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PORTABLE GRAIN BELT CONVEYOR – FIELD LOADER

P1512115 R8

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CONTENTS

1. Introduction ............................................................................................................................................ 7

2. Safety....................................................................................................................................................... 8

2.1. Safety Alert Symbol and Signal Words..................................................................................... 8
2.2. General Product Safety ............................................................................................................ 8
2.3. Moving Conveyor Belt Safety................................................................................................... 9
2.4. Rotating Parts Safety................................................................................................................ 9
2.5. Drives and Lockout Safety........................................................................................................ 9

2.5.1 Gas Engine Safety..................................................................................................... 10
2.5.2 Electric Motor Safety................................................................................................ 10
2.5.3 Hydraulic Power Safety ............................................................................................ 11

2.6. Tire Safety............................................................................................................................... 12
2.7. Battery Safety ......................................................................................................................... 12
2.8. Personal Protective Equipment.............................................................................................. 13
2.9. Safety Equipment ................................................................................................................... 13
2.10. Safety Decals ........................................................................................................................ 13

2.10.1 Decal Installation/Replacement............................................................................. 14
2.10.2 Safety Decal Locations and Details ........................................................................ 14

3. Features................................................................................................................................................. 29

3.1. Model Number ....................................................................................................................... 30

4. Assembly ............................................................................................................................................... 31

4.1. Assembly Safety ..................................................................................................................... 31
4.2. Check Shipment...................................................................................................................... 31
4.3. Required Tools........................................................................................................................ 31
4.4. Before You Begin.................................................................................................................... 32
4.5. Component Locations ............................................................................................................ 32
4.6. Assemble the Conveyor Tube ................................................................................................ 33
4.7. Install the Spout Roller........................................................................................................... 35
4.8. Install the Frame Slider .......................................................................................................... 36
4.9. Install the Hand Winch........................................................................................................... 37
4.10. Install the Hydraulic Winch .................................................................................................. 38
4.11. Attach the S-Drive ................................................................................................................ 40
4.12. Install the S-Drive Front Guard ............................................................................................ 41
4.13. Assemble the Weather Guard.............................................................................................. 41
4.14. Install the Belt ...................................................................................................................... 44
4.15. Install the Weather Guard Mount Bar ................................................................................. 50
4.16. Install the Collapsible Hopper Cloth .................................................................................... 53
4.17. Attach the Hitch ................................................................................................................... 59
4.18. Install the Collapsible Hopper Cloth Controls...................................................................... 60
4.19. Install the Spout Hood.......................................................................................................... 62
4.20. Install the Wheels................................................................................................................. 63
4.21. Assemble the A-Frame ......................................................................................................... 64
4.22. Install the Tube Lift Cable .................................................................................................... 66
4.23. Align the Winch .................................................................................................................... 68
4.24. Install the Over-Mount Gas/Electric Drive........................................................................... 68

4.24.1 Install the Motor Mount ........................................................................................ 69
4.24.2 Install the Gearbox ................................................................................................. 70
4.24.3 Install the Slider Mount.......................................................................................... 71

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Содержание Batco 1500 Series: Batco FX1535FL

Страница 1: ...precautions can result in serious injury death or property damage Keep manual for future reference Part Number P1512115 R8 Revised December 2017 Portable Grain Belt Conveyor Field Loader Assembly Man...

Страница 2: ...ate tap bolt engine oil drain pipe clutch stop bracket clutch wiring module mount pulley keys exhaust muffler components fuel pump wiring and fuel filter Corrections to hydraulic pump fittings and add...

Страница 3: ...heaves because factory pre assembled Section 4 18 Install the Collapsible Hopper Cloth Controls on page 60 Removed specific content on 13 series conveyor models Multiple Removed whole section on bolt...

Страница 4: ...4 P1512115 R8 PORTABLE GRAIN BELT CONVEYOR FIELD LOADER...

Страница 5: ...Shipment 31 4 3 Required Tools 31 4 4 Before You Begin 32 4 5 Component Locations 32 4 6 Assemble the Conveyor Tube 33 4 7 Install the Spout Roller 35 4 8 Install the Frame Slider 36 4 9 Install the H...

Страница 6: ...nd Soft Start Electric Clutch 97 4 25 6 Install the Battery Engine Guards and Fuel Pump 101 4 25 7 Install the Guards 106 4 26 Gas Drive Control Box 108 4 27 Gas Drive EPA Tank Kit for USA only 109 4...

Страница 7: ...process and the necessary precautions for efficient and safe assembly Everyone present at the assembly site is required to be familiar with all safety precautions Keep this manual available for freque...

Страница 8: ...se who is going to work around the conveyor understands all procedures and related SAFETY information contained in this manual Remember YOU are the key to safety Good safety practices not only protect...

Страница 9: ...e 2 5 Drives and Lockout Safety Inspect the power source s before using and know how to shut down in an emergency Whenever you service or adjust your equipment make sure you shut down the power source...

Страница 10: ...ety Power Source Electric motors and controls shall be installed and serviced by a qualified electrician and must meet all local codes and standards A magnetic starter should be used to protect your m...

Страница 11: ...a backstop when searching for hydraulic leaks and wear proper hand and eye protection Check all hydraulic components are tight and in good condition Replace any worn cut abraded flattened or crimped...

Страница 12: ...e operated at speeds higher than their rated speed Keep wheel lug nuts tightened to manufacturer s recommendations Never reinflate a tire that has been run flat or seriously under inflated without rem...

Страница 13: ...t from falling debris Coveralls Wear coveralls to protect skin Hard Hat Wear a hard hat to help protect your head 2 9 Safety Equipment The following safety equipment should be kept on site Fire Exting...

Страница 14: ...e small portion with the exposed sticky backing in place 4 Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place 5 Small air pockets can be pierced with...

Страница 15: ...P1512115 R8 15 Figure 1 Safety Decal Locations if equipped with EPA gas tank if equipped with hand winch PORTABLE GRAIN BELT CONVEYOR FIELD LOADER 2 SAFETY...

Страница 16: ...16 P1512115 R8 Figure 2 S Drive Safety Decal Location P1513022 2 SAFETY PORTABLE GRAIN BELT CONVEYOR FIELD LOADER...

Страница 17: ...P1512115 R8 17 Figure 3 Gas Drive Safety Decal Locations Over Mount PORTABLE GRAIN BELT CONVEYOR FIELD LOADER 2 SAFETY...

Страница 18: ...18 P1512115 R8 Figure 4 Electric Drive Safety Decal Locations Over Mount 2 SAFETY PORTABLE GRAIN BELT CONVEYOR FIELD LOADER...

Страница 19: ...P1512115 R8 19 Figure 5 Gas Drive Safety Decal Locations Under Mount PORTABLE GRAIN BELT CONVEYOR FIELD LOADER 2 SAFETY...

Страница 20: ...20 P1512115 R8 Figure 6 Hydraulic Winch Decal Locations If Equipped P1513036 P1513038 P1513036 P1513038 2 SAFETY PORTABLE GRAIN BELT CONVEYOR FIELD LOADER...

Страница 21: ...ath or serious injury Keep away from rotating cable drum and winch cable Inspect lift cable periodically replace if damaged Inspect cable clamps periodically tighten if necessary WARNING P1513036 HIGH...

Страница 22: ...uch moving conveyor belt Shut off and lock out power to adjust service or clean OPEN BELT CONVEYOR WARNING P1513037 To prevent serious injury or death Securely attach equipment to vehicle with correct...

Страница 23: ...d untrained personnel must be kept outside of the work area Do not modify the equipment Keep in good working order If the manual guards or decals are missing or damaged contact factory or dealer for r...

Страница 24: ...r or resting on ground Do not raise intake end above tow bar height Empty conveyor and fully lower before moving P1513002 To prevent serious injury or death Keep body hair and clothing away from rotat...

Страница 25: ...before operating machine MISSING GUARD HAZARD WARNING P1513009 To prevent serious injury or death Only qualified personnel should service electrical components Disconnect and lockout power before ins...

Страница 26: ...re before opening tank and release tab STOP Lock may engage again 4 PRESS Pressure Relief Tab down again and turn slowly to remove cap To tighten cap Turn Closure caps until an audible click is heard...

Страница 27: ...sitioned chock all wheels NOTICE P1513027 To prevent damage to the belt and roller Install roller with roller lagging pointing in the direction of belt travel Annually inspect condition of roller lagg...

Страница 28: ...g empty fully tighten nut against the pretensioner take up pipe so that spring is not visible Ensure take up roller is tensioned equally by using a tape to measure distance X After the conveyor belt h...

Страница 29: ...Figure 7 Typical Field Loader Components Table 2 Typical Field Loader Components ITEM DESCRIPTION ITEM DESCRIPTION 1 Tube 6 Belt Return and Weather Guard 2 A Frame 7 Hitch 3 Hopper 8 Jack 4 Spout Ass...

Страница 30: ...30 P1512115 R8 3 1 Model Number 3 FEATURES PORTABLE GRAIN BELT CONVEYOR FIELD LOADER...

Страница 31: ...ay away from overhead power lines and other obstructions during assembly Contact with power lines can cause electrocution Do not work in high winds 4 2 Check Shipment Unload the conveyor parts at the...

Страница 32: ...om the assembly area 4 5 Component Locations Layout Drawing Be sure to select the proper layout drawing The dimensions change for each machine depending on the drive option selected Incorrect placemen...

Страница 33: ...t stands must be set at equal height see Figure 9 Anchor the tubes to the stands if necessary to prevent rolling Failure to secure the tubes may result in personal injury 3 Confirm that all tubes are...

Страница 34: ...34 P1512115 R8 Figure 9 Typical Tube Connection Figure 10 Conveyor Tube Layout for FX1535FL Model 1 2 1 2 15100043 15020038 15020036 4 ASSEMBLY PORTABLE GRAIN BELT CONVEYOR FIELD LOADER...

Страница 35: ...using 1 2 x 1 1 2 carriage bolts 3 square flat washers 4 and 1 2 locknuts 6 3 Center the roller 2 in the spout 4 Make sure the roller 2 is positioned straight by measuring the distance d from the end...

Страница 36: ...ring Flange Unit SAFL208 24 2 6 1 2 Nylon Locknut 4 7 7 16 x 2 1 2 Square Head Set Screw 2 Figure 13 Installing Spout Roller 1 7 2 3 4 5 6 1 7 2 3 4 5 6 d 4 8 Install the Frame Slider 1 Slide the slid...

Страница 37: ...conveyor requires a trackstop Table 5 Frame Slider Components Item Description 1 Trackstop 2 Slider 3 7 16 x 1 1 2 Hex Bolt GR8 4 7 16 Nylock Nut 5 7 16 Flat Washer 6 Cable Attach Figure 14 Installin...

Страница 38: ...the Hand Winch 4 10 Install the Hydraulic Winch 1 Attach the winch 3 to the winch mount bracket 4 with 3 8 x 1 bolts 1 3 8 flat washers 2 and 3 8 locknuts 5 see Figure 16 Table 7 Hydraulic Winch Compo...

Страница 39: ...read of the hydraulic fittings 2 Attach the hydraulic fittings 1 2 3 and hoses 4 see Figure 17 Note Protect hose ends from dirt Table 8 Hydraulic Winch Fittings and Hoses Item Description Quantity 2 S...

Страница 40: ...ackets with 7 16 x 1 bolts 6 7 16 flat washers 7 and 7 16 locknuts 8 see Figure 18 Table 9 Components to Install S Drive Item Description Quantity 5 S Drive 1 6 7 16 x 1 Hex Bolt 6 7 7 16 Flat Washer...

Страница 41: ...Figure 19 Attaching the S Drive Front Guard 4 13 Assemble the Weather Guard This procedure describes how to install the weather guard sections on the conveyor tube For component identification and pl...

Страница 42: ...tions as shown in Figure 20 Overlap of the weather guard sections must be as shown to prevent belt damage 4 Confirm all weather guard mount bar holes are aligned 5 Tighten the 3 8 locknuts 3 after all...

Страница 43: ...H Upper Transition J 2 0 61 m Standard Table 12 Components to Install Weather Guard onto the Tube Bracket Item Description Quantity 1 Uni Mount Plate Cast 1 2 Capscrew 3 8 x 1 1 4 Flat Head Socket 1...

Страница 44: ...slip for the length of the conveyor belt used in the installation Thread a Fish Tape through the Conveyor Tube 1 Place the rolled belt on a stand behind the hopper 2 Pull the conveyor belt over the t...

Страница 45: ...fish tape using a clamp or use a short piece of belt and thread the connector wire through the lacing clips to connect Figure 24 Attaching the Short Belt Piece to the Belt Thread the Conveyor Belt 1...

Страница 46: ...d of their threads Note Do not tighten the nuts on the pinch roller bolts and take up roller bolts on the s drive until the belt is fully installed 5 Guide the belt through the s drive as shown in the...

Страница 47: ...roller and under the tube Figure 27 Conveyor Belt Bottom Path Item Description 7 Hopper Roller 8 Take up Bolt 9 Transition Roller The conveyor belt is now ready to be connected Connect the Conveyor Be...

Страница 48: ...a Strap Puller Item Description 1 Strap Puller 2 Vise Grip 3 Belt Lacing 4 Lacing Pin 4 On both corners of the trailing edge of the belt trim a tapered notch to prevent fraying 4 ASSEMBLY PORTABLE GR...

Страница 49: ...springs are not visible 2 Measure to be sure both sides are set at the same position 3 Tighten the pinch roller bolts 2 both sides of s drive until the head of bolt contacts the pinch pipe 3 4 Check...

Страница 50: ...er guard For component identification and placement refer to Table 13 on page 51 Figure 31 on page 52 Figure 32 on page 53 1 Install each mount bar assembly on the weather guard sections The type of m...

Страница 51: ...m Description 1 Mount Bar Cross Bar with No Roller 2 Mount Bar with Roller 3 Belt Guide Nylon Blocks 4 7 16 x 1 Carriage Bolt 5 7 16 Nylon Locknut 6 5 16 x 1 1 2 Carriage Bolt 7 5 16 Hex Nut 8 5 16 Lo...

Страница 52: ...ler Type C Mount Bar with Roller and Guide Blocks Type D Mount Bar with Bi Rollers Note Slide belt guide blocks toward outside of slotted holes in roller mount bar once installed on weather guard SPOU...

Страница 53: ...3 Note The textured side of the flashings should be facing down 2 Install transition flashing 3 using 1 4 x 1 self tapping screws 4 1 4 flat washers 5 1 4 x 1 1 4 flange bolts 6 and 1 4 hex nuts 7 3 L...

Страница 54: ...pivot shaft 3 Slide the shaft bracket 4 onto the end of the pivot shaft and orient the tab on the shaft bracket into the loop in the spring coil 4 Secure the pivot shaft with a cotter pin 2 Table 15...

Страница 55: ...x bolts 9 and 3 8 nuts 10 Note Steps 4 6 will be performed later in the hopper cloth installation 4 Slide the four lower side frames 4 5 into the hopper cloth 5 Slide the lower front frame 7 into the...

Страница 56: ...e 9 3 8 x 1 Hex Bolt 10 3 8 Nut Figure 35 Installing the Hopper Cloth Frame Install the Hopper Cloth 1 Attach the upper side frames 1 to the shaft brackets 2 using 3 8 x 1 hex bolts 3 and 3 8 nuts 4 s...

Страница 57: ...igure 37 Positioning Springs in Hopper Brackets 3 Pull the upper front frame down until the bottom of the cloth touches the front flashing and hold it in place with a bungee cord around the front fram...

Страница 58: ...the lower frames flashings and hopper weldment Fasten using 1 4 x 1 1 4 elevator bolts 5 and 1 4 nuts 6 6 Attach the lower back frames to the hopper using 1 4 x 1 self tapping screws 7 1 4 flat washer...

Страница 59: ...VIEW FROM ABOVE 4 17 Attach the Hitch 1 Attach the hitch 1 to the hopper weldment using 1 2 x 2 bolts 2 7 16 flat washers 3 and 1 2 nuts 4 2 Insert the tongue 5 into the tongue stub 3 Secure the tongu...

Страница 60: ...the Collapsible Hopper Cloth Controls Install the Handle 1 Attach the hopper handle 1 to the handle mount using a 3 8 x 1 1 2 bolt 2 3 8 nylon washer 3 and two 3 8 hex nuts 4 see Figure 41 Note Ensure...

Страница 61: ...he cable through the cable rung 3 and around the cable sheaves 4 Secure the cable 1 to the hopper frame using a cable clamp 2 and the pre drilled holes in the frame 5 Test the function of the collapsi...

Страница 62: ...43 2 Use 1 4 x 1 self tapping screws 3 and 1 4 flat washers 4 to tighten the hood 2 to the conveyor spout Note Make sure the screws will not interfere with belt operation Table 21 Spout Hood Component...

Страница 63: ...re of tires matches the pressure indicated on the tire sidewall 2 Mount the wheels 1 to the axle 2 using 1 2 x 1 3 4 wheel bolts 3 see Figure 44 Table 22 Components to Attach the Wheels to the Axle It...

Страница 64: ...ve been installed 2 Fasten the axle arms to the suspension bracket using 3 4 x 2 hex bolts 11 and 3 4 nylon locknuts 10 3 Secure the slider 4 to the end of the track towards the spout using vise grips...

Страница 65: ...me Item Description 1 3 4 Flat Washer plated USS 2 Upright Arm 3 1 4 x 2 Cotter Pin 4 Slider 5 1 Nylon Locknut 6 1 x 3 Hex Bolt 8 5 8 Nylon Locknut 9 Axle Arm 10 3 4 Nylon Locknut 11 3 4 x 2 Hex Bolt...

Страница 66: ...rough the motor mount pipe see Figure 47 Note If your model has a hydraulic winch then the winch is mounted closer to the spout than the s drive so routing the cable through the motor mount pipe is no...

Страница 67: ...inch The tube lift components may become damaged Stop the test if anything should slide slip or jam Correct the issue before continuing Table 24 Tube Lift Cable Components Item Description 1 35 Convey...

Страница 68: ...does not index properly until there is slack in the cable 3 Loosen the bolts holding the winch adjust the winch re tighten bolts and retest 4 24 Install the Over Mount Gas Electric Drive This procedur...

Страница 69: ...page 112 Table 26 Electric Drive Installation Procedures Item Procedures 1 Section 4 24 1 Install the Motor Mount on page 69 2 Section 4 24 2 Install the Gearbox on page 70 3 Section 4 24 3 Install t...

Страница 70: ...te Do not tighten the gearbox bolts 3 Connect the gearbox breather fitting hose vent 4 to the gearbox breather hole see Figure 50 Table 28 Gearbox Components Item Description 1 Gearbox 90 1 1 CW CW 1...

Страница 71: ...16 x 1 1 2 bolts 5 7 16 flat washers 8 and 7 16 locknuts 3 Note Orient the slider mount exactly with the 5 16 x 3 4 bolts 7 on the side they are shown on in Figure 51 Leave the 5 16 bolts loose until...

Страница 72: ...Gr8 Plated 6 1 2 x 2 1 2 Tap Bolt Gr8 Plated 7 5 16 x 3 4 Bolt 8 7 16 Flat Washer Figure 51 Slider Mount 2 Feed the gearbox breather hose and vent through the slider mount see Figure 52 3 Insert the...

Страница 73: ...correct position of the engine on the slider mount measure 2 5 8 from the engine base to the outer edge of the slider mount pipe Also measure approximately 7 8 from the slider bar closest to the hoppe...

Страница 74: ...s 4 see Figure 54 5 Secure the bottom end of the motor mount side plate to the s drive guard using 1 4 x 3 4 bolts 6 1 4 lock washers 8 1 4 flat washers 9 and 1 4 threaded inserts 7 Table 31 Motor and...

Страница 75: ...5 Figure 53 Installing the Engine Motor Back Guard Figure 54 Installing the Motor Mount Side Plate 4 3 2 4 3 2 7 8 2 3 4 9 6 3 10 7 5 8 10 4 9 6 3 10 7 5 8 10 4 PORTABLE GRAIN BELT CONVEYOR FIELD LOAD...

Страница 76: ...7 1 2 x 5 Tap Bolt 18 1 2 Hex Nut Figure 55 Installing the Rocker Arm Pivot Shaft Important If your conveyor has a gas engine drive installed on it you must also install a soft start electric clutch I...

Страница 77: ...sleeve with a bolt 6 and 1 2 locknut 7 see Figure 57 Note Rotate the rocker arm pivot shaft to facilitate installation of the bolt through the available hole 2 Thread the adjuster 8 into the push rod...

Страница 78: ...3 to anchor bracket 9 with a 1 2 x 2 1 2 bolt 14 and 1 2 locknut 7 6 Connect the adjuster to the handle with a 3 16 x 1 1 2 cotter pin 15 Table 34 Overcenter Handle Components Item Description 9 Motor...

Страница 79: ...lign the pulleys with a straightedge 5 For models with mover kit see Section 4 29 Hydraulic Wet Kit on page 113 to install the hydraulic pump pulleys and belt 6 For models without mover kit insert a 1...

Страница 80: ...pulley 8 and key 9 onto the gearbox with the pulley nose facing inward toward the gearbox Do not tighten pulley set screws until pulleys are aligned 9 Align the pulleys with a straightedge 10 Install...

Страница 81: ...Drive Belt B54 quantity of 2 For Gas Drive 12 Bushing 3 4 OD x 1 2 ID x 1 Bronze 14 Bushing for Pulley 15 Clutch Stop Bracket 16 3 8 x 1 Hex Bolt Gr8 17 1 2 Lock Washer Plated 18 Soft Start Electric C...

Страница 82: ...82 P1512115 R8 Figure 59 Installing the Pulleys and Belts to the S drive and Gearbox 10 6 5 9 9 10 6 5 9 9 4 2 3 12 1 3 4 ASSEMBLY PORTABLE GRAIN BELT CONVEYOR FIELD LOADER...

Страница 83: ...Belts to the Motor Shaft and Gearbox and Electric Clutch if equipped Figure 61 Installing the Electric Clutch Module 8 11 9 8 11 9 19 22 18 15 17 16 For Gas Engine 7 14 For Electric Motor 20 21 20 21...

Страница 84: ...ty chapter 2 For each pulley guard hold the guard over the belt and attach the hinge to the back plate using 7 16 x 1 bolts 3 and 7 16 locknuts 4 3 Attach the latch 5 to the s drive side plate using 3...

Страница 85: ...ard Small Assembled 2 Pinch Guard Medium Assembled 3 7 16 x 1 Hex Bolt Gr8 Plated 4 7 16 Nylon Locknut 5 Latch 6 3 16 x 1 2 Rivet Steel Body Figure 63 Installing the Pulley Guard on the S drive and Ge...

Страница 86: ...see Figure 65 2 Set the battery 6 in place 3 Secure the battery with clamp 5 and 3 8 locknuts 7 4 Connect the battery cables 4 to the engine as follows a The ground cable is fastened to a motor mount...

Страница 87: ...3 Secure the ground wire black 4 to the motor mount bolt 4 Route and connect the positive wire red 5 into the engine wiring harness Note The pump will engage when the ignition is turned on The pump s...

Страница 88: ...filter to the engine are factory pre installed Table 38 Fuel Pump Components Item Description 1 Fuel Pump Electric 2 1 4 MPT Fuel Line 3 3 4 Hose Clamp 4 Black Ground Wire 5 Red Positive Wire Figure...

Страница 89: ...Filter Fuel Filter From Fuel Pump To Engine 7 After the conveyor is completely assembled place finishing zip ties on all fuel hoses to ensure all lines are snug in place Also zip tie the gearbox brea...

Страница 90: ...ghten the mount arm bolts They will be squared and tightened later 3 Install the spout side mount arms 11 12 onto the crossbar mount using 3 8 x 1 1 4 bolts 5 and 3 8 locknuts 6 4 Install the engine p...

Страница 91: ...n the tube 4 25 2 Install the Frame Stabilizers 1 Remove the 1 2 nylock nut 8 on the end of the s drive nearest the hopper as shown in Figure 71 and replace the existing s drive bolt at this location...

Страница 92: ...de frame stabilizer 2 using a 3 8 x 1 1 4 bolt 1 and 3 8 locknut 3 onto the spout side right mount arm and using the 3 8 x 1 1 2 bolt 5 and the 1 2 nylock nut 8 onto the s drive 5 Tighten the mount ar...

Страница 93: ...the gearbox mount 10 using 3 8 x 1 1 2 carriage bolts 11 and 3 8 locknuts 5 Note Make sure the orientation of the fittings and direction arrow on the pump are as shown as the pump is mounted 4 Thread...

Страница 94: ...arbox and Belt Tightener Components Item Description 1 Hydraulic Pump Engagement Handle 2 Pivot Handle 3 Pivot Shaft 4 3 8 x 2 1 2 Hex Bolt GR8 5 3 8 Nylon Locknut 6 3 8 Flat Washer 7 1 4 x 2 1 4 Quic...

Страница 95: ...P1512115 R8 95 Figure 72 Installing the Hydraulic Pump Figure 73 Installing Hydraulic Fittings 11 12 8 10 5 1 9 13 6 5 3 4 7 2 24 25 24 25 PORTABLE GRAIN BELT CONVEYOR FIELD LOADER 4 ASSEMBLY...

Страница 96: ...gine are to be done by a certified technician and should be based on OEM original equipment manufacturer specifications Some hardware has been included in the drive kit Not all installations will requ...

Страница 97: ...ch 1 Install the hydraulic pump pulley 1 onto the hydraulic pump see Figure 76 Note The key for the pump pulley is factory pre installed on the hydraulic pump shaft 2 Install the hydraulic drive pulle...

Страница 98: ...s with a straightedge 11 Apply grease to the idler pulley 12 Install the banded belt 15 on the gearbox and s drive pulleys 13 14 13 Set the tension on the banded belt using the adjustment tap bolt 16...

Страница 99: ...1 4 key 3 that was used to install the hydraulic drive pulley 1 16 Install two drive belts 23 17 Set the tension of the drive belts 23 using the tap bolt 24 for the engine adjustment plate 18 Set the...

Страница 100: ...uble Pulley 21 7 16 x 3 Hex Bolt Gr8 Fine 22 7 16 Lock Washer Plated 23 Drive Belt B56 24 1 2 x 3 Tap Bolt 25 Pump Pivot Shaft 26 Clutch Wiring Module Mount 27 3 8 x 1 Flange Bolt 28 Electric Clutch W...

Страница 101: ...tery cables 4 to the engine as follows a The ground cable is fastened to a motor mount bolt b The positive cable is connected to the starter 4 Install the choke and throttle cables to the engine and r...

Страница 102: ...of the fuel pump s wiring 14 Install the fuel pump 2 onto the spout side engine guard using the factory supplied bolts and flange nuts see Figure 79 Secure the black ground wire with the bottom bolt...

Страница 103: ...P1512115 R8 103 Figure 79 Battery Fuel Pump and Muffler Support Bracket 2 4 3 12 5 11 10 1 PORTABLE GRAIN BELT CONVEYOR FIELD LOADER 4 ASSEMBLY...

Страница 104: ...e fuel tank to the fuel pump see Figure 81 Attach the fuel hoses to the pump using hose clamps 18 Install the fuel hose from the fuel pump to the fuel filter see Figure 82 Note The fuel filter as well...

Страница 105: ...g Figure 82 Fuel Filter Fuel Filter From Fuel Pump To Engine 19 After the conveyor is completely assembled place finishing zip ties on all fuel hoses to ensure all lines are snug in place PORTABLE GRA...

Страница 106: ...e top clasp brackets and belt guard clamps as necessary for the guard to close properly and tightly 7 Install the top 17 and side 16 engine guards using 1 4 x 3 4 bolts 4 1 4 lock washers 2 and 1 4 fl...

Страница 107: ...P1512115 R8 107 Figure 83 Guards 10 12 8 14 13 15 5 3 4 2 11 8 7 9 10 2 6 4 3 17 2 4 3 18 16 PORTABLE GRAIN BELT CONVEYOR FIELD LOADER 4 ASSEMBLY...

Страница 108: ...ension wiring harness 12 and fasten it to the side plastic guard on the engine using small self tapping screws see Figure 85 After the conveyor is completely assembled place finishing zip ties on all...

Страница 109: ...T A R T 12 4 27 Gas Drive EPA Tank Kit for USA only 1 Attach the plastic tank mount bracket 1 to the tube using 7 16 x 1 bolts 2 and 7 16 locknuts 3 see Figure 86 2 Secure the tank 6 to the tank brac...

Страница 110: ...ntity 1 Plastic Tank Mount Bracket 1 2 7 16 x 1 Hex Bolt 4 3 7 16 Nylock Nut 4 4 36 Gear Clamp 2 6 45 L 12 gal EPA Gas Tank w Cap Fitting 1 7 1 4 MPT x 1 4 Hose Barb 1 8 1 2 Hose Clamp 2 9 1 4 ID Fuel...

Страница 111: ...P1512115 R8 111 Figure 87 Gas Tank Figure 88 Fuel Line 4 6 4 4 6 4 9 7 8 9 7 8 To fuel pump PORTABLE GRAIN BELT CONVEYOR FIELD LOADER 4 ASSEMBLY...

Страница 112: ...ne to the hose barb and fuel pump with hose clamps 8 5 Insert the square plug 10 into the hole in the bottom of the tank nearer to the spout Table 49 Gas Tank Components Item Description Quantity 1 Pl...

Страница 113: ...for Over Mount and Under Mount This procedure only applies for models with clamp on tank mount brackets 1 Position the mount brackets 1 near the s drive see Figure 91 2 Secure the brackets 1 to the tu...

Страница 114: ...ing Hydraulic Tank Mount 4 29 2 Install the Hydraulic Tank for Over Mount and Under Mount 1 Install the hydraulic tank 1 to the mount brackets with gear clamps 2 see Figure 92 Note Fittings 3 4 are fa...

Страница 115: ...all the Hydraulic Pump for Over Mount 1 Install the fittings 5 6 on the hydraulic pump see Figure 93 2 Secure the pump mount 1 and pump 2 to the slots in the motor back plate using 3 8 x 1 1 2 bolts 3...

Страница 116: ...ure 93 Installing Hydraulic Pump Over Mount Gas Electric Drive 4 29 4 Install the Pivot Handle for Over Mount 1 Attach the pivot handle 1 to the pivot shaft 2 using a 3 8 x 2 1 2 bolt 3 a 3 8 locknut...

Страница 117: ...Pulleys and Belt for Over Mount 1 Install the hydraulic pump pulley 2 onto the hydraulic pump see Figure 95 Note The key for the pump pulley is factory pre installed on the hydraulic pump shaft 2 Inst...

Страница 118: ...le 54 Pulleys and Belt Item Description 1 Pulley 4 1 2 x 1 1 8 2 Pulley 4 1 2 x 1 2 3 Belt B35 4 1 4 x 3 1 4 Square Key Figure 95 Installing Pulleys and Belt Over Mount Gas Electric Drive 4 29 6 Attac...

Страница 119: ...s completely assembled place finishing zip ties on all hydraulic hoses to ensure all lines are snug in place Table 55 Hydraulic Hoses Item Description 1 Hydraulic Tank 2 Hydraulic Pump 3 3 4 Hose tank...

Страница 120: ...ing carriage bolts see Figure 98 2 Secure the shaft guard in place using two locknuts 3 and two flat washers 4 Note When mounting onto a 15 16 bearing FL210 use 5 8 locknuts and flat washers When moun...

Страница 121: ...engine or electric motor as shown in Figure 99 2 Attach 5 8 x 2 1 2 u bolts 2 from the underside of the axle frame and through the inspection step 1 with 5 8 nylock nuts 3 and 5 8 flat washers 4 see...

Страница 122: ...Container 1 Position the manual container 1 on the axle arm 2 Depending on your type of container either a secure with two gear clamps 2 see Figure 101 or b secure with two self tapping screws 3 see F...

Страница 123: ...rew on Manual Container Item Description 1 Manual Container 2 Gear Clamps 3 Self Tapping Screw 14 x 5 8 4 33 Attach the Jack 1 Insert the jack 1 into the jack stub located on the conveyor hitch see Fi...

Страница 124: ...124 P1512115 R8 2 Secure the jack in place with the pin 2 provided Figure 103 Attaching the Jack Item Description 1 Jack 2 Pin 4 ASSEMBLY PORTABLE GRAIN BELT CONVEYOR FIELD LOADER...

Страница 125: ...ft B ft Angle Length ft Overall Width ft Electric hp Gas hp 1535 GAS ELECTRIC 85 1685 17 5 17 4 30 0 9 7 19 8 15 0 35 0 7 5 10 24 0 1535 GAS W MOVER 85 1763 17 5 15 4 30 0 11 9 16 6 18 0 35 0 7 5 n a...

Страница 126: ...6 Dry 14 20 0 1063 0 1187 32 36 50 55 70 80 31 33 Lubricated 24 27 35 40 50 80 1 2 Dry 13 20 0 1419 0 1599 50 55 75 85 110 120 43 45 Lubricated 35 40 55 65 80 90 9 16 Dry 12 18 0 182 0 203 70 80 110 1...

Страница 127: ...ation charges prepaid 5 Upon return of the Product or such part of the Product that requires correction the Seller shall at the Seller s option either repair or replace the Product or such part The Se...

Страница 128: ...iling Box 1750 Swift Current Saskatchewan S9H 4J8 CANADA Toll Free 877 667 7421 Canada USA Phone 306 773 7779 Fax 306 778 2524 Email info batcomfg com Web www batcomfg com Batco is part of the Ag Grow...

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