background image

16

3ADW000191R0500 DCS800 Quick guide edisf e

Step 3:

Mount and wire the converter and supporting hardware in-
side an industrial enclosure with adequate cooling (DCS800 
modules have rating of NEMA type OPEN).  
The following control and signal wiring is required:
o  If using an AC contactor, we recommend wiring an auxi-

liary contact to the digital input you have designated as 

MainContAck

 (10.1) or 

Start/Stop

 (10.16).

o  If using a DC contactor, you must wire an auxiliary contact 

from the contactor to the digital input you have designated 
as 

MainContAck

 (10.1).

o  Wire 115 or 30 Vac 1-phase power to terminal block 99 

for converter control power.

o  Wire 1-phase power to converter for cooling fans.  See 

table and wiring diagrams  in this manual.

 

•  D1 – D3 frames:  115/30 Vac selectable.  Fan 

terminal X is on top of the converter.

 

•  D4 frame:  If type code inS171, use 115 

Vac; otherwise use 30 Vac.  Fan terminal X is 
on top of the converter.

o  Wire tachometer or encoder to terminal block X3 (tacho) 

or X5 (encoder).

o  Wire analog inputs (e.g., speed reference) and outputs 

(e.g., meters for motor voltage, current) to terminal block 
X3 and/or X4.

o  Wire  high  speed  serial  interface  if  needed.  (Requires 

optional fieldbus interface board.)

o  The DCS800 allows you to choose the usage of each 

digital and analog input and output.  The converter has 
factory default settings which can be changed by loading 
a  macro,  but  some  designations  are  universal.    They 
include:

 

•  Digital input 5:  Estop

 

•  Digital input 6:  Fault reset 

 

•  Digital input 7:  On/Off (maintained) or On-Start 

(pulsed)

 

•  *Digital input 8:  Start/Stop (maintained) or Off-

Stop (pulsed)

 

•  Digital  output  8:    Main  Contactor  On  (3  Amps 

max. at 115 – 30 Vac)

 

*except Hand/Auto macro

o  Other signals may be required depending on your ap-

plication (e.g., motor fan acknowledge input, Off input, 
fan-on output, brake output).

o  You will select the macro and / or choose the configuration 

for digital and analog inputs and outputs in step  of the 
commissioning process, or by updating group 10 and 14 
parameters.

o  Check all wire terminations (with continuity tester) before 

proceeding to the next step.

Step 4:

Connect the drive system to incoming power and the motor to 
the converter (both field and armature)  as well as accessory 
equipment (motor fan, thermal switch, brake, etc.).
o  See hardware manual for typical cable size and tightening 

torque recommendations.

IMPORTANT:  Be sure all safety equipment is properly 
sized for your application

Step 5:
Apply control power to the converter. 

 

IMPORTANT:    See  section  “Safety  and  Operating 
Instructions” in this manual before proceeding.

o  Apply power to terminal block 99 and X. The keypad 

should light up and show the menu screen.  The converter 
fans should start to run (if converter has fans).

Step 6:
Commission the converter using Drive Windows Light 
(preferred) or the control panel.

 

IMPORTANT:  See safety alerts and general instructions 
in the section “Commissioning” before proceeding.

o  Install the DCS800 PC tools on your computer.  Instructions 

are in this manual.  Use DriveWindow Light to commission 
your converter.

o  If  no  PC  is  available,  commission  your  drive  using  the 

control panel as follows:

 

•  On the control panel, press the softkey to select 

MENU.

 

•  Using the down arrow, select ASSISTANTS.  Then 

press ENTER.

 

•  Starting  with  “name  plate  data,”  press  SEL.  

Change the value with the arrow keys. Then press 
SAVE.

 

•  Repeat  above  with  other  parameters.  Follow 

directions on the screen.

Configuring and Displaying analog and digital I/O

 

HINT: To see if the drive is responding to an “on” or “run” command, view signal 8.08.

Control Panel:  

o  Digital  Status:    View  signal  8.05  (DI’s)  or  8.06  (DO’s).  

Display is in hexadecimal.

o  Configure digital inputs with Group 10.
o  Analog  Status:    View  signal  5.03  (AI1)  or  5.11  (AO1).  

Display is in Volts.

o  Configure analog speed ref. with Group 11.

DriveWindow Light:  

o  Connect to the DCS800 and go on line by clicking on 

File, then New Online Drive.

o  Click on Wizard, at left side of the screen.
o  Click on Advanced.
o  Check the box for “I/O assistant,” then click on Next. 
o  Click  on  “edit  parameters”  in  the  appropriate  section 

(analog or digital inputs or outputs).

Содержание DCS800

Страница 1: ...DCS800 Quick guide DCS800 Drives 20 A to 5200 A...

Страница 2: ...41 Fan power connection 43 Terminal locations on the converter 44 Istruzioni per la sicurezza e il funzionamento 45 Installa i DCS800 PC tools sul Tuo computer 46 Messa in servizio 47 Descrizione disp...

Страница 3: ...ABB Industrial Products NEW BERLIN 1 26 27 85 32 00 1 262 435 7365 Venezuela ABB S A C R C S 58 0 22 38 24 11 12 ABB Drive Service EN In order to offer the same after sales service to our customer ar...

Страница 4: ...143 x DCS800 Crane Drive Product note PDC5 EN REVA p DCS800 Winder ITC DCS800 Winder Product note PDC2 EN x DCS800 Winder description ITC 3ADW000308 x Winder Questionnaire 3ADW000253z x DCS800 E Panel...

Страница 5: ...guide edisf e Standard Features compact highest power ability simple operation comfortable assistants e g for autotuning or commissioning scalable to all applications free programmable by means of in...

Страница 6: ...pple Mains over and under voltage Integrated IEC 61131 PLC Open standard programming tool ControlBuilder DCS800 Support of all five IEC languages Drive specific function blocks Saving of program and s...

Страница 7: ...the entire drive in detailed form This manual also includes Fault and Alarm codes and infor mation for trouble shooting Service Manual 3ADW000195 for maintenance and repair of the converters Applicat...

Страница 8: ...l conductor Medium voltage network Earthed neutral To other loads e g drive systems An isolating transformer with an earthed screen and earthed iron core renders mains filter and line reactor superflu...

Страница 9: ...I 400 A and or U 500 V Operation with separate power converter transformer If there are other loads at the same secondary winding these must be able to cope with the commutation gaps caused by the pow...

Страница 10: ...rdware Scaling by Common mode range Remarks 15 sign 90 270 V 30 90 V 8 30 V Firmware 15 V 15 sign 10 0 10 V Firmware 15 V 15 sign 10 0 10 V Firmware 15 V 15 sign 10 0 10 V Firmware 15 V 15 sign 10 0 1...

Страница 11: ...Quick guide edisf e Converters D1 D4 drive configuration using OnBoard field exciter Terminal selection according FACTORY macro default F6 DCS8_ans_1_1d dsf further information see the following page...

Страница 12: ...tegory 1 This function should be connected to the E STOP button without any time delay In case of ramp stop selection the K 15 timer relay must be set longer than the EStopRamp 22 04 For COAST selecti...

Страница 13: ...05 D4 3 230 VAC DCS800 S0x 0610 04 05 DCS800 S0x 0820 04 05 D4 Pluscode S171 3 115 VAC DCS800 S0x 0900 04 05 DCS800 S0x 1000 04 05 D4 3 230 VAC DCS800 S0x 0900 04 05 DCS800 S0x 1000 04 05 D4 Pluscode...

Страница 14: ...1 DI1 Ext Fault DI 3 Ext Alarm DI4 Hardware I O control x Torque limit AC Static Jog1 DI1 Jog2 DI2 Ext Fault DI 3 Ext Alarm DI4 Hardware I O control Torque limit x Manual Const AC Pulse Jog1 DI1 Jog2...

Страница 15: ...30 30 SpeedFbFltMode 30 36 If using EMF feedback with dynamic braking set DynBrakeDly 50 11 t Where t thetime sec itnormallytakesthemotor to stop during dynamic braking DC contactor US DC contactor U...

Страница 16: ...ommissioning process or by updating group 10 and 14 parameters o Check all wire terminations with continuity tester before proceeding to the next step Step 4 Connectthedrivesystemtoincomingpowerandthe...

Страница 17: ...th prEN 50178 4 Installation The installation and cooling of the appliances shall be in accord ance with the specifications in the pertinent documentation The drive converters shall be protected again...

Страница 18: ...indow Light AP is reccomended Steps to connect Drive to PC The documentation can be found under C ABB DCS800 Docu Remove design cover from the converter module Remove the DCS800 Control Panel if Conne...

Страница 19: ...amage to unit Where appropriate the text printed adjacent to this symbol describes how risk of this kind may be avoided NEC motor overload protection The DCS800 provides a solid state motor overload p...

Страница 20: ...lay fault history 6 Clock set mode 7 Parameter backup mode copy active parameter set from the drive into the DCS800 Control Panel only in local mode copy parameter set from DCS800 Control Panel into t...

Страница 21: ...1 D1 10 270 225 48 5 for size D1 for size D2 D3 direction of air flow screw M6 fan terminal earthing point screw Size Weight D1toD3_dim_b dsf E F G 10 5 T2 T1 C D 43 5 8 7 9 20 Power connection Field...

Страница 22: ...f M12 45 U1 V1 W1 C1 D1 for size D4 fan terminal Power terminal Busbar 40x5 mm Weight appr 38 kg 1 Data for converters with more than 1000 A D5 see Hardware manual Daten f r Stromrichter mit mehr als...

Страница 23: ...1 07 M1OverTemp Motor 1 gemessene bertemperatur M1FaultLimTemp 31 07 M1OverTemp Motore 1 sovratemperatura M1FaultLimTemp 31 07 M1OverTemp Motor 1 sobretemperatura M1FaultLimTemp 31 07 M1OverTemp Moteu...

Страница 24: ...verCur Motor 2 Sobrecorriente de la EXCITACI N M2FldOvrCurLev 49 09 M2FexOverCur Moteur 2 Surintensit EXCITATION M2FldOvrCurLev 49 09 F519 9 02 Bit 2 M2FexCom Motor 2 field exciter communication loss...

Страница 25: ...peed berdrehzahl Motor M1OvrSpeed 30 16 MotOverSpeed Sovravelocit motore M1OvrSpeed 30 16 MotOverSpeed Sobrevelocidad del motor M1OvrSpeed 30 16 MotOverSpeed Survitesse moteur M1OvrSpeed 30 16 F533 9...

Страница 26: ...mLossCtrl 70 15 COM8Com P rdida comunicaci n en el lazo SDCS COM 8 PLC y Maestro Esclavo Ch0ComLossCtrl 70 05 Ch2ComLossCtrl 70 15 COM8Com ________________________ __ Ch0ComLossCtrl 70 05 Ch2ComLossCt...

Страница 27: ...__ BrakeFaultFunc 42 06 MechBrake Freno mec nico del motor BrakeFaultFunc 42 06 MechBrake __________________________ BrakeFaultFunc 42 06 F553 9 04 Bit 4 TachPolarity Selected motor tacho polarity pol...

Страница 28: ...A106 9 06 Bit 5 M1OverTemp Motor 1 measured overtemperature M1AlarmLimTemp 31 06 M1OverTemp Motor 1 gemessene bertemperatur M1AlarmLimTemp 31 06 M1OverTemp Motore 1 sovratemperatura M1AlarmLimTemp 31...

Страница 29: ...mory Card are different ParSave 16 06 ApplDiff Applikationen auf Antrieb und Memory Card sind unterschiedlich ParSave 16 06 ApplDiff __________________________ ParSave 16 06 ApplDiff Aplicaci n del dr...

Страница 30: ...gnosis 9 11 A132 9 07 Bit 15 ParConflict Parameter settings conflict Diagnosis 9 11 ParConflict Konflikt Parametereinstellung Diagnosis 9 11 ParConflict __________________________ Diagnosis 9 11 ParCo...

Страница 31: ...rsion conflict FirmwareVer 4 01 Com8SwVersion 4 11 COM8FwVer SDCS COM 8 Konflikt Firmwareversion FirmwareVer 4 01 Com8SwVersion 4 11 COM8FwVer __________________________ FirmwareVer 4 01 Com8SwVersion...

Страница 32: ...ant d induit non nul 16 armature voltage measurement circuit open e g not connected or interrupted check also current and torque limits Ankerspannungsmesskreis offen z B nicht angeschlossen oder unter...

Страница 33: ...ifica fallita fallo de la verificaci n de la carga o descarga en el panel de control del DCS800 chec v rification chargement en lecture ou criture micro console DCS800 37 49 reserved reserviert riserv...

Страница 34: ...dules Optionsmodule Moduli opzionali M dulos opcionales Modules optionnels 150 fieldbus module missing see CommModule 98 02 Feldbusmodul fehlt siehe CommModule 98 02 modulo fieldbus mancante vedere Co...

Страница 35: ...V4 o V14 non sta conducendo V4 o V14 han cesado de conducir V4 ou V14 non conducteur 35xdd V5 or V15 not conducting V5 oder V15 leitet nicht V5 o V15 non sta conducendo V5 o V15 han cesado de conducir...

Страница 36: ...lict F549 ParComp Fehler Parameter Kompatibilit t F549 ParComp guasto per incompatibilit parametro F549 ParComp fallo de conflicto de compatibilidad de par metros F549 CompatibPara d faut conflit comp...

Страница 37: ...0191R0500 DCS800 Quick guide edisf e Macro Firmware structure Makro Firmware Struktur Struttura macro firmware Estructura del macro firmware Structure du logiciel macro syst me DCS8_macros dsf Macros...

Страница 38: ...94 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf...

Страница 39: ...95 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf Macros Firmware...

Страница 40: ...96 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf...

Страница 41: ...97 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf Macros Firmware...

Страница 42: ...98 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf...

Страница 43: ...99 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf Macros Firmware...

Страница 44: ...100 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf...

Страница 45: ...101 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf Macros Firmware...

Страница 46: ...102 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf...

Страница 47: ...103 3ADW000191R0500 DCS800 Quick guide edisf e DCS800_Fw_structure_diagram_rev_g dsf Macros Firmware...

Страница 48: ...104 3ADW000191R0500 DCS800 Quick guide edisf e DCS800_Fw_structure_diagram_rev_g dsf...

Страница 49: ...105 3ADW000191R0500 DCS800 Quick guide edisf e DCS800_Fw_structure_diagram_rev_g dsf Macros Firmware...

Страница 50: ...106 3ADW000191R0500 DCS800 Quick guide edisf e...

Страница 51: ...107 3ADW000191R0500 DCS800 Quick guide edisf e 3ADW 000 208 R0101...

Страница 52: ...essary accessories mounted and fully cabled on a panel Very fast installation and commissioning Squeezes shut down times in revamp projects to a minimum Fits into Rittal cabinets Compact version up to...

Отзывы: