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50
Hanover Road, Florham P
ark, New Jersey 07932 www
.ascovalve.com
Pa
ge 2 of 4
Form
No.V6584R8
facilitate
wiring,
the
solenoid
may
be
rotated
360
. F
or
the
watertight
and
explosionproof
solenoid,
electrical
fittings
must
be
approved
for
use
in
the
approved
hazardous
locations.
CA
UTION
:
Cryogenic
Applications
-
Solenoid
lead
wire
insulation
should
not
be
subjected
to
cryogenic
temperatures.
Adequate
lead wire protection and routing must be provided.
Additional
W
iring
Instr
uctions F
or
Optional
Features:
Open
-
Frame
solenoid with 1/4
spade terminals.
For
solenoids
supplied
with
screw
terminal
connections
use
#
12-18
A
W
G
stranded
copper
wire
rated
at
90
C
or
greater.
Torque
terminal
block
screws
to 10 ± 2 in-lbs [1,0 ± 1,2 Nm]. A tapped hole is provided in the solenoid for grounding,
use
a
#
10-32
machine
screw.
Torque
grounding
screw
to
15
-
20
in-lbs
[1,7
-
2,3
Nm].
On
solenoids
with
screw
terminals,
the
socket
head
screw
holding
the
terminal
block
to
the
solenoid
is
the
grounding
screw.
Torque
the
screw
to
15
-
20
in-lbs
[1,7
-
2,3
Nm]
with
a
5/32
hex
key
wrench.
Junction
Box
The
junction
box
is
used
with
spade
or
screw
terminal
solenoids
only
and
is
provided
with
a
grounding
screw
and
a
1/2
conduit
connection.
Connect
#
12-18
A
WG
standard
copper
wire
only
to
the
screw
terminals.
W
ithin
the
junction
box
use
field
wire
that
is
rated
90
C
or
greater
for
connections.
Fo
r
steam
service use 105
C rated wire up to 50 psi or use 125
C rated wire above
50
psi.
After
electrical
hookup,
replace
cover
gasket,
cover,
and
screws.
Tighten
screws
evenly
in
a
crisscross
manner.
DIN Plug Connector Kit No.K236034
1.
The
open-frame
solenoid
is
provided
with
DIN
terminals
to
accommodate
the
plug
connector
kit.
2.
R
emove
center
screw
from
plug
connector.
Using
a
small
screwdriver,
pry
terminal
block
from
connector
cover.
3.
Use
#
12-18
A
WG
stranded
copper
wire
rated
at
90
C
or
greater
for
connections.
Strip
wire
leads
back
approximately
1/4
f
or
installation
in
socket
terminals.
The
use
of
wire-end
sleeves
is
also
recommended
for
these
socket
terminals.
M
aximum
length
of
wire-end
sleeves
to
be
approximately
1/4
.ĂT
inning
of
the
ends
of
the
lead
wires
is
not
recommended.
4.
Thread
wire
through
gland
nut,
gland
gasket,
washer
and
connector
cover.
NOTE:
Connector
housing
may
be
rotated
in
90
increments
from
position
shown
for
alternate
positioning
of
cable
entry.
5.
Check
DIN
connector
terminal
block
for
electrical
markings.
Then
make
electrical
hookup
to
terminal
block
according
to
markings
on
it.
Snap
terminal
block
into
connector
cover
and
install
center
screw.
6.
Position
connector
gasket
on
solenoid
and
install
plug
connector.
Torque
center
screw
to
5
±
1
in-lbs
[0,6
±
1,1
Nm].
NOTE:
Alternating current (A
C)
and
direct
current
(DC) solenoids are built
differently.
T
o
convert
from
one
to
the
other,
it
may
be
necessary
to
change
the
complete
solenoid
including
the
core
and
solenoid
base
sub-assembly,
not
just
the
solenoid.
Consult
A
SCO.
Installation
of
Solenoid
Solenoids
may
be
assembled
as
a
complete
unit.
Tightening
is
accomplished
by
means
of
a
hex
flange
at
the
base
of
the
solenoid.
Installation
of
Panel
Mounted
Solenoid
(See
Figure
1)
1.
Disassemble
solenoid
following
instruction
under
Solenoid
R
epla
c
ement
then
proceed
.
2.
Install
solenoid
base
sub-assembly
through
customer
panel.
3.
Position
spring
washer
on
opposite
side
of
panel
over
solenoid
base
sub-assembly.
4.
R
eplace
solenoid,
nameplate/retainer
and
red
cap.
5.
M
ake
electrical
hookup,
see
W
iring
section.
Solenoid
Temperature
Standard
solenoids
are
designed
for
continuous
duty
service.
When
the
solenoid
is
energized
for
a
long
period,
the
solenoid
becomes
hot
and
can
be
touched
by
hand
only
for
an
instant.
This
is
a
safe
operating
temperature.
MAINTENANCE
W
ARNING:
T
o
prevent
the
possibility
of
death,
serious
injury
or
property
damage,
turn
off
electrical
power
,
depressurize
solenoid
operator
and/or
valve,
and
vent
fluid
to
a
safe
area
before
servicing.
Cleaning
All
solenoid
operators
and
valves
should
be
cleaned
periodically.
The
time
between
cleaning
will
vary
depending
on
medium
and
service
conditions.
In
general,
if
the
voltage
to
the
solenoid
is
correct,
sluggish
valve
operation,
excessive
noise
or
leakage
will
indicate
that
cleaning
is
required.
Clean
strainer
or
filter
when
cleaning
the
valve.
Preventive
Maintenance
Keep
the
medium
flowing
through
the
solenoid
operator
or
valve
as
free
from
dirt
and
foreign
material
as
possible.
While
in service, the solenoid operator or valve should be operated at least
once
a
month
to
insure
proper
opening
and
closing.
Depending
on
the
medium
and
service
conditions,
periodic
inspection
of
internal
valve
parts
for
damage
or
excessive
wear
is
recommended.
Thoroughly
clean
all
parts.
R
eplace
any
worn
or
damaged
parts.
Causes
of
Improper
Operation
Faulty
Control
Circuit:
Check
the
electrical
system
by
energizing
the
solenoid.
A metallic
c
li
c
k
signifies
that
the
solenoid
is
operating.
Absence
of the
c
li
c
k
indicates
loss
of
power
supply.
Check
for
loose
or
blown
fuses,
open-circuited
or
grounded
solenoid,
broken
lead
wires
or
splice
connections.
Burned
-
Out
Solenoid:
Check
for
open-circuited
solenoid.
R
eplace
if
necessary.
Check
supply
voltage;
it
must
be
the
same
as
specified
on
nameplate/retainer
and
marked
on
the
solenoid.
Check
ambient
temperature
and
check
that
the
core
is
not
jammed.
Low
V
oltage:
Check
voltage
across
the
solenoid
leads.
Voltage
must
be
at
least
8
5
%
of
rated
voltage.
Solenoid
R
eplacement
1.
Disconnect
conduit,
coil
leads,
and
grounding
wire.
NOTE:
Any
optional
parts
attached
to
the
old
solenoid
must
be
reinstalled
on
the
new
solenoid.
F
or
3-way
construction,
piping
or
tubing
must
be
removed
from
pipe
adapter.
2.
Disassemble
solenoids
with
optional
features
as
follows:
Spade or Screw T
erminals
R
emove
terminal
connections,
grounding
screw,
grounding
wire,
and
terminal
block
(screw
terminal
type
only).
NOTE:
For
screw
terminals,
the
socket
head
screw
holding
the
terminal
block
serves
as
a
grounding
screw.
Junction Box
R
emove
conduit
and
socket
head
screw
(use
5/32
hex
key
wrench)
from
center
of
junction
box.
Disconnect
junction
box
from
solenoid.
DIN Plug Connector
R
emove
center
screw
from
DIN
plug
connector.
Disconnect
DIN
plug
connector
from
adapter.
R
emove
socket
head
screw
(use
5/32
hex
key
wrench),
DIN
terminal
adapter,
and
gasket
from
solenoid.
3.
Snap
off
red
cap
from
top
of
solenoid
base
sub-assembly.
F
or
3-way
construction
with
pipe
adapter
(Figure
3),
remove
pipe
adapter,
nameplate
and
solenoid.
Omit
steps
4
and
5.
4.
Push
down
on
solenoid.
Then
using
a
suitable
screwdriver,
insert
blade
between
solenoid
and
nameplate/retainer.
Pry
up
slightly
and
push
to
remove.
NOTE:
Series
8202G
solenoids
have
a
spacer
between
the
nameplate/
retainer
and
solenoid.
5.
R
emove
solenoid
from
solenoid
base
sub-assembly.
6.
R
eassemble
in
reverse
order
of
disassembly.
Use
exploded
views
for
identification
and
placement
of
parts.
7.
Torque
pipe
adapter
to
90
inch-pounds
maximum
[10,2
Nm
maximum].
Then
make
up
piping
or
tubing
to
pipe
adapter
on
solenoid.
Disassembly
and
R
eassembly
of
Solenoids
1.
R
emove
solenoid,
see
Solenoid R
epla
c
ement
.
2.
R
emove
spring
washer
from
solenoid
base
sub-assembly.
F
or
3-way
construction,
remove
plugnut
gasket.
3.
Unscrew
solenoid
base
sub-assembly
from
valve
body.
4.
R
emove
internal
solenoid
parts
for
cleaning
or
replacement.
Use
exploded
views
for
identification
and
placement
of
parts.
5.
If
the
solenoid
is
part
of
a
valve,
refer
to
basic
valve
installation
and
maintenance
instructions
for
further
disassembly.
6.
Torque
solenoid
base
sub-assembly
and
adapter
to
175±25
in-lbs
[19,8±2,8
Nm].
ORDERING INFORMA
TION FOR ASCO SOLENOIDS
When
Ordering
Solenoids
for
A
SCO
Solenoid
Operators
or
Valves,
order
the
number
stamped
on
the
solenoid.
Also
specify
voltage
and
frequency.
Pa
ge 1 of 4
50 Hanover Road, Florham P
ark, New Jersey 07932 www
.ascovalve.com
MM
All Rights Reserved.
Printed in U
.S.A.
Installation
&
Maintenance
Instructions
SERIES
Fo
rm
No.V6584R8
OPEN-FRAME,
GENERAL
PURPOSE,
W
ATERTIGHT/EXPL
OSIONPROOF
SOLENOIDS
8003G 8202G
Ċ
SER
VICE
NOTICE
Ċ
AS
CO
solenoid
valves with design change letter
G
"
or
H
"
in the catalog
number
(ex.
8210G
1)
have
an
epoxy
encapsulated
A
SCO
R
ed
Hat
II
solenoid.
This
solenoid
replaces
some
of
the
solenoids
with
metal
enclosures
and
open-frame
constructions.
Follow
these
installation
and
maintenance
instructions
if
your
valve
or
operator
uses
this
solenoid.
See
s
e
p
a
r
ate
inst
r
u
c
ti
o
ns
f
or
basi
c
valve.
DESCRIPTION
Catalog
numbers
8003G
and
8202G
are
epoxy
encapsulated
pull-type
solenoids.
The
green
solenoid
with
lead
wires
and
1/2
Ăconduit
connection
is
designed
to
meet
Enclosure
Type
1-General
Purpose,
Type
2-Dripproof,
Types
3
and
3S-R
aintight,
and
Types
4
and
4
X
-W
atertight.
The
black
solenoid
on
catalog
numbers
prefixed
EF
"
or
EV
"
is
designed
to
meet
Enclosure
T
ypes
3
and
3S-R
aintight,
Types
4
and
4
X
-W
atertight,
Types
6
and
6P-Submersible,
Type 7 (A,
B
, C
&
D)
Explosionproof
Class
I,
Division
1 Groups A,
B
, C,
&
D and T
ype 9 (E, F
,
&
G)-Dust-Ignitionproof
Class
II,
Division
1
Groups
E,
F
&
G.
The
Class
II,
Groups
F
&
G
Dust
L
ocations
designation
is
not
applicable
for
solenoids
or
solenoid
valves
used
for
steam
service
or
when
a
class
H
"
solenoid
is
used.
See
Temperature Limitations
section
for
solenoid
identification
and
nameplate/retainer
for
service.
When
installed
just
as
a
solenoid
and
not
attached
to
an
A
SCO
valve,
the
core
has
a
0.250-28
UNF-2
B
tapped
hole,
0.38
or
0.63
minimum
full
thread.
NOTE:
Catalog
number
prefix
EV
"
denotes
stainless
steel
construction.
Catalog
numbers
8202G1,
8202G3,
8202G5
and
8202G7
are
epoxy
encapsulated
push-type,
reverse-acting
solenoids
having
the
same
enclosure
types
as
previously
stated
for
Catalog
numbers
8003G1
and
8003G2.
Series
8003G
and
8202G
solenoids
are
available
in:
Open
-
Frame
Constr
uction:
The
green
solenoid
may
be
supplied
with
1/4
spade,
screw
or
DIN
terminals.
(R
efer
to
Figure
4)
Panel Mounted Constr
uction:
These
solenoids
are
specifically
designed
to
be panel mounted by the customer through a panel having a .062 to .093
maximum
wall
thickness.
R
efer
to
Figure
1
and
section
on
Installation of
Panel Mounted Solenoid.
Optional
F
eatures
For
Type
1
-
General
Purpose
Constr
uction
Only
Junction
Box:
This
junction
box
construction
meets
Enclosure
Types
2,3,3S,4,
and
4
X
. Only
solenoids
with
1/4
spade
or
screw
terminals
may
have
a junction box. The junction box provides a 1/2
conduit
connection,
grounding
and
spade
or
screw
terminal
connections
within
the
junction
box
(See
Figure
5).
D
IN
Plug Connector Kit No.K236034:
Ă Use this kit only for solenoids
with
DIN
te
rm
in
al
s.
T
he
D
IN
pl
ug
c
on
ne
ct
or
k
it
pr
ov
id
es
a
tw
o
po
le
w
it
h
grounding
contact
DIN
Type
43650
construction
(See
Figure
6).
OPER
ATION
Series
8003G
-
When
the
solenoid
is
energized,
the
core
is
drawn
into
the
solenoid
base
sub-assembly.
IMPOR
TANT
:
When
the
solenoid
is
de
-
energized,
the
initial
return
force
for
the
core,
whether
developed
by
spring,
pressure,
or
weight,
must
exert
a
minimum
force
to
overcome
residual
magnetism created by the solenoid. Minimum return force for AC
construction is 11 ounces, and 5 ounces for DC constr
uction.
Series
8202G
-
When
the
solenoid
is
energized,
the
disc
holder
assembly
seats
against
the
orifice.
When
the
solenoid
is
de-energized
, the
disc
holder
assembly
returns.
IMPOR
TANT
:
Initial
return
force
for
the
disc
or
disc
holder
assembly
, whether
developed
by
spring,
pressure,
or
weight,
must
exert
a
minimum
force
to
overcome
residual
magnetism
created
by
the
solenoid. Minimum return force is 1 pound, 5 ounces.
INST
ALLATION
Check
nameplate
for
correct
catalog
number,
service,
and
wattage.
Check
front
of
solenoid
for
voltage
and
frequency.
W
ARNING
:
El
ect
rica
l ha
za
rd
fro
m
the
accessi
bi
lit
y
of
live
p
ar
ts
. T
o
pre
ve
nt
the
p
os
si
bi
lity
o
f d
ea
th,
Ăs
er
io
us
in
ju
ry
o
r
pro
pe
rty
da
m
ag
e,
ins
ta
ll
the
o
pe
n
-
fra
m
e
so
le
no
id
in
an
e
ncl
osure.
F
OR
B
LA
CK
E
NCLO
SURE
T
YP
ES
7
AN
D
9
O
NL
Y
CA
UTION
:
To
prevent
fire
or
explosion,
do
not
install
solenoid
and/or
valve where ignition temperature of hazardous atmosphere is
less
than 165
C. On valves used for steam service or when a class
H" solenoid is used, do not install in hazardous atmosphere where ignition temperature is less than 180
C. See nameplate/retainer for
service.
NOTE:
These
solenoids
have
an
internal
non-resetable
thermal
fuse
to
limit
solenoid
temperature
in
the
event
that
extraordinary
conditions
occur
which
could
cause
excessive
temperatures.
These
conditions
include
high
input
voltage,
a
jammed
core,
excessive
ambient
temperature
or
a
shorted
solenoid,
etc.
This
unique
feature
is
a
standard
feature
only
in
solenoids
with
black
explosionproof/dust-ignitionproof
enclosures
(T
ypes
7
&
9).
CA
UTION
:
T
o
protect
the
solenoid
valve
or
operator
, install
a
strainer or filter
, suitable for the service involved in the inlet side as
close
to
the
valve
or
operator
as
possible.
Clean
periodically
depending
on service conditions. See ASCO Series 8600, 8601, and
8602 for strainers.
Temperature
Limitations
Fo
r
maximum
valve
ambient
temperatures,
refer
to
chart.
The
temperature
limitations
listed,
only
indicate
maximum
application
temperatures
for
field
wiring
rated
at
90
C.
Check
catalog
number
prefix
and
watt
rating
on
nameplate
to
determine
maximum
ambient
temperature.
See
valve
installation
and
maintenance
instructions
for
maximum
fluid
temperature.
NOTE:
For
steam
service,
refer
to
W
iring
section,
Jun
c
tion
Box
for
temperature
rating
of
supply
wires.
Temperature Limitations F
or Series 8003G or 8202G Solenoids
for use on V
alves Rated at 10.1, 11.6, 17.1, or 22.6 W
atts
W
att
Rating
Catalog
Number Coil Prefix
Class of Insulation
Maximum
Ambient T
emp.
10.1 & 17.1
None, FB, KF
, KP
SC, SD
, SF
, & SP
,
F
125
F (51.7
C)
10.1 & 17.1
HB, HT
, KB, KH,
S
S, ST
, SU
,
H
140
F (60
C)
11.6 & 22.6
None, FB,KF
, KP
,
SC, SD
, SF
, & SP
.
F
104
F (40
C)
11.6 & 22.6
HP
, HT
, KB, KH,
S
S, ST
, SU
, & SV
H
104
F (40
C)
M
inimum
ambient
temperature
-40
F
(-40
C)
.
Positioning
This
solenoid
is
designed
to
perform
properly
when
mounted
in
any
position.
However,
for
optimum
life
and
performance,
the
solenoid
should
be
mounted
vertically
and
upright
to
reduce
the
possibility
of
foreign
matter
accumulating
in
the
solenoid
base
sub-assembly
area.
W
iring
Wiring
must
comply
with
local
codes
and
the
National
Electrical
Code.
All
solenoids
supplied
with
lead
wires
are
provided
with
a
grounding
wire
which
is
green
or
green
with
yellow
stripes
and
a
1/2
conduit
connection.
T
o
Содержание Mini-Pack
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