Bit 0 0 Autoenable Not Allowed 1 Autoenable Allowed 0 SCANport 1 Enable Not Allowed 1 SCANport 1 Enable Allowed 0 SCANport 2 Enable Not Allowed 1 SCANport 2 Enable Allowed top Owner S tart S 0 0 0 1 24 0 0 0 0 0 0 0 0 0 0 0 0 Bit 2 Bit 1 Bit 0 0...

Страница 93: ...isplay Parameter This parameter sets which of the previous parameters will be displayed after 1336 REGEN Converter power up The HIM Display Param parameter may be set while the 1336 REGEN Converter is enabled Select1 ault F 00 27 1 XX11 X Bit 2 Bit 1 Bit 0 0 SCANport 1 Timeout Disabled 1 SCANport 1 Timeout Enabled 0 SCANport 2 Timeout Disabled 1 SCANport 2 Timeout Enabled 0 Phase Mismatch Fault Di...

Страница 94: ...lt and reset the converter When a fault occurs however the cause should be investigated and action taken prior to resetting the fault Troubleshooting 1336 REGEN Converter Control Board LED Indication LED Status Indicates Off No Faults Exist On A Fault Has Occurred Refer to the Fault Codes Below Off No Power Has Been Applied to the Converter On The Converter Is Being Powered Up On Flashing The Conv...

Страница 95: ...ing time 3 Ensure that the 1336 REGEN Package is correctly sized for the application IOC SW F 5 On 2 Flashes 2 Flashes Flashing 1336 REGEN Converter input current has exceeded that set by P14 IOC SWTrip 1 Check the instantaneous overcurrent trip level set by P14 2 Reduce the Converter s current limits 3 Ensure that the 1336 REGEN Package is correctly sized for the application PLL Fault F 6 On 2 Fl...

Страница 96: ...thin the specifications listed in Appendix B 2 Reset and re enable the Converter Line Under Volt1 F 13 On 4 Flashes 2 Flashes Flashing The line to line voltage has fallen below that set by P20 LUVTrip 1 1 Verify that the AC input line is within the specifications listed in Appendix B 2 Reset and re enable the Converter Line Over Volt2 F 14 On 4 Flashes 3 Flashes Flashing The line to line voltage h...

Страница 97: ...lashes Flashing The power structure is not supported 1 Check that the Converter Control Board and Gate Driver Board are matched and correspond to the Converter frame size 2 Reset and re enable by a Exiting to the EEProm Mode b Resetting defaults c Verifying that P1 is set to the correct operating mode d Resetting the Converter If the fault occurs again replace the Converter Control Board NTC In Di...

Страница 98: ...rter If the fault occurs again replace the Converter Control Board PwrUp DspCom Err F 38 On N A N A Flashing Host processor unable to communicate with the Converter SCANport Reset and re enable the Converter If the fault occurs again replace the Converter Control Board EE Checksum F 39 On N A N A Flashing 1336 REGEN Converter parameter database is corrupt Reinitialize Converter parameters or 1 Rec...

Страница 99: ...ANport device Replace wiring if required 2 Clear bit 0 of P27 Fault Select1 to disable this fault from occurring SP2 Timeout F 49 On N A N A Flashing The SCANport device connected to SCANport 2 has been disconnected and the mask bit for SCANport 2 is set If the SCANport device was not intentionally disconnected do the following 1 Check the wiring between SCANport1 and the SCANport device Replace w...

Страница 100: ...s and Weights for Regenerative Brake Operation 1321 10 Line Reactor Dimensions and Weights for Regenerative DC Bus Supply Operation 1336 REGEN Converter Heat Sink Through the Back Cutout Dimensions Important The dimensions and weights given in the following drawings are for estimating purposes only Contact your Allen Bradley Sales Office if certified drawings are required Artisan Technology Group ...

Страница 101: ...grams and Pounds I 181 6 7 15 181 6 7 15 J 167 1 6 58 167 1 6 58 N 26 5 1 04 26 5 1 04 O 163 6 6 44 182 7 7 19 P 112 8 4 44 119 2 4 69 Q 62 0 2 44 68 4 2 69 Z 7 6 0 30 7 6 0 30 FRONT Shipping Weight B Frame 22 7 kg 50 lbs C Frame 38 6 kg 85 lbs Knockout Diameters Dual Knockout 3 Places 28 6 34 9 1 13 1 38 Single Knockout 1 Place 22 2 0 88 C 7 0 0 28 7 0 0 28 12 7 0 50 12 7 0 50 Mounting Holes 4 D ...

Страница 102: ...n Millimeters and Inches All Weights in Kilograms and Pounds I 198 1 7 8 J 131 6 5 18 K 153 7 6 05 L 169 4 6 67 M 204 5 8 05 N 52 1 2 05 O 144 0 5 67 P 261 4 10 29 Q 343 9 13 54 Z 11 94 0 47 BOTTOM K L M N O P Q J I Knockout Diameters Dual Knockout 1 Place 34 9 50 0 1 38 1 97 Dual Knockout 2 Places 62 7 76 2 2 47 3 00 Single Knockout 3 Places 34 9 1 38 E 27 94 1 10 topped S 00 Hz 0 Shipping Weight...

Страница 103: ...Removed Shipping Weight B and C Frame 9 1 kg 20 lbs Knockout Diameters Dual Knockout 3 Places 28 6 34 9 1 125 1 375 CAT 1336R PRE VB048 AN SER A 32 40 AC INPUT K V A VOLTS A PH HZ AC OUTPUT DC OUTPUT REFER TO USER MANUAL FOR INSTALLATION ISNTRUCTIONS 48 2 32 40 380 480 48 2 3 50 60 3 50 60 380 480 ALLEN BRADLEY AB MADE IN U S A UL LISTED 966X IND CONT EQ UL LISTED 966X IND CONT EQ C Interconnectio...

Страница 104: ... 966X IND CONT EQ C R S T PE PE 13 14 DANGER RISK OF SHOCK REPLACE AFTER SERVICING K H FRONT cover Removed Mounting Hole Dia 2 7 0 0 28 Interconnection Power Wiring Area Approx 182 4 x 254 0 x 147 3 7 18 x 10 00 x 5 80 H x W x D N O J L M I R1 1 L1 3 L2 5 L3 S1 T1 TORQUE TERMINALS TO 275 LB IN USE 75 C WIRE ONLY Knockout Diameters Dual Knockout 2 Places 62 7 76 2 2 47 3 00 Single Knockout 1 Place ...

Страница 105: ...VER TOP D Manufactured By MTE Corp Menomonee Falls WI C2 C1 A2 A1 B2 B1 RL 05502 CAT 1321 3R55 B PART 0 50mH 55AMPS 1th 82 5A E66214 55 36 3 PHASE REACTOR 600V MAX 50 60 Hz C Manufactured By MTE Corp Menomonee Falls WI C2 C1 A2 A1 B2 B1 RL 05502 CAT 1321 3R55 B PART 0 50mH 55AMPS 1th 82 5A E66214 55 36 3 PHASE REACTOR 600V MAX 50 60 Hz C END D F L T2 T1 Manufactured By MTE Corp Menomonee Falls WI ...

Страница 106: ... C1 A2 A1 B2 B1 RL 20002 CAT 1321 3R200 B PART 0 11mH 200AMPS 1th 300A E66214 180 36 3 PHASE REACTOR 600V MAX 50 60 Hz C B TOP Manufactured By MTE Corp Menomonee Falls WI C2 C1 A2 A1 B2 B1 RL 20002 CAT 1321 3R200 B PART 0 11mH 200AMPS 1th 300A E66214 180 36 3 PHASE REACTOR 600V MAX 50 60 Hz C B C SIDE COVER D END D F L T2 T1 Manufactured By MTE Corp Menomonee Falls WI I Wt Type Rise Part CAT 1321 ...

Страница 107: ...0 TOP Dia Dia D A F E E G B B C B SIDE COVER END TOP D D H Manufactured By MTE Corp Menomonee Falls WI T2 T1 R2 R1 S2 S1 RL 18004 CAT 1321 3LR180 B PART 0 430mH 180AMPS lth 270A 9730 E66214 180 36 3 PHASE REACTOR 600V MAX 50 60 Hz C Manufactured By MTE Corp Menomonee Falls WI T2 T1 R2 R1 S2 S1 RL 18004 CAT 1321 3LR180 B PART 0 430mH 180AMPS lth 270A 9730 E66214 180 36 3 PHASE REACTOR 600V MAX 50 6...

Страница 108: ...32 17 0 I 317 5 12 50 467 18 38 TOP C SIDE I END TOP Dia D A F E E G B Dia R2 S2 T2 T1 S1 R1 L T2 T1 Manufactured By MTE Corp Menomonee Falls WI I Wt Type Rise Part CAT 1321 3LRA180 B Hz Class VAC R2 R1 S2 S1 INDUSTRIAL CONTROL EQUIPMENT UL LISTED 966X IND CONT EQ UL LISTED 966X IND CONT EQ C 3 Phase Reactors 9730 Listed 34HL 0 430mH 180AMPS 60 460 353 lbs 1 115ºC H I SIDE D Dia 4 Places R2 S2 T2 ...

Страница 109: ...All ratings are Open IP00 END 304 8 12 00 TOP 279 4 11 00 279 4 11 00 SIDE 254 0 10 00 330 2 13 00 8 0 0 32 Dia 4 Places All Dimensions in Millimeters and Inches Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 110: ... 32 x 12 7 0 5 Self Tap 4 0 0 159 for 10 32 x 12 7 0 5 Threaded 129 3 5 09 Cutout as Viewed from INSIDE Enclosure Back of Enclosure Drive All Dimensions in Millimeters and Inches 1 Shading indicates approximate size of drive inside enclosure 1336 REGEN B Frame Through the Back Heat Sink Mounting Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 111: ...0 20 00 Cutout 12 Required 4 3 0 171 Dia for 10 32 4 0 0 159 for 10 32 x 12 129 3 5 09 Back of Enclosure Drive All Dimensions in Millimeters and Inches 1 Shading indicates approximate size of drive inside enclosure 1336 REGEN C Frame Through the Back Heat Sink Mounting Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 112: ...587 0 23 11 867 4 34 15 680 5 26 79 1054 4 41 51 773 9 30 47 Cutout as Viewed from INSIDE Enclosure 16 Required 4 3 0 171 Dia for 10 32 x 9 7 0 3 4 0 0 159 for 10 32 x 9 7 0 38 T 84 1 3 31 Back of Enclosure Drive All Dimensions in Millimeters and Inches Minimum dimension allowed More space will improve fan effectiveness and heat dissipation 1 Shading indicates approximate size of drive inside encl...

Страница 113: ...A 14 Dimensions and Weights End of Appendix Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 114: ...Ø 10 Nominal 48 62Hz Environmental Temperature Ambient Operating Temperature IP00 Open 0 50 C IP20 NEMA Type 1 0 40 C Storage Temperature All Ratings 40 to 85 C Relative Humidity 5 95 Non Condensing Shock and Vibration Shock 15g Peak for 11mSec Duration 1 0mSec Vibration 0 152mm 0 0006 In Displacement 1g Peak ESD Susceptibility IP20 NEMA Type 1 Only 15kV Agency Certification U L Listed CSA Certifi...

Страница 115: ...Current LineTransients Up to 6000 Volts Peak per ANSI C62 41 1991 Control Logic Noise Immunity Showering Arc Transients Up to 1500 Volts Peak Power Ride Thru 6 mSec at Full Load Control Logic Ride Thru 0 5 Sec Minimum 2 Sec Typical Regenerative DC Bus Supply Mode Only 380VAC Input 480VAC Input Bus OvervoltageTrip 670VDC 850VDC Bus UndervoltageTrip 430VDC 520VDC Nominal Bus Voltage 610VDC 735VDC Ar...

Страница 116: ... 141W 820W 15W 186W 173W 1335W 78A 193W 1110W 29W 258W 236W 1826W 180A 522W 2664W 58W 474W 317W 4035W Regenerative Brake Operation Only 380 480VAC Input 1336 REGEN Package Amp Rating Converter Converter Heatsink Precharge Unit 3 Line Reactor Package Total 48A 141W 656W 15W 65W 877W 78A 193W 888W 29W 84W 1194W 180A 522W 2131W 58W 168W 2879W m ft of Rated Amps 100 80 90 0 4 000 13 200 3 000 9 900 2 ...

Страница 117: ... 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Bit 13 Bit 14 Bit 15 Disable Enable Not Used Not Used Clear Faults Reset SLC I O Image Output Image O 1 2 O 1 3 O 1 8 O 1 9 O 1 10 O 1 11 O 1 12 O 1 13 O 1 14 O 1 15 Input Image I 1 2 I 1 3 I 1 8 I 1 9 I 1 10 I 1 11 I 1 12 I 1 13 I 1 14 I 1 15 Input Image SLC SCANport Module Logic Command Reference Not Used Not Used Not Used Not Used Not Used Not ...

Страница 118: ... Logic Command N41 1 Reference N41 2 Not Used N41 3 Not Used N41 4 Not Used N41 5 Not Used N41 6 Not Used N41 7 Not Used N41 8 Not Used N41 9 Not Used N40 0 63 BTR Emulation N41 0 Logic Status N41 1 Feedback N41 2 Not Used N41 3 Not Used N41 4 Not Used N41 5 Not Used N41 6 Not Used N41 7 Not Used N41 8 Not Used N41 9 Not Used 1336 REGEN Converter Message Handler Logic Command Bus Voltage Reference...

Страница 119: ... Remote I O Communications Module Block Transfer Logic Command Reference Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Block Transfer Logic Status Feedback Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used 1336 REGEN Converter Message Handler Logic Command Bus Voltage Reference Message Handler Logic Status Actual Bus Voltage RIO SCANport 8 words maxi...

Страница 120: ...rence Word 2 Not Used Word 3 Not Used Word 4 Not Used Word 5 Not Used Word 6 Not Used Word 7 Not Used Word 8 Not Used Word 9 Not Used Word 0 Logic Status Word 1 Feedback Word 2 Not Used Word 3 Not Used Word 4 Not Used Word 5 Not Used Word 6 Not Used Word 7 Not Used Word 8 Not Used Word 9 Not Used 1336 REGEN Converter Logic Command Bus Voltage Reference Logic Status Actual Bus Voltage SCANport PLC ...

Страница 121: ...B 8 Specifications End of Appendix Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 122: ...ey home page on the World Wide Web at http www ab com then select Drives followed by Product Information and Service Information Select document 1060 pdf Standard Drives AutoFax service An automated system that you can call to request a faxed copy of the spare parts information or other technical document Simply call 440 646 6701 and follow the phone prompts to request document 1060 Artisan Techno...

Страница 123: ...C 2 Spare Parts Information End of Appendix Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 124: ...er Connections 2 9 3 14 380 480V AC D Frame Converter Connections 2 10 3 15 380 480V AC Power Connection Specifications 2 11 3 16 380 480V AC Power Connections 2 7 3 12 380 480V AC power line filter connections Regen DC Bus Supply Mode 2 7 380 480V AC Precharge Unit Connections 2 8 3 13 A abnormally high phase to ground voltage 2 5 3 10 Adapter Definitions 2 22 Additional Requirements in Regenerat...

Страница 125: ... Volts Fault Code No 9 4 3 C Verify Time Out Fault Code No 18 4 4 Clear Faults Fault Code No 43 4 5 Contactor Out Fault Code No 10 4 3 Diff Drv Type Fault Code No 33 4 4 Diff SW Version Fault Code No 32 4 4 EE Checksum Fault Code No 39 4 5 Excess Cur Offst Fault Code No 19 4 4 External Fault Fault Code No 11 4 3 Host DSP Com Err Fault Code No 37 4 5 Illegal Drv Type Fault Code No 34 4 5 Illegal Dr...

Страница 126: ...9 nameplate location 1321 3 Line Reactor 1 8 nameplate location B and C Frame Converter 1 5 nameplate location B C and D Frame Precharge Units 1 7 nameplate location D Frame Converter 1 6 O operating mode choice 1 2 Operational Mode Factory Setting Regen DC Bus Supply Mode 2 25 P Parameter No Definition 2 28 3 33 Parameter Type Definition 2 28 3 33 Parameters AC Line Current Par No 3 2 29 3 34 AC ...

Страница 127: ...power requirements 1 2 phase to ground protection 2 5 3 10 phase to phase protection 2 5 3 10 power line filter 1 1 Precharge Unit 1 1 Programming Conventions 2 28 3 33 Programming Overview 2 28 3 33 R regenerative brake configuration requirements 3 4 Regenerative Brake Layout 3 2 Regenerative Brake Mode required information 3 4 Regenerative Brake Operation 3 1 Regenerative Brake Sizing steps 3 4 ...

Страница 128: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 129: ...36 REGEN 5 0 August 1999 P N 164968 04 Supersedes June 1998 Copyright 1999 Rockwell International Corporation Printed in USA Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 130: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

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