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50

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ark, New Jersey 07932   www

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Pa

ge 2 of  4

Form 

No.V6583R7

10

 

±

 2

 i

n

-

lb

s

 [1

,

±

 1

,

Nm

]

.

 

A

 t

appe

d

 

ho

l

e

 i

s

 

pr

o

vi

de

d

 i

n

 t

he

 

so

l

en

o

i

d

 f

or

gr

ound

i

ng,

 

us

e

 

a

 #

10

-

32

 

ma

ch

i

ne

 

sc

re

w.

 

To

rq

ue

 

gr

ound

i

ng

 

sc

re

w

 t

o

 1

-

20

i

n-

lb

s

 [1

,

-

 2

,

Nm

]

.

 

On

 

so

l

en

o

i

ds

 

w

it

h

 

sc

re

w

 t

er

m

i

na

l

s,

 t

he

 

so

ck

e

head

 

scr

ew

ho

l

d

i

ng

 t

he

 t

er

m

i

na

l b

l

oc

k

 t

o

 t

he

 

so

l

en

o

i

d

 i

s

 t

he

 

gr

ou

nd

i

ng

 

sc

re

w.

 

To

rq

ue

 t

he

sc

re

w

 t

o

 1

-

 2

i

n-

lb

s

 [1

,

-

 2

,

Nm

]

.

 

w

it

h

 

a

 5

/3

2

 

hex

 

ke

wr

en

ch

.

Junction Box

The

 j

unc

ti

on

 b

ox

 i

s

 

used

 

w

it

h

 

spade

 

or

 

screw

 t

erm

i

na

so

l

eno

i

ds

 

on

ly 

and

 i

s

pro

vi

ded

 

w

it

h

 

a

 

ground

i

ng

 

screw

 

and

 

a

 1/2

 

condu

it 

connec

ti

on.

 

Connec

t

#12

-

18

 

AW

G

 

s

t

andard

 

copper

 

w

i

re

 

on

ly 

t

o

 t

he

 

screw

 t

erm

i

na

l

s.

 

W

it

h

i

n

 t

he

j

unc

ti

on

 b

ox

 

use

 fi

e

l

d

 

w

i

re

 t

ha

t i

s

 

ra

t

ed

 9

0

C

 

or

 

grea

t

er

 f

or

 

connec

ti

ons.

 

Fo

r

s

t

eam

 

ser

vi

ce

 

use

 105

C

 

ra

t

ed

 

w

i

re

 

up

 t

o

 50 

ps

or

 

use

 125

C

 

ra

t

ed

 

w

i

re

 

a

b

o

v

e

50

 

ps

i

.

 

A

ft

er

 

e

l

ec

t

r

i

ca

hookup,

 

rep

l

ace

 

co

v

er

 

gaske

t

,

 

co

v

er,

 

and

 

screws.

T

i

gh

t

en

 

screws

 

e

v

en

ly 

i

n

 

a

 

cr

i

sscross

 

manner.

DIN Plug Connector Kit No.K236

-

034

1

.

The

 

open-

f

rame

 

so

l

eno

i

d

 i

s

 

pro

vi

ded

 

w

it

h

 

D

I

N

 t

erm

i

na

l

s

 t

o

accommoda

t

e

 t

he

 

D

I

N

 

p

l

ug

 

connec

t

or

 

k

it

.

2

.

Remo

v

e

 

cen

t

er

 

screw

 f

rom

 

p

l

ug

 

connec

t

or.

 

Us

i

ng

 

a

 

sma

ll 

screwdr

iv

er,

 

pr

y

t

erm

i

na

l b

l

ock

 f

rom

 

connec

t

or

 

co

v

er.

3

.

Use

 #12

-

18 

AW

G

 

s

t

randed

 

copper

 

w

i

re

 

ra

t

ed

 

a

t 90

C

 

or

 

grea

t

er

 f

or

connec

ti

ons.

 

S

t

r

i

p

 

w

i

re

 l

eads

 b

ack

 

approx

i

ma

t

e

ly 

1/4

f

or

 i

ns

t

a

ll

a

ti

on

 

i

n

socke

t t

erm

i

na

l

s.

 

The

 

use

 

o

w

i

re-end

 

s

l

ee

v

es

 i

s

 

a

l

so

 

recommended

 f

or

t

hese

 

socke

t

erm

i

na

l

s.

 M

ax

i

mum

 l

eng

t

h

 

o

w

i

re-end

 

s

l

ee

v

es

 t

o

 b

e

approx

i

ma

t

e

ly

 1/4

.

 

 

T

i

nn

i

ng

 

o

t

he

 

ends

 

o

t

he

 l

ead

 

w

i

res

 i

s

 

no

t

recommended.

4

.

Thread

 

w

i

re

 t

hrough

 

g

l

and

 

nu

t

,

 

g

l

and

 

gaske

t

,

 

washer,

 

and

 

connec

t

or

co

v

er.

NOT

E:

  

Connec

t

or

 

co

v

er

 

ma

b

e

 

ro

t

a

t

ed

 i

n

 9

0

 i

ncremen

t

s

 f

rom

 

pos

iti

on

shown

 f

or

 

a

lt

erna

t

e

 

pos

iti

on

i

ng

 

o

ca

bl

e

 

en

t

r

y

.

5

.

Check

 

D

I

N

 

connec

t

or

 t

erm

i

na

l bl

ock

 f

or

 

e

l

ec

t

r

i

ca

mark

i

ngs.

 

Then

 

make

e

l

ec

t

r

i

ca

hookup

 t

o

 t

erm

i

na

l bl

ock

 

accord

i

ng

 t

o

 

mark

i

ngs

 

on

 it

.

 

Snap

t

erm

i

na

l b

l

ock

 i

n

t

o

 

connec

t

or

 

co

v

er

 

and

 i

ns

t

a

ll 

cen

t

er

 

screw.

6

.P

os

iti

on

 

connec

t

or

 

gaske

on

 

so

l

eno

i

d

 

and

 i

ns

t

a

ll 

p

l

ug

 

connec

t

or.

 

Torque

cen

t

er

 

screw

 t

o

 5

 

±

 1

 i

n-

lb

s

 [0

,

±

 1

,

Nm

]

.

NOT

E:

  

A

lt

erna

ti

ng

 

curren

(A

C)

 

and

 

d

i

rec

curren

(DC)

 

so

l

eno

i

ds

 

are

 b

u

ilt

d

iff

eren

tly

.

 

To

 

con

v

er

t f

rom

 

one

 t

o

 t

he

 

o

t

her,

 it 

ma

b

e

 

necessar

t

o

 

change

t

he

 

comp

l

e

t

e

 

so

l

eno

i

d

 i

nc

l

ud

i

ng

 t

he

 

core

 

and

 

so

l

eno

i

d

 b

ase

 

su

b

-assem

bly

,

no

t j

us

t t

he

 

so

l

eno

i

d.

 

Consu

lt 

A

SCO.

Installation

 of 

Solenoid

So

l

eno

i

ds

 

ma

b

e

 

assem

bl

ed

 

as

 

a

 

comp

l

e

t

e

 

un

it

.

 

T

i

gh

t

en

i

ng

 i

s

 

accomp

li

shed

by

 

means

 

o

a

 

hex

 f

l

ange

 

a

t

he

 b

ase

 

o

t

he

 

so

l

eno

i

d.

  

The

 3/4

 b

onne

t

cons

t

ruc

ti

on

 

(F

i

gure

 1

)

 

mus

t b

e

 

d

i

sassem

bl

ed

 f

or

 i

ns

t

a

ll

a

ti

on

 

and

 i

ns

t

a

ll

ed

w

it

h

 

a

 

spec

i

a

wrench

 

adap

t

er.

Installation

 of 

Panel 

Mounted 

Solenoid 

(See

 

F

i

gure

 3

)

D

i

sassem

bl

e

 

so

l

eno

i

d

 f

o

ll

ow

i

ng

 i

ns

t

ruc

ti

on

 

under

 

Solenoid R

epla

c

ement

 t

hen

proceed

3/4

 V

alve Bonnet Constr

uction

1

.

I

ns

t

a

ll 

re

t

a

i

ner

 

(con

v

ex

 

s

i

de

 t

o

 

so

l

eno

i

d)

 i

n

 1

.

312 

d

i

ame

t

er

 

moun

ti

ng

 

ho

l

e

i

n

 

cus

t

omer

 

pane

l

.

2

.

Then

 

pos

iti

on

 

spr

i

ng

 

washer

 

o

v

er

 

p

l

ugnu

t/

core

 t

u

b

e

 

su

b

-assem

bly

.

3

.

I

ns

t

a

ll 

p

l

ugnu

t/

core

 t

u

b

e

 

su

b

-assem

bly 

t

hrough

 

re

t

a

i

ner

 i

n

 

cus

t

omer

pane

l

.

 

Then

 

rep

l

ace

 

so

l

eno

i

d,

 

namep

l

a

t

e

/

re

t

a

i

ner

 

and

 

red

 

cap.

15/16

 V

alve Bonnet Constr

uction

 

 

1

.

I

ns

t

a

ll 

so

l

eno

i

d

 b

ase

 

su

b

-assem

bly 

t

hrough

 0

.

69 

d

i

ame

t

er

 

moun

ti

ng

 

ho

l

e

i

n

 

cus

t

omer

 

pane

l

.

2

.P

os

iti

on

 

spr

i

ng

 

washer

 

on

 

oppos

it

e

 

s

i

de

 

o

pane

o

v

er

 

so

l

eno

i

d

 b

ase

su

b

-assem

bly 

t

hen

 

rep

l

ace.

Solenoid 

Temperature

S

t

andard

 

so

l

eno

i

ds

 

are

 

des

i

gned

 f

or

 

con

ti

nuous

 

du

ty 

ser

vi

ce.

 

When

 t

he

so

l

eno

i

d

 i

s

 

energ

i

zed

 f

or

 

a

 l

ong

 

per

i

od,

 t

he

 

so

l

eno

i

d

 b

ecomes

 

ho

and

 

can

 b

e

t

ouched

 by 

hand

 

on

ly 

f

or

 

an

 i

ns

t

an

t

.

 

Th

i

s

 i

s

 

a

 

sa

f

e

 

opera

ti

ng

 t

empera

t

ure.

MAINTENANCE

 

  W

ARNING:

   T

prevent 

the 

possibility 

of 

death,

serious 

injury 

or 

property 

damage, 

turn 

off 

electrical

power

depressurize 

solenoid 

operator 

and/or 

valve,

and

 vent 

fluid 

to 

safe 

area 

before 

servicing.

Cleaning

A

ll 

so

l

eno

i

d

 

opera

t

ors

 

and

 v

a

lv

es

 

shou

l

d

 b

e

 

c

l

eaned

 

per

i

od

i

ca

lly

.

  

The

 ti

me

b

e

t

ween

 

c

l

ean

i

ng

 

w

ill 

v

ar

depend

i

ng

 

on

 

med

i

um

 

and

 

ser

vi

ce

 

cond

iti

ons.

 I

n

genera

l

,

 if 

t

he

 v

o

lt

age

 t

o

 t

he

 

so

l

eno

i

d

 i

s

 

correc

t

,

 

s

l

ugg

i

sh

 v

a

lv

e

 

opera

ti

on,

excess

iv

e

 

no

i

se

 

or

 l

eakage

 

w

ill 

i

nd

i

ca

t

e

 t

ha

c

l

ean

i

ng

 i

s

 

requ

i

red.

 

C

l

ean

s

t

ra

i

ner

 

or

 filt

er

 

when

 

c

l

ean

i

ng

 t

he

 v

a

lv

e.

Preventive

 Maintenance

Keep

 t

he

 

med

i

um

 fl

ow

i

ng

 t

hrough

 t

he

 

so

l

eno

i

d

 

opera

t

or

 

or

 v

a

lv

e

 

as

 f

ree

f

rom

 

d

i

r

and

 f

ore

i

gn

 

ma

t

er

i

a

as

 

poss

ibl

e.

Wh

il

e

 i

n

 

ser

vi

ce,

 t

he

 

so

l

eno

i

d

 

opera

t

or

 

or

 v

a

lv

e

 

shou

l

d

 b

e

 

opera

t

ed

 

a

t l

eas

t

once

 

a

 

mon

t

h

 t

o

 i

nsure

 

proper

 

open

i

ng

 

and

 

c

l

os

i

ng.

Depend

i

ng

 

on

 t

he

 

med

i

um

 

and

 

ser

vi

ce

 

cond

iti

ons,

 

per

i

od

i

c

 i

nspec

ti

on

 

o

f

i

n

t

erna

v

a

lv

e

 

par

t

s

 f

or

 

damage

 

or

 

excess

iv

e

 

wear

 i

s

 

recommended.

Thorough

ly

 

c

l

ean

 

a

ll 

par

t

s.

 

Rep

l

ace

 

an

 

worn

 

or

 

damaged

 

par

t

s.

Causes

 of 

Improper 

Operation

Faulty 

Control 

Circuit:

  

Check

 t

he

 

e

l

ec

t

r

i

ca

s

y

s

t

em

 by 

energ

i

z

i

ng

 t

he

so

l

eno

i

d.

 

A

 

me

t

a

lli

c

 

c

li

c

k

 

s

i

gn

ifi

es

 t

ha

t t

he

 

so

l

eno

i

d

 i

s

 

opera

ti

ng.

 

A

b

sence

o

f t

he

 

c

li

c

i

nd

i

ca

t

es

 l

oss

 

o

power

 

supp

ly

.

 

Check

 f

or

 l

oose

 

or

 b

l

own

 f

uses,

open-c

i

rcu

it

ed

 

or

 

grounded

 

so

l

eno

i

d,

 b

roken

 l

ead

 

w

i

res

 

or

 

sp

li

ce

connec

ti

ons.

Burned

-

Out 

Solenoid:

  

Check

 f

or

 

open-c

i

rcu

it

ed

 

so

l

eno

i

d.

 

Rep

l

ace

 if

necessar

y

.

 

Check

 

supp

ly 

v

o

lt

age

; it 

mus

b

e

 t

he

 

same

 

as

 

spec

ifi

ed

 

on

namep

l

a

t

e

/

re

t

a

i

ner

 

and

 

marked

 

on

 t

he

 

so

l

eno

i

d.

 

Check

 

am

bi

en

t

t

empera

t

ure

 

and

 

check

 t

ha

t t

he

 

core

 i

s

 

no

t j

ammed.

Low

 V

oltage:

  

Check

 v

o

lt

age

 

across

 t

he

 

so

l

eno

i

d

 l

eads.

 

Vo

lt

age

 

mus

t b

e

 

a

t

l

eas

t 85% 

o

ra

t

ed

 v

o

lt

age.

Solenoid 

R

eplacement

1

.O

n

 

so

l

en

o

i

ds

 

w

it

h

 l

ead

 

w

i

re

s

 

d

i

sc

onne

c

condu

it

,

 

co

il 

l

ead

s,

 

and

 

gr

ound

i

ng

w

i

re

.

NOT

E:

 

An

op

ti

ona

par

t

s

 

a

tt

ached

 t

o

 t

he

 

o

l

d

 

so

l

eno

i

d

 

mus

t b

e

 

re

i

ns

t

a

ll

ed

on

 t

he

 

new

 

so

l

eno

i

d.

2

.D

i

sassem

bl

e

 

so

l

eno

i

ds

 

w

it

h

 

op

ti

ona

l f

ea

t

ures

 

as

 f

o

ll

ows

:

Spade or Screw T

erminals

Remo

v

e

 t

erm

i

na

connec

ti

ons,

 

ground

i

ng

 

screw,

 

ground

i

ng

 

w

i

re,

 

and

t

erm

i

na

l b

l

ock

 

(screw

 t

erm

i

na

l ty

pe

 

on

ly

).

NOT

E:

  

Fo

r

 

screw

 t

erm

i

na

l

s,

 t

he

 

socke

head

 

screw

 

ho

l

d

i

ng

 t

he

 t

erm

i

na

l

bl

ock

 

ser

v

es

 

as

 

a

 

ground

i

ng

 

screw.

Junction Box

Remo

v

e

 

condu

it 

and

 

socke

head

 

screw

 

(use

 5/32

 

hex

 

ke

wrench)

 f

rom

cen

t

er

 

o

f j

unc

ti

on

 b

ox.

 

D

i

sconnec

t j

unc

ti

on

 b

ox

 f

rom

 

so

l

eno

i

d.

DIN Plug Connector

Remo

v

e

 

cen

t

er

 

screw

 f

rom

 

D

I

N

 

p

l

ug

 

connec

t

or.

 

D

i

sconnec

D

I

N

 

p

l

ug

connec

t

or

 f

rom

 

adap

t

er.

 

Remo

v

e

 

socke

head

 

screw

 

(use

 5/32

 

hex

 

ke

y

wrench),

 

D

I

N

 t

erm

i

na

adap

t

er,

 

and

 

gaske

t f

rom

 

so

l

eno

i

d.

3

.

Snap

 

o

ff 

red

 

cap

 f

rom

 t

op

 

o

so

l

eno

i

d

 b

ase

 

su

b

-assem

bly

.

4

.

Push

 

down

 

on

 

so

l

eno

i

d.

 

Then

 

us

i

ng

 

a

 

su

it

a

bl

e

 

screwdr

iv

er,

 i

nser

t bl

ade

 i

n

s

l

o

pro

vi

ded

 b

e

t

ween

 

so

l

eno

i

d

 

and

 

namep

l

a

t

e

/

re

t

a

i

ner.

 

Pr

up

 

s

li

gh

tly

and

 

push

 t

o

 

remo

v

e.

  

Then

 

remo

v

e

 

so

l

eno

i

d

 f

rom

 

so

l

eno

i

d

 b

ase

su

b

-assem

bly

.

5

.

Reassem

bl

e

 

us

i

ng

 

exp

l

oded

 v

i

ews

 f

or

 

par

t

s

 i

den

tifi

ca

ti

on

 

and

 

p

l

acemen

t

Disassembly

 and 

R

eassembly 

of 

Solenoids

1

.

Remo

v

e

 

so

l

eno

i

d,

 

see

 

Solenoid R

epla

c

ement

.

2

.

Remo

v

e

 f

i

nger

 

washer

 

or

 

spr

i

ng

 

washer

  f

rom

 

so

l

eno

i

d

 b

ase

su

b

-assem

bly

.

3

.

Unscrew

 

so

l

eno

i

d

 b

ase

 

su

b

-assem

bly

.

NOT

E:

 

 

Some

 

so

l

eno

i

d

 

cons

t

ruc

ti

ons

 

ha

v

e

 

a

 

p

l

ugnu

t/

core

 t

u

b

e

su

b

-assem

bly

,

 b

onne

gaske

and

 b

onne

i

n

 

p

l

ace

 

o

t

he

 

so

l

eno

i

d

 b

ase

su

b

-assem

bly

.

 

To

 

remo

v

e

 b

onne

use

 

spec

i

a

wrench

 

adap

t

er

 

supp

li

ed

 i

n

A

SCO

 

Re

b

u

il

d

 

K

it

.

 

Fo

r

 

wrench

 

adap

t

er

 

on

ly

,

 

order

 

A

SCO

 

W

rench

 

K

it

No.K

218948

.

4

.

The

 

core

 i

s

 

now

 

access

ibl

e

 f

or

 

c

l

ean

i

ng

 

or

 

rep

l

acemen

t

.

5

.

If

 t

he

 

so

l

eno

i

d

 i

s

 

par

o

a

 v

a

lv

e,

 

re

f

er

 t

o

 b

as

i

c

 v

a

lv

e

 i

ns

t

a

ll

a

ti

on

 

and

ma

i

n

t

enance

 i

ns

t

ruc

ti

ons

 f

or

 f

ur

t

her

 

d

i

sassem

bly

.

6

.

Reassem

bl

e

 

us

i

ng

 

exp

l

oded

 v

i

ews

 f

or

 i

den

tifi

ca

ti

on

 

and

 

p

l

acemen

o

f

par

t

s.

ORDERING INFORMA

TION

 FOR ASCO SOLENOIDS

 

When

 

Order

i

ng

 

So

l

eno

i

ds

 f

or

 

A

SCO

 

So

l

eno

i

d

 

Opera

t

ors

 

or

 

Va

lv

es,

 

order

t

he

 

num

b

er

 

s

t

amped

 

on

 t

he

 

so

l

eno

i

d.

 

A

l

so

 

spec

ify 

v

o

lt

age

 

and

 f

requenc

y

.

Pa

ge 1 of 4

50 Hanover Road, Florham P

ark, New Jersey 07932    www

.ascovalve.com

MM

              All Rights Reserved.

Printed in U

.S.A.

Installation

 &

 Maintenance 

Instructions

SERIES

Form

 No.V6583R7

OPEN-FRAME, 

GENERAL 

PURPOSE, 

W

ATERTIGHT/EXPL

OSIONPROOF 

SOLENOIDS

8016G

ĊSER

VICE

  NOTICEĊ

A

SCO

 

so

l

eno

i

d

 v

a

lv

es

 

w

it

h

 

des

i

gn

 

change

 l

e

tt

er

 

G

i

n

 t

he

 

ca

t

a

l

og

 

num

b

er

(examp

l

e

8210

G

 1

)

 

ha

v

e

 

an

 

epox

encapsu

l

a

t

ed

 

A

SCO

 

Red

 

Ha

II

so

l

eno

i

d.

 

Th

i

s

 

so

l

eno

i

d

 

rep

l

aces

 

some

 

o

f t

he

 

so

l

eno

i

ds

 

w

it

h

 

me

t

a

enc

l

osures

and

 

open-

f

rame

 

cons

t

ruc

ti

ons.

 

Fo

ll

ow

 t

hese

 i

ns

t

a

ll

a

ti

on

 

and

 

ma

i

n

t

enance

i

ns

t

ruc

ti

ons

 if 

y

our

 v

a

lv

e

 

or

 

opera

t

or

 

uses

 t

h

i

s

 

so

l

eno

i

d.

DESCRIPTION

Ca

t

a

l

og

 

num

b

ers

 8016

G

and

 8016

G

are

 

epox

encapsu

l

a

t

ed

 

pu

ll

-

ty

pe

so

l

eno

i

ds.

 

The

 

green

 

so

l

eno

i

d

 

w

it

h

 l

ead

 

w

i

res

 

and

 1/2

 

condu

it 

connec

ti

on

i

s

 

des

i

gned

 t

o

 

mee

t E

nc

l

osure

 

T

y

pe

 1

-Genera

Purpose,

 

T

y

pe

 2

-Dr

i

pproo

f

,

T

y

pes

 3

 

and

 3

S-Ra

i

n

ti

gh

t

,

 

and

 

T

y

pes

 4

 

and

 4

X

-W

a

t

er

ti

gh

t

.

 

The

 b

l

ack

so

l

eno

i

d

 

on

 

ca

t

a

l

og

 

num

b

ers

 

pre

fi

xed

 

E

F

i

s

 

des

i

gned

 t

o

 

mee

t E

nc

l

osure

T

y

pes

 3

 

and

 3

S-Ra

i

n

ti

gh

t

,

 

T

y

pes

 4

 

and

 4

X

-W

a

t

er

ti

gh

t

,

 

T

y

pes

 6

 

and

6

P-Su

b

mers

ibl

e,

 

T

y

pe

 7

 

(A,

 B

,

 

C,

 &

 

D)

 E

xp

l

os

i

onproo

C

l

ass

 I

,

 

D

ivi

s

i

on

 1

,

Groups

 

A,

 B

,

 

C,

 &

 

D

 

and

 

T

y

pe

 9

 

(

E

,

 

F,

 &

 

G)-Dus

t

-

I

gn

iti

onproo

C

l

ass

 II

,

D

ivi

s

i

on

 1

,

 

Groups

 E

,

 

F,

 &

 

G.

 

The

 

C

l

ass

 II

,

 

Groups

 

F

 &

 

G

 

Dus

t L

oca

ti

ons

des

i

gna

ti

on

 i

s

 

no

app

li

ca

bl

e

 f

or

 

so

l

eno

i

ds

 

or

 

so

l

eno

i

d

 v

a

lv

es

 

used

 f

or

 

s

t

eam

ser

vi

ce

 

or

 

when

 

a

 

c

l

ass

 

H

so

l

eno

i

d

 i

s

 

used.

 

See

 

Temperature Limitations

sec

ti

on

 f

or

 

so

l

eno

i

d

 i

den

tifi

ca

ti

on

 

and

 

namep

l

a

t

e

/

re

t

a

i

ner

 f

or

 

ser

vi

ce.

 

When

i

ns

t

a

ll

ed

 j

us

as

 

a

 

so

l

eno

i

d

 

and

 

no

a

tt

ached

 t

o

 

an

 

A

SCO

 v

a

lv

e,

 t

he

 

core

 

has

a

 0

.

250

-

28 

UNF-

2B 

t

apped

 

ho

l

e,

 0

.

38 

m

i

n

i

mum

 f

u

ll 

t

hread.

Series

 8016G 

solenoids 

are 

available 

in:

Open

-

Frame

 Constr

uction

The

 

green

 

so

l

eno

i

d

 

ma

b

e

 

supp

li

ed

 

w

it

h

 1/4

 

spade,

 

screw,

 

or

 

D

I

N

t

erm

i

na

l

s

 

(Re

f

er

 t

o

 

F

i

gure

 4

).

Panel Mounted Constr

uction

These

 

so

l

eno

i

ds

 

are

 

spec

ifi

ca

lly 

des

i

gned

 t

o

 b

e

 

pane

moun

t

ed

 by 

t

he

cus

t

omer

 t

hrough

 

a

 

pane

ha

vi

ng

 

a

 

.

062 

t

o

 

.

093 

max

i

mum

 

wa

ll 

t

h

i

ckness.

(Re

f

er

 t

o

 

F

i

gure

 3

 

and

 

sec

ti

on

 

on

 

Installation of P

anel Mounted Solenoid).

Optional

 F

eatures 

For 

Type 

-

 General 

Purpose

Constr

uction 

Only

Junction

 Box

Th

i

s

 j

unc

ti

on

 b

ox

 

cons

t

ruc

ti

on

 

mee

t

s

 E

nc

l

osure

 

T

y

pes

 2

,

3

,

3

S,

4

,

 

and

 4

X

.

On

ly 

so

l

eno

i

ds

 

w

it

h

 1/4

 

spade

 

or

 

screw

 t

erm

i

na

l

s

 

ma

ha

v

e

 

a

 j

unc

ti

on

b

ox.

 

The

 j

unc

ti

on

 b

ox

 

pro

vi

des

 

a

 1/2

 

condu

it 

connec

ti

on,

 

ground

i

ng

 

and

spade

 

or

 

screw

 t

erm

i

na

connec

ti

ons

 

w

it

h

i

n

 t

he

 j

unc

ti

on

 b

ox

 

(See

 

F

i

gure

5

).

DIN Plug Connector Kit No. K236034

Use

 t

h

i

s

 

k

it 

on

ly 

f

or

 

so

l

eno

i

ds

 

w

it

h

 

D

I

N

 t

er

m

i

na

l

s.

 

Th

e

 

D

I

N

 

p

l

ug

co

nne

c

t

or

 

k

it 

pr

o

vi

de

s

 

a

 t

wo

 

po

l

e

 

w

it

h

 

ground

i

ng

 

con

t

ac

D

I

N

 

T

y

pe

43650

 

cons

t

ruc

ti

on

 

(See

 

F

i

gure

 6

).

OPER

ATION

When

 t

he

 

so

l

eno

i

d

 i

s

 

energ

i

zed,

 t

he

 

core

 i

s

 

drawn

 i

n

t

o

 t

he

 

so

l

eno

i

d

 b

ase

su

b

-assem

bly

.

 

IMPOR

TANT

 When 

the 

solenoid 

is 

de

-

energized, 

the

initial

 return force for the core, whether developed by spring, pressure, or

weight,

 must exert a minimum force to overcome residual magnetism created

by the solenoid. Minimum return force for AC constr

uction is 11

 ounces, and

4 ounces for DC constr

uction.

INST

ALLATION

Check

 

namep

l

a

t

e

 f

or

 

correc

ca

t

a

l

og

 

num

b

er,

 

ser

vi

ce,

 

and

 

wa

tt

age.

 

Check

f

ron

o

so

l

eno

i

d

 f

or

 v

o

lt

age

 

and

 f

requenc

y

.

 W

ARNING

:  

El

ect

rica

l h

az

ar

fr

om

 th

accessi

bi

lit

y

of

 live

 p

ar

ts

.  T

pre

ve

nt

 the

 p

os

si

bi

lity

 o

f d

ea

th,

Ăs

er

io

us

in

ju

ry

 o

pro

pe

rty

 da

m

ag

e,

 ins

ta

ll 

the

 o

pe

-

 fra

m

e

so

le

no

id

 in

 an

 e

ncl

osure.

F

OR

 B

LA

CK

 E

NCLO

SURE

 T

YP

ES

 7

 

AN

D

 9

 O

NL

Y

CA

U

TION

:  T

pr

ev

ent 

fir

e o

r e

xp

lo

si

on

, d

o n

ot

 ins

tall

 so

leno

id

 a

nd

/o

r v

alv

e

wh

er

ig

ni

tio

te

m

pe

ra

tu

re

 

of

 

ha

za

rdo

us

 

atmo

sph

er

is

 

le

ss

 

th

an

 

165

 C

. O

va

lve

s u

se

d f

or s

te

am s

er

vi

ce

 o

r w

he

n a c

la

ss 

H

" s

ol

en

oi

d i

s u

se

d, d

o

no

ins

tall

 in

 haz

ar

do

us

 a

tm

os

pher

wher

ig

nitio

tem

pe

ra

tu

re

 is

 les

than

180

C

. S

ee

 n

am

ep

late/r

etainer

 fo

r s

er

vi

ce

.

NOT

E:

  

These

 

so

l

eno

i

ds

 

ha

v

e

 

an

 i

n

t

erna

non-rese

t

a

bl

e

 t

herma

l f

use

 t

o

li

m

it 

so

l

eno

i

d

 t

empera

t

ure

 i

n

 t

he

 

e

v

en

t t

ha

ex

t

raord

i

nar

cond

iti

ons

 

occur

wh

i

ch

 

cou

l

d

 

cause

 

excess

iv

e

 t

empera

t

ures.

 

These

 

cond

iti

ons

 i

nc

l

ude

 

h

i

gh

i

npu

t v

o

lt

age,

 

a

 j

ammed

 

core,

 

excess

iv

e

 

am

bi

en

t t

empera

t

ure

 

or

 

a

 

shor

t

ed

so

l

eno

i

d,

 

e

t

c.

 

Th

i

s

 

un

i

que

 f

ea

t

ure

 i

s

 

a

 

s

t

andard

 f

ea

t

ure

 

on

ly 

i

n

 

so

l

eno

i

ds

 

w

it

h

bl

ack

 

exp

l

os

i

onproo

f/

dus

t

-

i

gn

iti

onproo

enc

l

osures

 

(T

y

pes

 7

 &

 9

).

CA

UTION

 T

 protect 

the 

solenoid 

valve 

or 

operator

, install 

a

strainer or filter

, suitable for the service involved in the inlet side as

close

 to 

the 

valve 

or 

operator 

as 

possible. 

Clean 

periodically

depending

 on service conditions. See ASCO Series 8600, 8601, and

8602 for strainers.

Temperature

 Limitations

Fo

r

 

max

i

mum

 v

a

lv

e

 

am

bi

en

t t

empera

t

ures,

 

re

f

er

 t

o

 

char

t

.

 

The

 t

empera

t

ure

li

m

it

a

ti

ons

 li

s

t

ed,

 

on

ly 

i

nd

i

ca

t

e

 

max

i

mum

 

app

li

ca

ti

on

 t

empera

t

ures

 f

or

 fi

e

l

d

w

i

r

i

ng

 

ra

t

ed

 

a

90

C.

 

Check

 

ca

t

a

l

og

 

num

b

er

 

pre

fi

x

 

and

 

wa

tt 

ra

ti

ng

 

on

namep

l

a

t

e

 t

o

 

de

t

erm

i

ne

 

max

i

mum

 

am

bi

en

t

empera

t

ure.

 

See

 v

a

lv

e

i

ns

t

a

ll

a

ti

on

 

and

 

ma

i

n

t

enance

 i

ns

t

ruc

ti

ons

 f

or

 

max

i

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Содержание Mini-Pack

Страница 1: ...aintenance Manual Designed and Manufactured in Accordance with ASME Code Section VIII Division I Photo shown may vary from actual model Electric Mini Pack System Semi Instantaneous Water Heater Steam to Water System U ...

Страница 2: ......

Страница 3: ...ation Diagram Single wall Double wall 12 Before Start up Start up instructions Shut down instructions Safety features 15 Trouble shooting Guide 17 Maintenance Instruction Removing the tube bundle Mini pack component weights Gasket installation Tube bundle and bonnet installation Preventive maintenance Replacement parts Material Safety Data Sheet Contact Us Warranty Manufacturers Cut Sheets Disclai...

Страница 4: ...directly in the constant flow path of the hot domestic water outlet The integral circulator constantly recirculates a portion of the heated water to the cold water inlet making the total volume of the heater a tempering chamber This also eliminates any overheated water pockets caused by control valve lag when the hot water demand is suddenly reduced The Mini Pack features total rust free construct...

Страница 5: ... Atmospheric temperature H Serial number I Year built J Model number K Capacity L Square feet M Job number The Mini Pack Model Number SI H 08 L SW S A 1 25 SI Model SI Semi Instantaneous V Type H Horizontal V Vertical 08 Shell diameter in inches L Blank standard L Long XL Extra long bundle length SW Tube bundle type SW Single wall DW Double wall S Heating medium S Steam W Water A Control valve A A...

Страница 6: ...ACE BOILER INC Page 5 Parts of the Mini Pack ...

Страница 7: ...nimal water volume storage area is provided to give the controls sufficient time to react to the changes in water temperature The circulator constantly rotates the water in the shell eliminating any hot spots which could cause false readings at the control valve As the steam or boiler water passes through the tubes it is sub cooled by the incoming domestic cold water As the demand for hot water fl...

Страница 8: ... using its mounting brackets for wall ceiling or rack mounting The Mini Pack should be installed on a solid foundation preferably a concrete pad or with heavy duty bolting if mounted on a wall or ceiling Provide adequate clearance for normal inspection and maintenance purposes and allow tube pull clearance from the base of the unit A minimum clearance of 24 is recommended from all accessories for ...

Страница 9: ...8 1 2 0 035 90 ft lb 120 ft lb Notes Spray each stud bolt and nut generously with penetrating oil before re torque Gasket thickness before compression All partition gaskets are in width before compression All gaskets expand twice their width after compression These are recommended torque values Stud bolts must not be stressed above 60 of their yield strength Stud bolt torque T Bolt diameter Y Gap ...

Страница 10: ...the heater nameplate Verify the electrical supply using a voltmeter The voltage tie in leads are indicated on the wiring diagram For your safety turn off electrical power supply at the service entrance panel before making any electrical connections This unit contains sensitive control components and should be protected by a suitable commercial grade surge protection device and electrically grounde...

Страница 11: ...ACE BOILER INC Page 10 Installation Diagram Single Wall ...

Страница 12: ...ACE BOILER INC Page 11 Installation Diagram Double Wall ...

Страница 13: ...t set at 152qF the differential should be set at least 17 thus ensuring that the system does not start heating until the water temperature drops 17 degrees down to 135qF Remove the cover to access the adjustment wheel Refer to the included manufacturer s data sheet for adjustment information Figure 2 0 Figure 2 1 Figure 2 2 4 Close the shut off valve on the bonnet side heating medium side Slowly i...

Страница 14: ...ture gauge on the unit There should only be slight temperature fluctuations With no hot water fixtures on the temperature gauge should remain stable Watch the temperature for 5 minutes to verify the steam valve has closed If the temperature slowly creeps up the valve is leaking steam and may have debris on the seat or the valve requires zeroing Zeroing the valve requires adjusting the stem length ...

Страница 15: ...ilure 2 The single safety solenoid standard closes the air line from the Accritem to the actuator upon an over temp or power failure The three way valve also vents any air left in the actuator thus ensuring full shut off of the control valve 3 The relief valve is designed to relieve the pressure in the Mini Pack in the event the pressure gets too high 4 The double safety solenoid Optional feature ...

Страница 16: ...nstalled auxiliary steam trap s are operating properly 3 Erratic temperature control 1 Check the setting of the Accritem and its sensitivity screw and positioner if provided and verify a steady 30 PSI air supply pressure to the Accritem The outlet pressure gauge on the Accritem should read 30 PSI when fully opened and 0 PSI when fully closed If this is not the case the sensitivity screw needs adju...

Страница 17: ...mal operating conditions When the system is off or an over temp condition occurs the solenoid should be de energized and venting air out of its third port 5 Check for and clean out any debris in the upstream strainer valve body and valve seat The valve seat may be worn or damaged and unable to seal properly See Technical literature enclosed 6 Zeroing the Powers Actuator The actuator spring tension...

Страница 18: ...ently for discharge If the relief valve is leaking or does not operate freely it should be replaced HIGH LIMIT AQUASTAT The Mini Pack is equipped with a high limit temperature safety aquastat designed to shut down the unit in the event the water temperature exceeds the high limit set point The high limit should be set 12ºF to 15qF above the desired domestic hot water outlet temperature set point F...

Страница 19: ...ealing area so that a width of the flange is approximately equal to half the width of gasket is on the outside as shown in VIEW A D equals width of gasket Peel back adhesive strip protective paper and firmly press down gasket as you go around flange The adhesive strip will hold the gasket in position Flanges especially blind flanges bend appreciably when bolts are torqued and might come together w...

Страница 20: ...essary to form a gasket of uniform thickness Use a torque wrench to get recommended torque rating on Page 8 VIEW C Tube Bundle And Bonnet Installation Caution It is recommended that you wear proper eye protection 1 Flange and tube sheet preparation Thoroughly clean the gasket surface of foreign matter and scratches Dirt and scale provide leakage paths 2 Apply gaskets Install gasket material on sta...

Страница 21: ... gaskets use the following table to find recommended bolt tightening torque MP Size Bolt Size Minimum Torque Maximum Torque 4 1 2 45 ft lb 60 ft lb 5 1 2 45 ft lb 60 ft lb 6 1 2 45 ft lb 60 ft lb 8 1 2 45 ft lb 60 ft lb 10 5 8 90 ft lb 120 ft lb 12 5 8 90 ft lb 120 ft lb 16 5 8 90 ft lb 120 ft lb 7 Torque bolts Set torque wrench to half of recommended torque rating Tighten bolts according to alter...

Страница 22: ...reduction in performance usually indicate cleaning is necessary The tube bundle should be cleaned with a tube brush and or an acceptable cleaning solution 3 Check ALL operating components for proper functionality Check all electrical connections Replacement Parts Ace Boiler maintains a complete equipment list for each Mini Pack filed by serial number In order for us to give prompt service and to e...

Страница 23: ... and accept the product when received as conforming to their purchase order specifications and approved drawings All claims for non conformance errors shortages etc must be made within 10 days after receipt of the shipment 3 Ajax Boiler Inc do not provide a warranty or guarantee express or implied in any manner form usage of trade merchant ability or fitness which extend beyond the product descrip...

Страница 24: ...04 United States Tel 714 437 9050 Fax 714 437 9060 http www ajaxboiler com mail ajaxboiler com June 2010 Ace Heating Solutions LLC ACE Heating Solutions LLC 2701 S HARBOR BLVD SANTA ANA CA 92704 PHONE 714 540 2230 FAX 714 540 2239 www aceheatingllc com November 2014 ace In addition to our standard one 1 year warranty against defective parts and workmanship Ace Heating Solutions LLC provides the fo...

Страница 25: ...xboiler com mail ajaxboiler com February 2007 ACE Heating Solutions LLC 2701 S HARBOR BLVD SANTA ANA CA 92704 PHONE 714 540 2230 FAX 714 540 2239 www aceheatingllc com Ace Heating Solutions LLC November 2014 ace Ace Heating Solutions LLC provides a limited warranty on its products against defective material and or workmanship only This limited warranty is not applicable to operational failures ele...

Страница 26: ...Santa Ana California 92704 United States Tel 714 437 9050 Fax 714 437 9060 http www ajaxboiler com mail ajaxboiler com ACE Heating Solutions LLC 2701 S HARBOR BLVD SANTA ANA CA 92704 PHONE 714 540 2230 FAX 714 540 2239 www aceheatingllc com Ace Heating Solutions LLC November 2014 ace ACE BOILER AND WATER HEATER PRODUCTS OPERATE AT HIGH TEMPERATURE AND PRESSURES Before using this product read and u...

Страница 27: ... is programmed and tested with factory default settings based on customer s order information These settings may have to change for different loads on the heater Check the operation of the heater at minimum and maximum loads A constant supply pressure and temperature of the input heat source to the heater is required WARNING ELECTRICAL VOLTAGES IN THIS SYSTEM MAY INCLUDE 120 AND 24 VOLTS AC IT MUS...

Страница 28: ... Keys Parameter Key Pressing button on Operation Mode and Setup Mode progresses through the screens When pressed continuously for 3 seconds you can move between the Operating Mode screen and the Setup screen Down Key When pressed on a configurable parameter screen the decimal point at the lowest digit flashes and the parameter is decreased or moves backward Up Key When pressed on a configurable pa...

Страница 29: ...ntinuously for 3 seconds from the initial screen of Operation Mode brings up the initial screen of Setup Mode Also by pressing the button continuously on the initial screen of Setup Mode returns to the initial screen of the Operation Mode Setup Mode Press the button to scroll through the Setup Mode parameter On the last screen of the Setup Mode pressing the button will return to the initial screen...

Страница 30: ... 0 Input scale high limit Scdp 0 0 Input decimal point position Disp Pb Temperature display at standby Table 2 Setup Mode Parameters Manual Modulation Output Control To switch between auto and manual modulation control can be done by pressing the button to scroll through the Operation Mode to the OUTPUT screen Press the button continuously for 3 seconds to enter manual modulation control In manual...

Страница 31: ...llation Note the offset difference between Setpoint and the Outlet temperature value 4 Increase or decrease the I to eliminate or minimize the offset When the offset is minimized note the value 5 With a minimum or no offset increase the P 10 20 then decrease the P until control oscillates Increase P 10 and repeat number 4 and 5 until minimum offset and no control oscillation 6 Add D if system does...

Страница 32: ...ent does not operate Problem with power supply and wiring connection Deterioration of the product Inspect portions related to power source and wire connection Examine the product and repair or replace Key unable to be operated Key lock is in effect Deterioration of the product Release Key lock Examine the product and repair or replace Error Codes Causes and Remedies Screen display Problem Cause Re...

Страница 33: ...ction RA reverse action characteristic Heating action DA direct action characteristic Cooling action With 2 outputs Expert PID control with auto tuning function PID control PID output 1 PID output 2 E N T RA reverse action characteristic Heating action OUT1 and cooling action OUT2 DA direct characteristic 2 stage heating action Type of control rating Contact 1a 240V AC 2A resistive load 1 2A induc...

Страница 34: ... no dew condensation Height 2000m from the sea level or lower Category II Degree of pollution 2 Storage temperature 20 65 C Supply voltage Either 100 240V AC 10 50 60Hz or 24V AC DC 10 to be designated Power consumption SR91 100 240VAC 11VA maximum for AC 6W for DC 24V 7VA for AC 24V SR92 SR93 and SR94 100 240VAC 15VA maximum for AC 8W for DC 24V 9VA for AC 24V Input noise removal ratio 50 dB or h...

Страница 35: ...TIONS SERIES SR94 SR93 INPUT Multi input CONTROL OUTPUT 1 POWER SUPPLY REMARKS OPTION Analog output Communication Set value bias S V bias EVENT OUTPUT HEATER BREAK ALARM OPTION 4 8 6 Y I P V Y I P V N 08 90 0 1 2 3 00 08 38 68 Analog output Set value bias S V bias 48 30 40 60 05 0 9 MPU Based Auto Tuning PID Digital Controller DIN H96 W48 D110mm MPU Based Auto Tuning PID Digital Controller DIN H96...

Страница 36: ...ion of serious effects on human life or safety Caution If the possibility of loss or damage to your system or property as a result of failure of any part of the process exists proper safety measures must be made before the instrument is put into use so as to prevent the occurrence of trouble 02DSR90500ILC Material Appearance PVC transparent Thickness 1 mm Mounting 2 B tight pan head screws M2 3 6m...

Страница 37: ...er Identification 3 Getting Started 3 Installation 4 Panel Cutout Dimensions 4 Mounting 5 Wiring Diagrams 6 Front Panel Key Functions 7 Security Features 7 Control Operation Description 8 Programming and Operation for PID Function 9 Description of Menu Structure 10 Operation Menu 10 Regulation Menu 11 12 Initial Setting Menu 13 14 Alarm Output Description 15 Communication Register List 16 Communic...

Страница 38: ...e 18 for assistance 16C OUTPUT 1 2 Voltage Pulse 3 Relay 5 Current 6 Linear Voltage 8C OUTPUT 1 2 Voltage Pulse 3 Relay 5 Current 6 Linear Voltage 4C OUTPUT 1 2 Voltage Pulse 3 Relay 5 Current 6 Linear Voltage INSTALLATION Mount the instrument in a location that will not be subject to excessive temperature shock or vibration All models are designed for mounting in an enclosed panel Select the posi...

Страница 39: ...lection For thermocouple input always use extension leads of the same type designated for your thermocouple For supply connections use No 16 AWG or larger wires rated for at least 75 C Use conductors only All line voltage output circuits must have a common disconnect and be connected to the same pole of the disconnect Input wiring for thermocouple current and RTD and output wiring for current 14 V...

Страница 40: ...ffects all parameters in the controller If LoC1 setting is enabled the operator will have to unlock the controller to make any changes to the controller s parameters The LoC2 setting affects all parameters except the set point If LoC2 setting is enabled the only parameter that the operator will be able to change is the set point In order to change any other parameters the operator will have to unl...

Страница 41: ...an be accessed in the Regulation Menu The PID parameters can either be programmed manually or they can be set by the controller using the auto tune function The auto tune will use trial and error to tune the PID parameters to give the control the most precise control Since the time to accurately tune the control may differ depending on the process the controller can also be manually tuned to known...

Страница 42: ...he output behavior for a heating reverse acting application Only available when control mode set to on off control Cooling Hysteresis Differential Setting Sets the value for the amount of difference between the turn off point set point and the turn on point Figure A shows the output behavior for a cooling direct acting application Only available when control mode set to on off control AT on oFF P ...

Страница 43: ...ocouple T type1 328 752 F 200 400 C Thermocouple J type2 4 752 F 20 400 C Thermocouple J type1 148 1562 F 100 850 C Thermocouple K type2 4 932 F 20 500 C Thermocouple K type1 328 2340 F 200 1300 C Platinum Resistance Pt100 type 3 32 212 F 0 100 C Platinum Resistance Pt100 type 2 4 932 F 20 500 C Platinum Resistance Pt100 type 1 328 1112 F 200 600 C Platinum Resistance JPt100 type 2 32 212 F 0 100 ...

Страница 44: ... transmission speed 2400 4800 9600 19200 38400 bps 2 Communication protocol Modbus ASCII 3 Non supported formats 7 N 1 or 8 O 2 or 8 E 2 4 Available communication address 1 to 255 0 is broadcast address 5 Function code 03H to read the contents of register Max 3 words 6 06H to write 1 one word into register n o i t a n a l p x E t n e t n o C s s e r d d A 4700H R Process value PV Measuring unit is...

Страница 45: ...GES Display Error Messages Communication Error Messages Display PV SV PV SV PV SV PV SV PV SV Action Required No Action Required Verify that sensor is wired to proper terminals Next check that the controller is programmed for the correct input type Most commonly seen when controller is programmed for a RTD while a thermocouple is connected Verify that the input is wired to the proper terminals Nex...

Страница 46: ...he power on the controller Upon power up all of the user set values have been erased Page 20 SPECIFICATIONS Input Voltage Operation Voltage Range Power Consumption Memory Protection Display Method Sensor Type Control Mode Control Output Display Accuracy Sampling Range RS 485 Communication Vibration Resistance Shock Resistance Ambient Temperature Storage Temperature Altitude Relative Humidity 100 t...

Страница 47: ...ly 2 Do not allow dust or foreign objects to fall inside the controller to prevent it from malfunctioning 3 Never modify or disassemble the controller 4 Do not connect anything to the No used terminals 5 Make sure all wires are connected to the correct polarity of terminals 6 Do not install and or use the controller in places subject to Dust or corrosive gases and liquid high humidity and high rad...

Страница 48: ...8C 16C LOVE CONTROLS DIVISION DWYER INSTRUMENTS INC P O BOX 338 MICHIGAN CITY INDIANA 46361 U S A Phone 219 879 8000 www love controls com Fax 219 872 9057 e mail love love controls com Copyright 2010 Dwyer Instruments Inc Printed in U S A 3 10 FR R5 443601 20 Rev 2 ...

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Страница 73: ...are made of brass with ethylene propylene elastomers OPERATION Normally Closed Valve is closed when solenoid is de energized open when energized IMPORTANT Minimum operating pressure differential is 1 psi INSTALLATION Check nameplate for correct catalog number pressure voltage frequency and service Never apply incompatible fluids or exceed pressure rating of the valve Installation and valve mainten...

Страница 74: ... Parts marked with an asterisk in the exploded view are supplied in Rebuild Kits When Ordering Rebuild Kits for ASCO valves order the Rebuild Kit number stamped on the valve nameplate If the number of the kit is not visible order by indicating the number of kits required and the Catalog Number and Serial Number of the valve s for which they are intended Torque Chart Part Name Torque Value In lbs T...

Страница 75: ...gnut core tube sub assembly bonnet gasket and bonnet in place of the solenoid base sub assembly To remove bonnet use special wrench adapter supplied in ASCO Rebuild Kit For wrench adapter only order ASCO Wrench Kit No K218948 4 The core is now accessible for cleaning or replacement 5 If the solenoid is part of a valve refer to basic valve installation and maintenance instructions for further disas...

Страница 76: ...n 90 increments from 5 32 hex key wrench Figure 6 DIN plug connector kit No K236034 optional feature 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Page 3 of 4 Form No V6583R7 Torque Chart Part Name Torque Value in Inch Pounds Torque Value in Newton Meters solenoid base sub assembly 175 25 19 8 2 8 valve bonnet 3 4 bonnet construction 90 10 10 2 1 1 bonnet screw 3 8 or 1 2 NPT pip...

Страница 77: ... WARNING To prevent the possibility of death serious injury or property damage check valve for proper operation before returning to service Also perform internal seat and external leakage tests with a nonhazardous noncombustible fluid 14 Restore line pressure and electrical power supply to valve 15 After maintenance is completed operate the valve a few times to be sure of proper operation A metall...

Страница 78: ... screw 4 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Page 3 of 4 Form No V5848R2 Torque Chart Part Name Torque Value Inch Pounds Torque Value Newton Meters Solenoid base sub assembly 175 25 19 8 2 8 Bonnet screws 95 10 10 7 1 1 Figure 2 Series 8210 AC construction without solenoid stem stem spring stem gaskets 2 bonnet screw 4 mounting bracket two positions optional diaphragm v...

Страница 79: ...d see Solenoid Replacement 2 Remove spring washer from solenoid base sub assembly For 3 way construction remove plugnut gasket 3 Unscrew solenoid base sub assembly from valve body 4 Remove internal solenoid parts for cleaning or replacement Use exploded views for identification and placement of parts 5 If the solenoid is part of a valve refer to basic valve installation and maintenance instruction...

Страница 80: ...ngs on DIN connector for proper electrical connections in DIN plug connector Kit No K236034 See torque chart above Plug Conector 5 32 hex key wrench rotated in 90 increments from Figure 6 DIN plug connector kit No K236034 optional feature 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Page 3 of 4 Form No V6584R8 Torque Chart Part Name Torque Value Inch Pounds Torque Value Newton M...

Страница 81: ...STALLING DIRECT IMMERSION MODELS L6006B Install fitting in boiler tapping as follows 1 Be sure sealing washer is in place as shown in Fig 3 Make sure that spud of capsule compression fitting is screwed in tightly enough to prevent leaking 2 Insert immersion bulb sensing element through cap sule compression fitting Adjust the adapter clamp so that it fits over the groove at the opening of the capsu...

Страница 82: ... To adjust models with adjustable differential rotate the wheel on the back of the snap switch until the desired reading is aligned with the V notch in the frame The wheel provides an adjustment from 5 F to 30 F 3 C to 17 C Replace the cover on the Aquastat Controller Adjust control point to correspond with the boiler manu facturer recommendations To adjust insert a screwdriver in the slotted scre...

Страница 83: ...otice Subject to standard terms and conditions of sale Copyright Instrument Division Dresser Industries Inc 5 95 CG 10 21 20M HG rev 10 97 Chicago Illinois 400 W Lake Street Suite 318 Roselle IL 60172 3392 Tel 630 980 9030 FAX 630 980 9440 Hartford Connecticut 1501 East Main St Meriden CT 06450 2860 Tel 203 235 0450 Fax 203 235 0593 Houston Texas 3838 N Sam Houston Parkway East Suite 120 Houston T...

Страница 84: ...lange painted black Ring Black painted steel friction fit Chrome plated steel friction fit Window Glass Glass Dial Black figures on white background Black figures on white background Pointer Black aluminum Adjustable black aluminum Bourdon tube Bronze soldered Bronze soldered siphon required for steam service Movement Patented Power Flex with polyester segment Patented Power Flex with polyester se...

Страница 85: ... BF S t a r 1 6 St ar 11 Sta r 5 St ar 3 S t a r 8 S t a r 3 0 B U Wilo Star Bronze body 60 Hz H ft 0 H m 5 10 15 20 2 4 6 8 10 12 14 Q US gpm 0 Q m 3 h 0 5 1 0 1 5 2 0 2 5 3 0 3 5 0 0 1 2 4 3 5 6 S t a r S 2 1 S t a r S 1 6 Wilo Star S 60 Hz 18 Standard Circulating Pumps Wilo Star Star S Wilo Star Star S Dimensions weights metric Wilo Star A B C D E F G H I Ø K Ø L M Weight approx Draw ing No mm ...

Страница 86: ...r 32 F 6 3 e 8 5 3 e 8 15 e 16 1 5 e 16 3 3 e 16 3 3 e 16 3 11 e 16 5 1 e 16 2 1 e 16 6 7 1 Star S 16 F 6 3 e 8 6 3 e 8 7 e 8 2 3 3 e 16 3 3 e 16 3 11 e 16 5 1 e 16 6 5 5 Star S 16 FX 6 3 e 8 6 3 e 8 7 e 8 2 3 3 e 16 3 3 e 16 3 11 e 16 5 1 e 16 6 5 5 Star S 16 BFX 6 3 e 8 6 3 e 8 7 e 8 2 3 3 e 16 3 3 e 16 3 11 e 16 5 1 e 16 7 0 5 Star S 21 F 6 3 e 8 6 3 e 8 7 e 8 2 3 3 e 16 3 3 e 16 3 11 e 16 5 1 ...

Страница 87: ...on port psi to avoid cavitation at fluid temperatures 122 F 50 C 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 203 F 95 C 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 230 F 110 C 14 5 14 5 14 5 14 5 14 5 14 5 14 5 14 5 14 5 Wilo Star bronze body 3 BS 5 BU 5 BFX 8 BS 11 BU 16 BFX 21 BFX 30 BU 32 BF available not available 16 Standard Circulating Pumps Wilo Star Star S Dimensions weights Wilo Star Star S Wilo Star Dra...

Страница 88: ...rves Wilo Star Wilo Star 16 F FX BFX Wilo Star 17 FX Wilo Star 21 F FX BFX Wilo Star 30 F BU H ft 0 0 P 1 W P 1 hp H m 10 0 30 70 5 10 15 20 5 10 15 US gpm 0 5 10 15 0 US gpm m 3 h 0 5 1 0 1 5 2 0 2 5 3 0 Q 3 5 4 0 m 3 h 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 0 0 5 0 02 0 0 04 0 06 0 08 0 10 0 12 20 40 50 80 60 1 0 1 5 2 0 2 5 4 0 3 0 4 5 3 5 5 0 5 5 6 0 Wilo Star 16 F FX BFX 60 Hz H ft 0 0 P 1 W P 1 h...

Страница 89: ...30 11 1 8 283 12 1 2 318 11 5 0 9 BJH J 6 2 50 8 3 76 2 300 20 7 500 34 5 4 102 3 1 4 89 14 1 2 368 12 1 2 318 15 1 8 384 15 6 8 Notes 1 Maximum temperature controlled by resilient seat seal material 2 Replace asterisk with desired Model Number Data applicable to all models 3 Available with SS trim only 4 Maximum pressure on steam is 250 psig 5 Maximum pressure on steam is 300 psig 6 For C dimensi...

Страница 90: ... B16 Note 1 Corrosion preventative coating 23 22 21 20 19 18 15 14 13 12 11 16 17 18 19 20 21 27 28 29 30 31 24 25 26 Kunkle Safety and Relief Products Tyco reserves the right to change product design and specifications KUKMC 0392 without notice Copyright 2002 by Tyco International Ltd 9 Models 910 911 912 913 916 917 918 919 920 921 and 927 Parts and Materials Models 912 913 918 919 Threaded Cap ...

Страница 91: ...8 475 1049 1865 2913 4781 7470 12234 500 1102 1960 3062 5026 7853 12861 550 1210 2151 3360 5516 600 1317 2342 3658 6005 650 1425 2533 700 1532 2724 750 1639 2915 800 1747 3106 850 1849 3298 900 1957 3489 Kunkle Safety and Relief Products Tyco reserves the right to change product design and specifications KUKMC 0392 without notice Copyright 2002 by Tyco International Ltd 11 Models 910 911 912 913 9...

Страница 92: ...y internal threads To do so may cause the sealing compound to enter the valve and cause seat leakage Do not use the valve body or bonnet for installing the valve in threaded connections Use the wrench flats provided to tighten the valve to the connecting pipe and do not overtighten To do so may cause valve leakage 4 For flanged valves use new gaskets and tighten the mounting studs evenly Operation...

Страница 93: ... and for reference only Certified drawings are available on request Vertical 3 8 1 2 3 4 1 1 1 4 1 1 2 1 4 3 8 1 2 3 4 1 1 1 4 1 1 2 1 3 4 2 1 8 2 3 8 2 15 16 3 1 16 1 1 8 1 3 8 1 5 8 1 7 8 2 5 16 2 1 2 9 16 1 1 16 13 16 1 1 16 1 5 16 1 9 16 3 4 1 1 1 4 1 1 2 1 3 4 2 1 4 9 32 13 32 19 32 3 4 7 8 3 8 1 2 5 8 7 8 1 1 16 1 3 16 Vacuum Required to Open Series Size Body Outlet Ball Seal Explanation of ...

Страница 94: ...athematically gives the relationship bet ween the rate of flow and the pressure drop The flow formula used was recommended by the Fluid Controls Institute INCHES HG VACUUM NOTE Capacities will vary slightly due to position of installation or kind of ball SCFM AIR SCFM AIR VB8 76 VB8 51 VB8 38 VB8 101 VB8 126 VB8 151 Vacuum Breakers page 3 Dimensions are in inches and for reference only Certified d...

Страница 95: ... Engaged Length When piping in the vacuum breaker attention should be given to the engaged length E 1 The vacuum breaker should never be installed such that the screen is in the flow path In instances of high velocities the correct operation can be disrupted as well as damage to the vacuum breaker 2 Vacuum breakers should be installed in pipe couplings to prevent damage on installation An example ...

Страница 96: ...r supply boilers over 730 000 BTU Hr output heating domestic water and for steam coil storage water heaters Use Series 340 342 tested under ANSI Z21 22 with rating as certified and listed by CSA SPECIAL MODEL No 340X 8 M4Z 1 1 2 38mm size only Pressure setting 175 psi 5 17 bars Temp 210 F 98 9 C Certified by CSA only For Heaters with Direct Top Use standard or extra length extension thermostat Max...

Страница 97: ...00 14 370 000 Series 174A Set 3 4 x 1 1 x 1 1 4 1 1 4 x 1 1 2 1 1 2 x 2 2 x 2 1 2 Pressure 20 x 25mm 25 x 32mm 32 x 40mm 40 x 50mm 50 x 65mm psi bars Model M3 Model M1 Model M1 Model M Model M 30 2 07 925 000 1 300 000 2 105 000 2 900 000 5 250 000 33 2 27 989 000 1 390 000 2 250 000 3 100 000 5 613 000 35 2 41 1 032 000 1 450 000 2 345 000 3 235 000 5 855 000 36 2 48 1 053 000 1 480 000 2 395 000...

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Страница 100: ...ce are covered in the manual supplied with the product All equipment must comply with local codes Ace Heating Solutions LLC 2701 S Harbor Blvd Santa Ana CA 92704 714 540 2230 Fax 714 540 2239 www aceheatingllc com Ace Heating Solutions LLC All rights reserved Printed in the USA Performance specifications are effective with date of issue and are subject to change without prior notice The brand and ...

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