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BE-TMSXXXX USER MANUAL

The hammers with which the Mulcher is equipped are suitable for working on grounds of normal 

conformation. It is mandatory to check their integrity and the degree of wear every day. When faults or 

deformation occur in the hammers during work, it is mandatory to replace them immediately. Replacing a 

single hammer is generally not recommended. This can only be done when all other tools are in excellent 

condition and in any case, in order not to compromise the proper operation of the rotor, it is mandatory to 

also replace the opposite tool so as not to cause an imbalance in the masses. It is recommended to always 

replace all the tools and not just the damaged ones, in order to guarantee proper operation. After changing 

the tools it is mandatory to subject the roller to electronic balancing to guarantee the Mulcher works 

properly, free from vibrations that can cause serious damage to the machine.

To replace worn or broken hammers is necessary to:
• Position the Mulcher and tractor on flat ground;
• Raise the Mulcher with the lifter to the maximum height possible;
• Place adequate support stands under the Mulcher on both sides for the machine to be perfectly stable;
• Switch off the tractor motor and engage the parking brake;
• Be equipped with adequate keys and proceed with the replacement of the hammers: forcibly tighten the 

securing screws;

• Before installation, weigh the individual blocks of hammers or blades as di erences in weight are inevitable;
• Select pairs of hammers and blades that have the same weight and mount them on the rotor in opposite 

diametrical position.

The quality and integrity of the Mulcher and its safety depend on how the hammers are cared for. They must 

be replaced immediately when damaged. Normal wear is exceeded and accentuated when operating on 

sandy terrains or if the Mulcher is positioned too low and frequently bumps against any obstacles, which 

can lead to distortions or cracks in the hammers. Damage to the tools will inevitably deteriorate the quality 

of work and increase vibration, possibly damage the Mulcher and partially or totally damage the hammers 

and blades resulting in metal fragments being dangerously projected at high speed into the area where the 

machine operates. When replacing the hammers and blades, it is mandatory to check that the seat of the 

tool pin is not ovalized and its size is not more than 2 mm more than the original diameter.

For hammers wear (see Fig. 13):
• The length of the hammer must not be less than the size indicated in the figure.
• The securing with pins can be carried out with nuts: the nuts must be changed every time a cutter or 

hammer is replaced; the tightening couple is 250 Nm.

The special screws must be replaced to fasten the hammers if visibly damaged, bent or ovalized to the limit 

(see Fig. 13). When finished, remove the support stands, start up the tractor, lower the Mulcher and turn off 

the tractor.

CAUTION

Only use original spare parts

BE-TMSxxxx

MAINTENANCE

The quality and integrity of the Mulcher and its safety depend on how the hammers are cared for. They must be 

replaced immediately when damaged. Normal wear is exceeded and accentuated when operating on sandy 

terrains or if the Mulcher is positioned too low and frequently bumps against any obstacles, which can lead to 

distortions or cracks in the hammers. Damage to the tools will inevitably deteriorate the quality of work and 

increase vibration, possibly damage the Mulcher and partially or totally damage the hammers and blades 

resulting in metal fragments being dangerously projected at high speed into the area where the machine 

operates. When replacing the hammers and blades, it is mandatory to check that the seat of the tool pin is not 

ovalized  and its size is not more than 2 mm more than the original diameter. 

For hammers wear (see Fig. 13):

-- The length of the hammer must not be less than the size indicated in the figure.

-- The securing with pins can be carried out with nuts: the nuts must be changed every time a cutter or hammer 

    is replaced; the tightening couple is 250 Nm.

The special screws must be replaced to fasten the hammers if visibly damaged, bent or ovalized to the limit 

(see Fig. 13). When finished, remove the support stands, start up the tractor, lower the Mulcher and turn off

the tractor.

CAUTION 

Only use original spare parts

160

Max 21 mm

Min. 19 mm

150 Min.

 Fig. 13 

Содержание BE-TMS Series

Страница 1: ...PURCHASE DATE MODEL NO SERIAL NUMBER DEALER HEAVY DUTY MULCHER BE TMSXXXX OPERATIONS PARTS MANUAL FOR MODELS BE TMS1400 BE TMS1550 BE TMS1850 BE TMS2050 BE TMS2300 BE TMS2600 ...

Страница 2: ...TABLE OF CONTENTS 3 INTRODUCTION 5 TECHNICAL DATA 7 SAFETY 13 INSTALLATION 18 USAGE INSTRUCTIONS 22 MAINTENANCE 27 TROUBLESHOOTING 28 EXPLODED VIEW PARTS LIST ...

Страница 3: ...antations by crushing vegetation it mulches prunings grass straw tobacco artichokes beets cotton and pruning residues It must not be used for other uses or with other materials The Mulcher consists of the following parts 1 Power take off hitch 2 Three point coupling 3 Cardan protective casing 4 Gear box with free wheel 5 Lateral transmission by belt 6 Leveler roller 7 Sliders 8 Hammers 9 Safety pr...

Страница 4: ...ted in this manual including reasonably foreseeable improper uses are peremptorily prohibited 1 6 Intended use 1 6 1 Allowed uses The Mulcher has been designed and built to mulch prunings grass straw tobacco artichokes beets cotton and pruning residues of orchards vineyards and kiwi plantations When the Mulcher works it guarantees the required level of safety even in the presence of an insignifica...

Страница 5: ...rdan Shaft Secondary transmission Belts Cut height adjustment Mechanical Lateral movement adjustment Mechanical hydraulic on request Sound level The air noise level created by the Mulcher under operating conditions was detected using a sound level meter with integrator The measurements were carried out in accordance with ISO 1680 2 at the operator station with the Mulcher activated empty Tests per...

Страница 6: ... 42 EC and that it can be used safely in the service conditions specified in this manual it places the Mulcher on the market and accompanies the machine with Usage instructions booklet User manual EC Declaration of conformity EC Marking In designing and manufacturing the Mulcher Braber has complied with obligations resulting from applying related European legislative provisions and precisely the f...

Страница 7: ...person fully or partly in a hazardous area Attachment I Point 1 1 1 Letter c Directive 2006 42 EC OPERATOR The person or personnel in charge of the installation the operation the adjusting the cleaning the repairing and the moving of the machine Attachment I Point 1 1 1 Letter d Directive 2006 42 EC USER the person entity or company who purchased or rented the machine and intends to use it accordi...

Страница 8: ...it was not possible to eliminate Figure 3 specifies the meaning of symbols contained in the pictograms The operator must memorize the meaning of the symbols The labels should always be kept clean and replaced immediately if they are fully or partially detached or damaged Plates with indications and particular warnings for maintenance and a correct use of some parts of the machine The respect of th...

Страница 9: ...BE TMSXXXX USER MANUAL 9 DANGER PLATES WARNINGS CONT BE TMSxxxx ...

Страница 10: ...Model No Description Information Date Country of Origin Serial No Clothing In general it is necessary to wear suitable clothing for the work to be carried out In particular as far as Mulcher use obey the following provisions It is mandatory to use clothing which is as suitable as possible meaning not too loose and without any protruding or moving parts for example ties or necklaces Do not wear bel...

Страница 11: ... with a tarpaulin If these operations are carried out properly the user will find the Mulcher in perfect condition when it is required again If the Mulcher is to be dismantled comply with the relative anti pollution legislation of the Country of use It should not be forgotten that the Manufacturer is always available if you require any assistance or spare parts Safe use It is prohibited to use the...

Страница 12: ... dashboard of the tractor before leaving the driver s seat and engaging the parking brake It is mandatory for the interventions and adjustments to always be performed with the machine switched off and disconnected from the power It is mandatory to stop the machine and inspect it if abnormal vibration is noted or have it inspected by personnel assigned by the manufacturer until the causes are ident...

Страница 13: ... signaled on the machine by way of pictograms labels of suitable dimensions applied on the Mulcher in easy to see places These signals give the proper indications in an essential manner in order to avoid danger and prevent the risk of damage or injury These signs must always be kept clean and immediately replaced when removed even partially or damaged it is prohibited to operate the Mulcher when e...

Страница 14: ...y In any case before commissioning the Mulcher immediately after transport check that the supply is intact and complete The Mulcher can be installed and subsequently removed from the agricultural tractor according to the requirements of the user DANGER Braber cannot be held liable for damage to persons animals or property caused by non compliance with the safety and accident prevention regulations...

Страница 15: ...witched off The application of the mulcher to the tractor must take place on flat ground All the cutters are applicable to any tractor equipped with a universal three point hitch The Manufacturer declines all responsibility for the breakage of the tractor Proceed as follows for the coupling Fig 6 Use appropriate protective gloves to move the tractor back until the lifter bars are inside the plates...

Страница 16: ...tained in this manual CAUTION Carefully read the Instruction Manual of the manufacturer of the cardan shaft It is forbidden to operate with the cardan shaft worn or damaged Before starting to work replace the cardan shaft CAUTION The manufacturer of the cardan shaft recommends that no changes be made to it The cardan shaft rotates at a significant speed and is subjected to balancing before being p...

Страница 17: ... a crawler tractor or in any case with no double clutch without the danger that the inertia of the rotor prevents stopping the Mulcher tractor assembly The Mulcher is fitted with a free wheel in the transmission box and can also be applied to a crawler tractor or in any case with no double clutch without the danger that the inertia of the rotor prevents stopping the Mulcher tractor assembly ...

Страница 18: ... the cardan shaft is inserted correctly between the multiplier and the tractor PTO and also che the operation of the hydraulic pump and the distributor During transport and every time the Mulcher must be lifted with the tractor it is fastened to the lifting devi should be adjusted so that the machine is lifted from the ground by about 35 cm Fig 9 Furthermore verify that all blocking devices are ac...

Страница 19: ...ound level Adjust the working height so that the tools are at about 3 4 cm from the ground Fig 11 BE TMSxxxx USAGE INSTRUCTIONS CONT 4 2 2 Adjustment of working height To adjust the working height raise or lower the support sliders and the idle roller until obtaining the desired position To correctly adjust the working height of the Mulcher it is necessary To gradually and completely lower the Mul...

Страница 20: ...0 105 65 100 140 TMS 2300 90 110 105 65 125 165 After having familiarized yourself well with the controls and having worn the PPE personal protective equipment required and having set the machine in the desired working position and having connected the multiplier and secured it properly to the tractor PTO by means of the cardan shaft start the tractor engine disengage the parking brake and engage ...

Страница 21: ...h the tractor off and engage the parking brake Before leaving the driver s seat of the tractor remove the ignition key from the dashboard Disconnect the drive shaft that connects the multiplier with the tractor PTO Release the adjustable arm from the upper third point by releasing the appropriate pins and split pins Release the chains and tensioners of the two tractor bars Release the pins from th...

Страница 22: ...hould be amended accordingly WARNING It is mandatory to make sure that the cardan shaft connecting the multiplier of the Mulcher is disconnected from the agricultural tractor PTO before starting any maintenance WARNING After maintenance always restore any safety devices that may have been removed so that they are in place before new work is started It is recommended to always use oil of the same t...

Страница 23: ... other operations are being performed on the tractor Periodic maintenance In order to guarantee proper operation of the Mulcher and improved operator safety it is necessary to periodically intervene with controls and maintenance operations listed in the table shown below Before restarting the Mulcher after lubrication and or maintenance it is mandatory to wait for the authorization of the mechanic...

Страница 24: ...r and partially or totally damage the hammers and blades resulting in metal fragments being dangerously projected at high speed into the area where the machine operates When replacing the hammers and blades it is mandatory to check that the seat of the tool pin is not ovalized and its size is not more than 2 mm more than the original diameter For hammers wear see Fig 13 The length of the hammer mu...

Страница 25: ...f the belts malfunction or slip check the tension of the transmission belts from the appropriate slit and if necessary replace them Referring to figure 14 do the following Remove the nuts fastening the protective casing Loosen the bolts A which fix the transmission box B loosen the nuts C and E and use the coupling screw D to adjust the tension of the belts It is advisable to be equipped with a me...

Страница 26: ...uantity of oil is 1 2 lt Do not exceed the prescribed quantity For all 2 and 3 greasing points SHELL RETINAX WB 2 GREASE or equivalent is recommended 5 3 Lubricants With reference to Fig 15 the following lubricants are to be used for the different parts of the machine For the transmission box 1 SHELL SPIRAX S2 A 80W 90 or equivalent responding the API GL5 MIL L 2105C specifications is recommended ...

Страница 27: ... Clean the rotor and tools Tools mounted incorrectly without the helical layout or with the edge penetrating the terrain Check and re install the tools Worn or broken tools Replace the tools Deformation of the rotor due to foreign bodies having hit the central part Replace the rotor Contact the Braber service cent Roller support bearing seizure No oil lubrication Verify oil level The machine does ...

Страница 28: ...6 7 6 8 9 3 5 2 15 19 17 16 11 10 21 30 20 25 1 24 35 52 39 32 28 12 14 45 63 18 13 46 31 13 12 44 42 43 14 63 31 61 27 2 23 51 50 4 65 54 56 64 53 55 53 54 56 64 53 55 53 53 38 40 66 37 34 41 36 40 37 33 62 67 40 40 68 41 EXPLODED VIEW PARTS LIST ...

Страница 29: ...und TMS 1400 1 3230908 Idle Roller Compound TMS 1550 1 3230909 Idle Roller Compound TMS 1850 1 3230910 Idle Roller Compound TMS 2050 1 3230911 Idle Roller Compound TMS 2300 1 3230979 Idle Roller Compound TMS 2600 1 27 3230902 Comp Supp DX Crazy Roll TMU TRP TMS 1 28 2050010 Hydraulic Shift Unit L 300 Complete 1 2050011 Hydraulic Shift Unit L 400 Complete 1 REF PART NO DESCRIPTION QTY 29 5400112 Ca...

Страница 30: ...TMS 2600 22 45 5400201 Rear Guide Shoe Castle Mulcher TMS 2 46 55220461 Guide Roller for Mulcher Castle TMS 2 47 3230691 Rear Guide Compound TMS 1400 1550 1 3230692 Rear Guide Compound TMS 1850 2050 1 48 5210292 Sarmenti TMS 1400 1550 Collection Auction 13 Sarmenti TMS 1850 Collection Auction 15 Sarmenti TMS 2050 Collection Auction 17 Sarmenti TMS 2300 Collection Auction 19 Sarmenti TMS 2600 Colle...

Страница 31: ...BE TMSXXXX USER MANUAL 31 ...

Страница 32: ...32 BE TMSXXXX USER MANUAL PHONE 604 850 7770 FAX 604 850 7774 TOLL FREE PHONE 1 877 588 3311 TOLL FREE FAX 1 800 665 7334 BRABEREQ COM WGSALES BRABEREQ COM ...

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