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ES-40, 140, 240, 340 0130

Printed in U.S.A.

Direct Side Tapping

FOR EXTERNAL FLUE HEATERS

Use extra len

th extension thermostat to extend into water stora

e tank.

FOR INTERNAL FLUE HEATERS

Use short or standard len

th thermostat. Vertical dischar

e line must be

installed with its direction downward.

Max. 6"

(152mm)

GENERAL RECOMMENDA

TIONS

†

(152mm)

Tem

erature and

ressure Relief Valves should be ins

ected AT LEAST ONCE EVERY THREE YEARS,

and replaced, i

necessary, by a licensed plumbin

con-

tractor or

uali

ied service technician, to ensure that the product has not been a

ected by corrosive water conditions and to ensure that the valve and dischar

line have not been altered or tampered with ille

ally. Certain naturally occurrin

conditions may corrode the valve or its components over time, renderin

the

valve inoperative. Such conditions can only be detected i

the valve and its components are physically removed and inspected.

o not attempt to conduct an in-

spection on your own. Contact your plumbin

contractor

or a reinspection to assure continuin

ety.

Thermostat

Dimensions (in.)

Inlet X

Length

(in.)

CSA

Outlet

(Below Inlet

Height

Weight

Tem

. Steam

**ASME

ressure Steam Rating BTU/HR

No.

Model

(in.)

thread)

(Less Thermostat)

Width

Lbs.

Rating BTU/HR

@75

si set

res.

@100

si set

res.

@125

si set

res.

@150

si set

res.

40L-3

M15

⁄

M x

⁄

180,000

777,600

997,600

1,217,600

1,437,600

40XL-5

M15

⁄

M x

⁄

200,000

777,600

997,600

1,217,600

1,437,600

40XL-8

M15

⁄

M x

⁄

200,000

777,600

997,600

1,217,600

1,437,600

140S-3

M15

⁄

F x

⁄

180,000

777,600

997,600

1,217,600

1,437,600

140X-5

M15

⁄

F x

⁄

200,000

777,600

997,600

1,217,600

1,437,600

140X-8

M15

⁄

F x

⁄

200,000

777,600

997,600

1,217,600

1,437,600

40L-2

M15

1M x 1F

⁄

450,000

1,155,000

1,481,000

1,808,000

2,134,000

40XL-4

M15

1M x 1F

⁄

500,000

1,155,000

1,481,000

1,808,000

2,134,000

40XL-7

M15

1M x 1F

⁄

500,000

1,155,000

1,481,000

1,808,000

2,134,000

*140S-3

M15

1F x 1F

⁄

570,000

1,670,000

2,140,000

2,610,000

3,085,000

*140X-6

M15

1F x 1F

⁄

670,000

1,670,000

2,140,000

2,610,000

3,085,000

*140X-9

M15

1F x 1F

⁄

670,000

1,670,000

2,140,000

2,610,000

3,085,000

*N240X-6

1F x 1F

⁄

730,000

2,195,000

2,817,000

3,438,000

4,059,000

*N240X-9

1F x 1F

⁄

730,000

2,195,000

2,817,000

3,438,000

4,059,000

*N241X-5

⁄

M x 1F

⁄

730,000

2,195,000

2,817,000

3,438,000

4,059,000

*N241X-8

⁄

M x 1F

⁄

730,000

2,195,000

2,817,000

3,438,000

4,059,000

*340-3

⁄

F x 1

⁄

1,150,000

3,450,000

4,426,000

5,403,000

6,379,000

*340X-8

⁄

F x 1

⁄

1,150,000

3,450,000

4,426,000

5,403,000

6,379,000

*342-3

2 M 1

⁄

1,150,000

3,450,000

4,426,000

5,403,000

6,379,000

*342X-8

2 M x 1

⁄

1,150,000

3,450,000

4,426,000

5,403,000

6,379,000

*Standardly furnished with stainless steel thermostat tube.

M = Male

F = Female

**ASME ca

acities are steam

ressure ratings and do not reflect the CSA tem

erature relieving ca

acity of the valves for selection

oses.

For

as, electric or oil-

ired stora

e water heaters between 180,000 to 200,000 BTU/Hr. ratin

Use

⁄

" (19mm) Series 40, 140 tested under ANSI

Z21.22 with ratings as certified and listed by CSA.

For

as or oil-

ired stora

e water heaters between 200,000 and 730,000 BTU/Hr. ratin

and

or compliance with applicable water heater labelin

re-

uirements:

Use 1" (25mm) 40, 140, N240 Series tested under ANSI Z21.22 with ratings as certified and listed by CSA.

For installations o

as or oil-

ired hot water supply boilers over 730,000 BTU/Hr. output heatin

domestic water and

or steam coil stora

e water

heaters:

Use Series 340, 342 tested under ANSI Z21.22 with rating as certified and listed by CSA.

SPECIAL MO

EL; No. 340X-8 M4Z 1

⁄

" (38mm) size only. Pressure settin

175 psi (5.17 bars). Temp. 210

F (98.9

C). Certi

ied by CSA only.

For Heaters with Direct Top

Use standard or extra len

th extension thermosta

Max. 6"

Insulation

Discharge Line

†

†LL40XL

and

L40XL valv

es wit

xte

et shan

ks sh

used fo

ter h

eaters

that have extra

thic

k i

nsu

Ask fo

r ES-LL

/LLL

-4

Discharge Line

Cold

Hot

Relief V

alve

Max.

Insulation

The combined 2 -in -1 Temperature & Pressure relie

valve provides the least ex-

pensive and proven means

or protection a

ainst both excessive temperature and

pressure emer

ency conditions.

Fully automatic temperature and pressure relie

protection

or domestic hot water

supply tanks and heaters based on the latest ANSI Z21.22 Listin

uirements

or temperature dischar

e capacity.

40XL with test lever and extension thermostat

or installation in hot water outlet

within the allowable distance

rom the top o

the tank based on latest ANSI

Z21.22. Sizes:

⁄

" and 1" (19-25mm).

40L with test lever and short thermostat

or installation directly in available tank

tappin

s. Sizes:

⁄

" and 1" (19-25mm).

Series 140, N240 and 340 have the same basic body construction and advanced

desi

eatures as the 40 Series and are identical to the 40 Series except

or dis-

char

e capacity and size o

inlet and outlet connections. For complete speci

ica-

tions (includin

speci

ications

or the 40 Series) see other side. Sizes: 1", 1

⁄

" and 2" (25, 32, 38 and 50mm).

FEA

TURES

•

Bronze body construction.

•

Non-mechanical seat-to-disc alignment.

•

Thermostat is accurate and

roven. Exclusively

designed and manufactured by Watts.

•

Tam

er-resistant bonnet screws.

•

Series 40 and 140 feature a unique thermostat with a s

ecial

thermo-bonded coating.

•

1" (25mm) and above sizes Model M15, M2 and M4 are standardly

furnished with stainless steel thermostat tube.

ECIFICA

TIONS

Temperature & Pressure Relie

Valves

Each hot water stora

e heater shall be e

uipped with an automatic temperature

and pressure relie

valve to protect the heater

rom excessive pressure and ex-

cessive temperature. The device shall be certi

ied as meetin

the re

uirements o

ASME low pressure heatin

boiler code and ANSI Z21.22. The BTU dischar

e ca-

pacity o

the device shall be in excess o

the BTU input ratin

the heater. Watts

ulator Company Series 40, 140, 240 and 340.

ANDARDS

ASME Rated, ANSI Z21.22,

esi

n certi

ied and listed by CSA and meet current

FHA re

uirements and ANSI Z21.22 in addition to Military Spec. MIL-V-136-12

Type

RESSURE - TEM

ERA

TURE

Temperature relie

210

F (98.9

C).

Pressure ran

e 75-150 psi (5.17-10.34 bars).

Standard settin

75, 100, 125 and 150 psi (5.17, 6.9, 8.61 and 10.34 bars).

Series 40, 140, 240 & 340

Automatic Re-seating T&

Relief V

alves

ES-40, 140, 240, 340

Following installation, the valve lever MUST be o

erated AT LEAST

ONCE A YEAR by the water heater owner to ensure that

the water-

ways are clear.

Certain naturally occurrin

mineral de

posits may

adhere to the valve, blockin

waterways, renderin

it inoperative.

WHEN THE LEVER IS OPERATE

, HOT WATER WILL

ISCHAR

E IF

THE WATERWAYS ARE CLEAR. PRECAUTIONS MUST BE TAKEN TO

AVOI

PERSONAL INJURY FROM

NTACT WITH HOT WATER AN

TO AVOI

PROPERTY

AMA

atts pr

oduct specifications in U.S. customar

y units and metric ar

appr

oximate and ar

e pr

ovided for r

efer

ence only

. For pr

ecise mea-

sur

ements, please contact W

atts T

echnical Ser

vice. W

atts r

eserves

the right to change or modify pr

oduct design, constr

uction, specifica-

tions, or materials without prior notice and without incurring any obli-

gation to make such changes and modifications on W

atts pr

oducts

eviously or subsequently sold.

Series 40L

and 40XL

Series 140X

Series N240X

Series 340

Job Name

Contractor

Job Location

Approval

ineer

Contractor’s P.O. No.

Approval

Representative

For Commercial W

ater Heater Applications

Содержание Mini-Pack

Страница 1: ...aintenance Manual Designed and Manufactured in Accordance with ASME Code Section VIII Division I Photo shown may vary from actual model Electric Mini Pack System Semi Instantaneous Water Heater Steam to Water System U ...

Страница 2: ......

Страница 3: ...ation Diagram Single wall Double wall 12 Before Start up Start up instructions Shut down instructions Safety features 15 Trouble shooting Guide 17 Maintenance Instruction Removing the tube bundle Mini pack component weights Gasket installation Tube bundle and bonnet installation Preventive maintenance Replacement parts Material Safety Data Sheet Contact Us Warranty Manufacturers Cut Sheets Disclai...

Страница 4: ...directly in the constant flow path of the hot domestic water outlet The integral circulator constantly recirculates a portion of the heated water to the cold water inlet making the total volume of the heater a tempering chamber This also eliminates any overheated water pockets caused by control valve lag when the hot water demand is suddenly reduced The Mini Pack features total rust free construct...

Страница 5: ... Atmospheric temperature H Serial number I Year built J Model number K Capacity L Square feet M Job number The Mini Pack Model Number SI H 08 L SW S A 1 25 SI Model SI Semi Instantaneous V Type H Horizontal V Vertical 08 Shell diameter in inches L Blank standard L Long XL Extra long bundle length SW Tube bundle type SW Single wall DW Double wall S Heating medium S Steam W Water A Control valve A A...

Страница 6: ...ACE BOILER INC Page 5 Parts of the Mini Pack ...

Страница 7: ...nimal water volume storage area is provided to give the controls sufficient time to react to the changes in water temperature The circulator constantly rotates the water in the shell eliminating any hot spots which could cause false readings at the control valve As the steam or boiler water passes through the tubes it is sub cooled by the incoming domestic cold water As the demand for hot water fl...

Страница 8: ... using its mounting brackets for wall ceiling or rack mounting The Mini Pack should be installed on a solid foundation preferably a concrete pad or with heavy duty bolting if mounted on a wall or ceiling Provide adequate clearance for normal inspection and maintenance purposes and allow tube pull clearance from the base of the unit A minimum clearance of 24 is recommended from all accessories for ...

Страница 9: ...8 1 2 0 035 90 ft lb 120 ft lb Notes Spray each stud bolt and nut generously with penetrating oil before re torque Gasket thickness before compression All partition gaskets are in width before compression All gaskets expand twice their width after compression These are recommended torque values Stud bolts must not be stressed above 60 of their yield strength Stud bolt torque T Bolt diameter Y Gap ...

Страница 10: ...the heater nameplate Verify the electrical supply using a voltmeter The voltage tie in leads are indicated on the wiring diagram For your safety turn off electrical power supply at the service entrance panel before making any electrical connections This unit contains sensitive control components and should be protected by a suitable commercial grade surge protection device and electrically grounde...

Страница 11: ...ACE BOILER INC Page 10 Installation Diagram Single Wall ...

Страница 12: ...ACE BOILER INC Page 11 Installation Diagram Double Wall ...

Страница 13: ...t set at 152qF the differential should be set at least 17 thus ensuring that the system does not start heating until the water temperature drops 17 degrees down to 135qF Remove the cover to access the adjustment wheel Refer to the included manufacturer s data sheet for adjustment information Figure 2 0 Figure 2 1 Figure 2 2 4 Close the shut off valve on the bonnet side heating medium side Slowly i...

Страница 14: ...ture gauge on the unit There should only be slight temperature fluctuations With no hot water fixtures on the temperature gauge should remain stable Watch the temperature for 5 minutes to verify the steam valve has closed If the temperature slowly creeps up the valve is leaking steam and may have debris on the seat or the valve requires zeroing Zeroing the valve requires adjusting the stem length ...

Страница 15: ...ilure 2 The single safety solenoid standard closes the air line from the Accritem to the actuator upon an over temp or power failure The three way valve also vents any air left in the actuator thus ensuring full shut off of the control valve 3 The relief valve is designed to relieve the pressure in the Mini Pack in the event the pressure gets too high 4 The double safety solenoid Optional feature ...

Страница 16: ...nstalled auxiliary steam trap s are operating properly 3 Erratic temperature control 1 Check the setting of the Accritem and its sensitivity screw and positioner if provided and verify a steady 30 PSI air supply pressure to the Accritem The outlet pressure gauge on the Accritem should read 30 PSI when fully opened and 0 PSI when fully closed If this is not the case the sensitivity screw needs adju...

Страница 17: ...mal operating conditions When the system is off or an over temp condition occurs the solenoid should be de energized and venting air out of its third port 5 Check for and clean out any debris in the upstream strainer valve body and valve seat The valve seat may be worn or damaged and unable to seal properly See Technical literature enclosed 6 Zeroing the Powers Actuator The actuator spring tension...

Страница 18: ...ently for discharge If the relief valve is leaking or does not operate freely it should be replaced HIGH LIMIT AQUASTAT The Mini Pack is equipped with a high limit temperature safety aquastat designed to shut down the unit in the event the water temperature exceeds the high limit set point The high limit should be set 12ºF to 15qF above the desired domestic hot water outlet temperature set point F...

Страница 19: ...ealing area so that a width of the flange is approximately equal to half the width of gasket is on the outside as shown in VIEW A D equals width of gasket Peel back adhesive strip protective paper and firmly press down gasket as you go around flange The adhesive strip will hold the gasket in position Flanges especially blind flanges bend appreciably when bolts are torqued and might come together w...

Страница 20: ...essary to form a gasket of uniform thickness Use a torque wrench to get recommended torque rating on Page 8 VIEW C Tube Bundle And Bonnet Installation Caution It is recommended that you wear proper eye protection 1 Flange and tube sheet preparation Thoroughly clean the gasket surface of foreign matter and scratches Dirt and scale provide leakage paths 2 Apply gaskets Install gasket material on sta...

Страница 21: ... gaskets use the following table to find recommended bolt tightening torque MP Size Bolt Size Minimum Torque Maximum Torque 4 1 2 45 ft lb 60 ft lb 5 1 2 45 ft lb 60 ft lb 6 1 2 45 ft lb 60 ft lb 8 1 2 45 ft lb 60 ft lb 10 5 8 90 ft lb 120 ft lb 12 5 8 90 ft lb 120 ft lb 16 5 8 90 ft lb 120 ft lb 7 Torque bolts Set torque wrench to half of recommended torque rating Tighten bolts according to alter...

Страница 22: ...reduction in performance usually indicate cleaning is necessary The tube bundle should be cleaned with a tube brush and or an acceptable cleaning solution 3 Check ALL operating components for proper functionality Check all electrical connections Replacement Parts Ace Boiler maintains a complete equipment list for each Mini Pack filed by serial number In order for us to give prompt service and to e...

Страница 23: ... and accept the product when received as conforming to their purchase order specifications and approved drawings All claims for non conformance errors shortages etc must be made within 10 days after receipt of the shipment 3 Ajax Boiler Inc do not provide a warranty or guarantee express or implied in any manner form usage of trade merchant ability or fitness which extend beyond the product descrip...

Страница 24: ...04 United States Tel 714 437 9050 Fax 714 437 9060 http www ajaxboiler com mail ajaxboiler com June 2010 Ace Heating Solutions LLC ACE Heating Solutions LLC 2701 S HARBOR BLVD SANTA ANA CA 92704 PHONE 714 540 2230 FAX 714 540 2239 www aceheatingllc com November 2014 ace In addition to our standard one 1 year warranty against defective parts and workmanship Ace Heating Solutions LLC provides the fo...

Страница 25: ...xboiler com mail ajaxboiler com February 2007 ACE Heating Solutions LLC 2701 S HARBOR BLVD SANTA ANA CA 92704 PHONE 714 540 2230 FAX 714 540 2239 www aceheatingllc com Ace Heating Solutions LLC November 2014 ace Ace Heating Solutions LLC provides a limited warranty on its products against defective material and or workmanship only This limited warranty is not applicable to operational failures ele...

Страница 26: ...Santa Ana California 92704 United States Tel 714 437 9050 Fax 714 437 9060 http www ajaxboiler com mail ajaxboiler com ACE Heating Solutions LLC 2701 S HARBOR BLVD SANTA ANA CA 92704 PHONE 714 540 2230 FAX 714 540 2239 www aceheatingllc com Ace Heating Solutions LLC November 2014 ace ACE BOILER AND WATER HEATER PRODUCTS OPERATE AT HIGH TEMPERATURE AND PRESSURES Before using this product read and u...

Страница 27: ... is programmed and tested with factory default settings based on customer s order information These settings may have to change for different loads on the heater Check the operation of the heater at minimum and maximum loads A constant supply pressure and temperature of the input heat source to the heater is required WARNING ELECTRICAL VOLTAGES IN THIS SYSTEM MAY INCLUDE 120 AND 24 VOLTS AC IT MUS...

Страница 28: ... Keys Parameter Key Pressing button on Operation Mode and Setup Mode progresses through the screens When pressed continuously for 3 seconds you can move between the Operating Mode screen and the Setup screen Down Key When pressed on a configurable parameter screen the decimal point at the lowest digit flashes and the parameter is decreased or moves backward Up Key When pressed on a configurable pa...

Страница 29: ...ntinuously for 3 seconds from the initial screen of Operation Mode brings up the initial screen of Setup Mode Also by pressing the button continuously on the initial screen of Setup Mode returns to the initial screen of the Operation Mode Setup Mode Press the button to scroll through the Setup Mode parameter On the last screen of the Setup Mode pressing the button will return to the initial screen...

Страница 30: ... 0 Input scale high limit Scdp 0 0 Input decimal point position Disp Pb Temperature display at standby Table 2 Setup Mode Parameters Manual Modulation Output Control To switch between auto and manual modulation control can be done by pressing the button to scroll through the Operation Mode to the OUTPUT screen Press the button continuously for 3 seconds to enter manual modulation control In manual...

Страница 31: ...llation Note the offset difference between Setpoint and the Outlet temperature value 4 Increase or decrease the I to eliminate or minimize the offset When the offset is minimized note the value 5 With a minimum or no offset increase the P 10 20 then decrease the P until control oscillates Increase P 10 and repeat number 4 and 5 until minimum offset and no control oscillation 6 Add D if system does...

Страница 32: ...ent does not operate Problem with power supply and wiring connection Deterioration of the product Inspect portions related to power source and wire connection Examine the product and repair or replace Key unable to be operated Key lock is in effect Deterioration of the product Release Key lock Examine the product and repair or replace Error Codes Causes and Remedies Screen display Problem Cause Re...

Страница 33: ...ction RA reverse action characteristic Heating action DA direct action characteristic Cooling action With 2 outputs Expert PID control with auto tuning function PID control PID output 1 PID output 2 E N T RA reverse action characteristic Heating action OUT1 and cooling action OUT2 DA direct characteristic 2 stage heating action Type of control rating Contact 1a 240V AC 2A resistive load 1 2A induc...

Страница 34: ... no dew condensation Height 2000m from the sea level or lower Category II Degree of pollution 2 Storage temperature 20 65 C Supply voltage Either 100 240V AC 10 50 60Hz or 24V AC DC 10 to be designated Power consumption SR91 100 240VAC 11VA maximum for AC 6W for DC 24V 7VA for AC 24V SR92 SR93 and SR94 100 240VAC 15VA maximum for AC 8W for DC 24V 9VA for AC 24V Input noise removal ratio 50 dB or h...

Страница 35: ...TIONS SERIES SR94 SR93 INPUT Multi input CONTROL OUTPUT 1 POWER SUPPLY REMARKS OPTION Analog output Communication Set value bias S V bias EVENT OUTPUT HEATER BREAK ALARM OPTION 4 8 6 Y I P V Y I P V N 08 90 0 1 2 3 00 08 38 68 Analog output Set value bias S V bias 48 30 40 60 05 0 9 MPU Based Auto Tuning PID Digital Controller DIN H96 W48 D110mm MPU Based Auto Tuning PID Digital Controller DIN H96...

Страница 36: ...ion of serious effects on human life or safety Caution If the possibility of loss or damage to your system or property as a result of failure of any part of the process exists proper safety measures must be made before the instrument is put into use so as to prevent the occurrence of trouble 02DSR90500ILC Material Appearance PVC transparent Thickness 1 mm Mounting 2 B tight pan head screws M2 3 6m...

Страница 37: ...er Identification 3 Getting Started 3 Installation 4 Panel Cutout Dimensions 4 Mounting 5 Wiring Diagrams 6 Front Panel Key Functions 7 Security Features 7 Control Operation Description 8 Programming and Operation for PID Function 9 Description of Menu Structure 10 Operation Menu 10 Regulation Menu 11 12 Initial Setting Menu 13 14 Alarm Output Description 15 Communication Register List 16 Communic...

Страница 38: ...e 18 for assistance 16C OUTPUT 1 2 Voltage Pulse 3 Relay 5 Current 6 Linear Voltage 8C OUTPUT 1 2 Voltage Pulse 3 Relay 5 Current 6 Linear Voltage 4C OUTPUT 1 2 Voltage Pulse 3 Relay 5 Current 6 Linear Voltage INSTALLATION Mount the instrument in a location that will not be subject to excessive temperature shock or vibration All models are designed for mounting in an enclosed panel Select the posi...

Страница 39: ...lection For thermocouple input always use extension leads of the same type designated for your thermocouple For supply connections use No 16 AWG or larger wires rated for at least 75 C Use conductors only All line voltage output circuits must have a common disconnect and be connected to the same pole of the disconnect Input wiring for thermocouple current and RTD and output wiring for current 14 V...

Страница 40: ...ffects all parameters in the controller If LoC1 setting is enabled the operator will have to unlock the controller to make any changes to the controller s parameters The LoC2 setting affects all parameters except the set point If LoC2 setting is enabled the only parameter that the operator will be able to change is the set point In order to change any other parameters the operator will have to unl...

Страница 41: ...an be accessed in the Regulation Menu The PID parameters can either be programmed manually or they can be set by the controller using the auto tune function The auto tune will use trial and error to tune the PID parameters to give the control the most precise control Since the time to accurately tune the control may differ depending on the process the controller can also be manually tuned to known...

Страница 42: ...he output behavior for a heating reverse acting application Only available when control mode set to on off control Cooling Hysteresis Differential Setting Sets the value for the amount of difference between the turn off point set point and the turn on point Figure A shows the output behavior for a cooling direct acting application Only available when control mode set to on off control AT on oFF P ...

Страница 43: ...ocouple T type1 328 752 F 200 400 C Thermocouple J type2 4 752 F 20 400 C Thermocouple J type1 148 1562 F 100 850 C Thermocouple K type2 4 932 F 20 500 C Thermocouple K type1 328 2340 F 200 1300 C Platinum Resistance Pt100 type 3 32 212 F 0 100 C Platinum Resistance Pt100 type 2 4 932 F 20 500 C Platinum Resistance Pt100 type 1 328 1112 F 200 600 C Platinum Resistance JPt100 type 2 32 212 F 0 100 ...

Страница 44: ... transmission speed 2400 4800 9600 19200 38400 bps 2 Communication protocol Modbus ASCII 3 Non supported formats 7 N 1 or 8 O 2 or 8 E 2 4 Available communication address 1 to 255 0 is broadcast address 5 Function code 03H to read the contents of register Max 3 words 6 06H to write 1 one word into register n o i t a n a l p x E t n e t n o C s s e r d d A 4700H R Process value PV Measuring unit is...

Страница 45: ...GES Display Error Messages Communication Error Messages Display PV SV PV SV PV SV PV SV PV SV Action Required No Action Required Verify that sensor is wired to proper terminals Next check that the controller is programmed for the correct input type Most commonly seen when controller is programmed for a RTD while a thermocouple is connected Verify that the input is wired to the proper terminals Nex...

Страница 46: ...he power on the controller Upon power up all of the user set values have been erased Page 20 SPECIFICATIONS Input Voltage Operation Voltage Range Power Consumption Memory Protection Display Method Sensor Type Control Mode Control Output Display Accuracy Sampling Range RS 485 Communication Vibration Resistance Shock Resistance Ambient Temperature Storage Temperature Altitude Relative Humidity 100 t...

Страница 47: ...ly 2 Do not allow dust or foreign objects to fall inside the controller to prevent it from malfunctioning 3 Never modify or disassemble the controller 4 Do not connect anything to the No used terminals 5 Make sure all wires are connected to the correct polarity of terminals 6 Do not install and or use the controller in places subject to Dust or corrosive gases and liquid high humidity and high rad...

Страница 48: ...8C 16C LOVE CONTROLS DIVISION DWYER INSTRUMENTS INC P O BOX 338 MICHIGAN CITY INDIANA 46361 U S A Phone 219 879 8000 www love controls com Fax 219 872 9057 e mail love love controls com Copyright 2010 Dwyer Instruments Inc Printed in U S A 3 10 FR R5 443601 20 Rev 2 ...

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Страница 73: ...are made of brass with ethylene propylene elastomers OPERATION Normally Closed Valve is closed when solenoid is de energized open when energized IMPORTANT Minimum operating pressure differential is 1 psi INSTALLATION Check nameplate for correct catalog number pressure voltage frequency and service Never apply incompatible fluids or exceed pressure rating of the valve Installation and valve mainten...

Страница 74: ... Parts marked with an asterisk in the exploded view are supplied in Rebuild Kits When Ordering Rebuild Kits for ASCO valves order the Rebuild Kit number stamped on the valve nameplate If the number of the kit is not visible order by indicating the number of kits required and the Catalog Number and Serial Number of the valve s for which they are intended Torque Chart Part Name Torque Value In lbs T...

Страница 75: ...gnut core tube sub assembly bonnet gasket and bonnet in place of the solenoid base sub assembly To remove bonnet use special wrench adapter supplied in ASCO Rebuild Kit For wrench adapter only order ASCO Wrench Kit No K218948 4 The core is now accessible for cleaning or replacement 5 If the solenoid is part of a valve refer to basic valve installation and maintenance instructions for further disas...

Страница 76: ...n 90 increments from 5 32 hex key wrench Figure 6 DIN plug connector kit No K236034 optional feature 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Page 3 of 4 Form No V6583R7 Torque Chart Part Name Torque Value in Inch Pounds Torque Value in Newton Meters solenoid base sub assembly 175 25 19 8 2 8 valve bonnet 3 4 bonnet construction 90 10 10 2 1 1 bonnet screw 3 8 or 1 2 NPT pip...

Страница 77: ... WARNING To prevent the possibility of death serious injury or property damage check valve for proper operation before returning to service Also perform internal seat and external leakage tests with a nonhazardous noncombustible fluid 14 Restore line pressure and electrical power supply to valve 15 After maintenance is completed operate the valve a few times to be sure of proper operation A metall...

Страница 78: ... screw 4 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Page 3 of 4 Form No V5848R2 Torque Chart Part Name Torque Value Inch Pounds Torque Value Newton Meters Solenoid base sub assembly 175 25 19 8 2 8 Bonnet screws 95 10 10 7 1 1 Figure 2 Series 8210 AC construction without solenoid stem stem spring stem gaskets 2 bonnet screw 4 mounting bracket two positions optional diaphragm v...

Страница 79: ...d see Solenoid Replacement 2 Remove spring washer from solenoid base sub assembly For 3 way construction remove plugnut gasket 3 Unscrew solenoid base sub assembly from valve body 4 Remove internal solenoid parts for cleaning or replacement Use exploded views for identification and placement of parts 5 If the solenoid is part of a valve refer to basic valve installation and maintenance instruction...

Страница 80: ...ngs on DIN connector for proper electrical connections in DIN plug connector Kit No K236034 See torque chart above Plug Conector 5 32 hex key wrench rotated in 90 increments from Figure 6 DIN plug connector kit No K236034 optional feature 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Page 3 of 4 Form No V6584R8 Torque Chart Part Name Torque Value Inch Pounds Torque Value Newton M...

Страница 81: ...STALLING DIRECT IMMERSION MODELS L6006B Install fitting in boiler tapping as follows 1 Be sure sealing washer is in place as shown in Fig 3 Make sure that spud of capsule compression fitting is screwed in tightly enough to prevent leaking 2 Insert immersion bulb sensing element through cap sule compression fitting Adjust the adapter clamp so that it fits over the groove at the opening of the capsu...

Страница 82: ... To adjust models with adjustable differential rotate the wheel on the back of the snap switch until the desired reading is aligned with the V notch in the frame The wheel provides an adjustment from 5 F to 30 F 3 C to 17 C Replace the cover on the Aquastat Controller Adjust control point to correspond with the boiler manu facturer recommendations To adjust insert a screwdriver in the slotted scre...

Страница 83: ...otice Subject to standard terms and conditions of sale Copyright Instrument Division Dresser Industries Inc 5 95 CG 10 21 20M HG rev 10 97 Chicago Illinois 400 W Lake Street Suite 318 Roselle IL 60172 3392 Tel 630 980 9030 FAX 630 980 9440 Hartford Connecticut 1501 East Main St Meriden CT 06450 2860 Tel 203 235 0450 Fax 203 235 0593 Houston Texas 3838 N Sam Houston Parkway East Suite 120 Houston T...

Страница 84: ...lange painted black Ring Black painted steel friction fit Chrome plated steel friction fit Window Glass Glass Dial Black figures on white background Black figures on white background Pointer Black aluminum Adjustable black aluminum Bourdon tube Bronze soldered Bronze soldered siphon required for steam service Movement Patented Power Flex with polyester segment Patented Power Flex with polyester se...

Страница 85: ... BF S t a r 1 6 St ar 11 Sta r 5 St ar 3 S t a r 8 S t a r 3 0 B U Wilo Star Bronze body 60 Hz H ft 0 H m 5 10 15 20 2 4 6 8 10 12 14 Q US gpm 0 Q m 3 h 0 5 1 0 1 5 2 0 2 5 3 0 3 5 0 0 1 2 4 3 5 6 S t a r S 2 1 S t a r S 1 6 Wilo Star S 60 Hz 18 Standard Circulating Pumps Wilo Star Star S Wilo Star Star S Dimensions weights metric Wilo Star A B C D E F G H I Ø K Ø L M Weight approx Draw ing No mm ...

Страница 86: ...r 32 F 6 3 e 8 5 3 e 8 15 e 16 1 5 e 16 3 3 e 16 3 3 e 16 3 11 e 16 5 1 e 16 2 1 e 16 6 7 1 Star S 16 F 6 3 e 8 6 3 e 8 7 e 8 2 3 3 e 16 3 3 e 16 3 11 e 16 5 1 e 16 6 5 5 Star S 16 FX 6 3 e 8 6 3 e 8 7 e 8 2 3 3 e 16 3 3 e 16 3 11 e 16 5 1 e 16 6 5 5 Star S 16 BFX 6 3 e 8 6 3 e 8 7 e 8 2 3 3 e 16 3 3 e 16 3 11 e 16 5 1 e 16 7 0 5 Star S 21 F 6 3 e 8 6 3 e 8 7 e 8 2 3 3 e 16 3 3 e 16 3 11 e 16 5 1 ...

Страница 87: ...on port psi to avoid cavitation at fluid temperatures 122 F 50 C 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 203 F 95 C 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 230 F 110 C 14 5 14 5 14 5 14 5 14 5 14 5 14 5 14 5 14 5 Wilo Star bronze body 3 BS 5 BU 5 BFX 8 BS 11 BU 16 BFX 21 BFX 30 BU 32 BF available not available 16 Standard Circulating Pumps Wilo Star Star S Dimensions weights Wilo Star Star S Wilo Star Dra...

Страница 88: ...rves Wilo Star Wilo Star 16 F FX BFX Wilo Star 17 FX Wilo Star 21 F FX BFX Wilo Star 30 F BU H ft 0 0 P 1 W P 1 hp H m 10 0 30 70 5 10 15 20 5 10 15 US gpm 0 5 10 15 0 US gpm m 3 h 0 5 1 0 1 5 2 0 2 5 3 0 Q 3 5 4 0 m 3 h 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 0 0 5 0 02 0 0 04 0 06 0 08 0 10 0 12 20 40 50 80 60 1 0 1 5 2 0 2 5 4 0 3 0 4 5 3 5 5 0 5 5 6 0 Wilo Star 16 F FX BFX 60 Hz H ft 0 0 P 1 W P 1 h...

Страница 89: ...30 11 1 8 283 12 1 2 318 11 5 0 9 BJH J 6 2 50 8 3 76 2 300 20 7 500 34 5 4 102 3 1 4 89 14 1 2 368 12 1 2 318 15 1 8 384 15 6 8 Notes 1 Maximum temperature controlled by resilient seat seal material 2 Replace asterisk with desired Model Number Data applicable to all models 3 Available with SS trim only 4 Maximum pressure on steam is 250 psig 5 Maximum pressure on steam is 300 psig 6 For C dimensi...

Страница 90: ... B16 Note 1 Corrosion preventative coating 23 22 21 20 19 18 15 14 13 12 11 16 17 18 19 20 21 27 28 29 30 31 24 25 26 Kunkle Safety and Relief Products Tyco reserves the right to change product design and specifications KUKMC 0392 without notice Copyright 2002 by Tyco International Ltd 9 Models 910 911 912 913 916 917 918 919 920 921 and 927 Parts and Materials Models 912 913 918 919 Threaded Cap ...

Страница 91: ...8 475 1049 1865 2913 4781 7470 12234 500 1102 1960 3062 5026 7853 12861 550 1210 2151 3360 5516 600 1317 2342 3658 6005 650 1425 2533 700 1532 2724 750 1639 2915 800 1747 3106 850 1849 3298 900 1957 3489 Kunkle Safety and Relief Products Tyco reserves the right to change product design and specifications KUKMC 0392 without notice Copyright 2002 by Tyco International Ltd 11 Models 910 911 912 913 9...

Страница 92: ...y internal threads To do so may cause the sealing compound to enter the valve and cause seat leakage Do not use the valve body or bonnet for installing the valve in threaded connections Use the wrench flats provided to tighten the valve to the connecting pipe and do not overtighten To do so may cause valve leakage 4 For flanged valves use new gaskets and tighten the mounting studs evenly Operation...

Страница 93: ... and for reference only Certified drawings are available on request Vertical 3 8 1 2 3 4 1 1 1 4 1 1 2 1 4 3 8 1 2 3 4 1 1 1 4 1 1 2 1 3 4 2 1 8 2 3 8 2 15 16 3 1 16 1 1 8 1 3 8 1 5 8 1 7 8 2 5 16 2 1 2 9 16 1 1 16 13 16 1 1 16 1 5 16 1 9 16 3 4 1 1 1 4 1 1 2 1 3 4 2 1 4 9 32 13 32 19 32 3 4 7 8 3 8 1 2 5 8 7 8 1 1 16 1 3 16 Vacuum Required to Open Series Size Body Outlet Ball Seal Explanation of ...

Страница 94: ...athematically gives the relationship bet ween the rate of flow and the pressure drop The flow formula used was recommended by the Fluid Controls Institute INCHES HG VACUUM NOTE Capacities will vary slightly due to position of installation or kind of ball SCFM AIR SCFM AIR VB8 76 VB8 51 VB8 38 VB8 101 VB8 126 VB8 151 Vacuum Breakers page 3 Dimensions are in inches and for reference only Certified d...

Страница 95: ... Engaged Length When piping in the vacuum breaker attention should be given to the engaged length E 1 The vacuum breaker should never be installed such that the screen is in the flow path In instances of high velocities the correct operation can be disrupted as well as damage to the vacuum breaker 2 Vacuum breakers should be installed in pipe couplings to prevent damage on installation An example ...

Страница 96: ...r supply boilers over 730 000 BTU Hr output heating domestic water and for steam coil storage water heaters Use Series 340 342 tested under ANSI Z21 22 with rating as certified and listed by CSA SPECIAL MODEL No 340X 8 M4Z 1 1 2 38mm size only Pressure setting 175 psi 5 17 bars Temp 210 F 98 9 C Certified by CSA only For Heaters with Direct Top Use standard or extra length extension thermostat Max...

Страница 97: ...00 14 370 000 Series 174A Set 3 4 x 1 1 x 1 1 4 1 1 4 x 1 1 2 1 1 2 x 2 2 x 2 1 2 Pressure 20 x 25mm 25 x 32mm 32 x 40mm 40 x 50mm 50 x 65mm psi bars Model M3 Model M1 Model M1 Model M Model M 30 2 07 925 000 1 300 000 2 105 000 2 900 000 5 250 000 33 2 27 989 000 1 390 000 2 250 000 3 100 000 5 613 000 35 2 41 1 032 000 1 450 000 2 345 000 3 235 000 5 855 000 36 2 48 1 053 000 1 480 000 2 395 000...

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Страница 100: ...ce are covered in the manual supplied with the product All equipment must comply with local codes Ace Heating Solutions LLC 2701 S Harbor Blvd Santa Ana CA 92704 714 540 2230 Fax 714 540 2239 www aceheatingllc com Ace Heating Solutions LLC All rights reserved Printed in the USA Performance specifications are effective with date of issue and are subject to change without prior notice The brand and ...

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