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Installation manual Superbike

 for Kawasaki ZX-10 R model 2016- 

 

• Revision: 00 • 30/01/2020 • 

© ABM Fahrzeugtechnik GmbH 

Page 2 of 19

 

Caution 

Important safety advice: 

 

Work undertaken on the steering and the brake system poses a safety risk. This work may only 
be carried out by appropriately qualified personnel. Faulty work can have serious consequences 
and may pose a threat to life and health. Only undertake this installation if you are sufficiently 
qualified and have an official workshop manual as well as all relevant service notifications 
available. Otherwise, we strongly recommend that the installation is carried out or at least 
checked in a specialist workshop. 

 

Brake fluid is toxic and may damage the surfaces of the fairing and other components. Use 
suitable means to protect all parts against damage. Please observe the safety information of the 
brake fluid manufacturer. 

 

Use only fresh brake fluid taken from a sealed container. Always use new sealing rings which 
comply with the specifications of the cable manufacturer. Never combine copper sealing rings 
with aluminium connections. 

 

ABS brake systems should be vented solely in a garage authorised by the vehicle manufacturer. 

 

Any work in relation to the installation, removal and tightening torque of original parts should 
always be carried out in compliance with the workshop manual. 

 

To ensure safe function, it is essential that all contact areas of clamp connections are clean, dry 
and damage free during installation. Important: Make sure that nothing gets onto these contact 
surfaces which decreases friction  
(e.g. oil, silicone, care products, etc.). 

 

It is essential that all clamp screws are tightened with torque. The torque specifications refer to 
dry screws and threads. The tight fit of all screw connections must also be checked at every 
inspection. 

 

It is your responsibility to check the product regularly and to determine if a service or 
replacement is required. 

 

Please remember that the top yoke is a safety-relevant part of your vehicle. Check the handlebar 
as well as the rise and top yoke after a fall or collision and replace them completely at the 
slightest indication of damage. 

 

Never tie the vehicle at the handlebar. 

 

The Superbike Kit requires registration. 

 

This product has been designed for a standard vehicle. ABM® Fahrzeugtechnik GmbH makes no 
warranty or guarantee of any kind for any damages whatsoever arising out of the combination 
with other component parts not tested by ABM, as a consequence of improper installation or 
inadequate maintenance. 

 

 

Содержание Superbike

Страница 1: ...www ab m de info ab m de Superbike Kit Installation and safety information for Kawasaki ZX 10 R from model year 2016...

Страница 2: ...vehicle manufacturer Any work in relation to the installation removal and tightening torque of original parts should always be carried out in compliance with the workshop manual To ensure safe functi...

Страница 3: ...the work area Protect removed parts from damage Never remove the upper triple clamp without first removing load from the front wheel as this could damage the lower triple clamp Please note when disas...

Страница 4: ...mbH Page 4 of 19 3 Installation Remove steering damper Remove both handlebar ends and the left hand rubber grip from the handlebar Remove the nut and washer and loosen the clamp screws of the top yoke...

Страница 5: ...of the brake unit according to the manufacturer s specifications Disconnect the brake line from the brake pump Remove the switch units armatures and the brake pump on both sides Remove both original...

Страница 6: ...Nm Attach the manifold to the bracket with the screw and nut provided For this slightly bend the holder Tip For this release the holder Caution To ensure a tension free installation the brake line fi...

Страница 7: ...3mm Then drill out the screw head 8mm All the original parts for attaching the ignition lock are no longer needed Attach the clamps with screws M10 and safety washers onto the top yoke Use thread loc...

Страница 8: ...the top yoke using the spacer bushings screws and washers provided Tightening torque 18 21 Nm Align all parts before attaching Slightly drill out the screw heads hexagon socket for theft protection M...

Страница 9: ...he fairing and fork Slide on the top yoke and attach using the original nut and washer and the two clamp screws M8x20 torque according to manufacturer s specifications Tightening torque 18Nm Slide the...

Страница 10: ...19 Slide all operating elements and armatures onto the handlebar and provisionally pre assemble Remove the front tank fairing Attach the steering damper at the tank using the provided shorter spacer b...

Страница 11: ...e sleeve provided 5mm must also be used between spacer bushing and screw Tightening torque 18 Nm Lay the cable under the tank fairing so that it can be attached with the bracket to the damper as per o...

Страница 12: ...age 12 of 19 Remove the left and right plastic covering according to the workshop manual Unscrew the black Phillips screws on both sides completely Disconnect the plug connectors of the indicators Rem...

Страница 13: ...the longer screws provided Tightening torque 6 Nm Reconnect the plugs of the indicators and check their functionality Insert the black Philips screws on both sides Install the left and right plastic...

Страница 14: ...place the template on the fairing and align it with the screw Mark the cutting line Remove template and reinsert the screw of the windshield Cover vehicle Shorten the fairing on the right and left sid...

Страница 15: ...rake lever can be pulled up to the handle and under no circumstances touches other parts After mounting the brake line and the hand pump the complete brake system must be bled according to the install...

Страница 16: ...uires the drilling of holes for the centring pins To do this align the operating elements and mark the positions for the centring pins push onto the pins using grease Now centre punch the marked posit...

Страница 17: ...must not change After completing the work the firm fit function and tightness of all components and screws must be checked Make sure that there is sufficient brake fluid in the reservoir Also check t...

Страница 18: ...Installation manual Superbike for Kawasaki ZX 10 R model 2016 Revision 00 30 01 2020 ABM Fahrzeugtechnik GmbH Page 18 of 19...

Страница 19: ...Installation manual Superbike for Kawasaki ZX 10 R model 2016 Revision 00 30 01 2020 ABM Fahrzeugtechnik GmbH Page 19 of 19...

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