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3ADW000191R0500 DCS800 Quick guide edisf e

DCS800 DC Drives

Technical data 

Mains supply volt.  30...1,00  V, 

+/–10 %, 3~

Frequency  

50...60 Hz, +/–5 

Hz

Electronics supply  115...30 V, 

 

–15 % / +10 %, 1~

DC Output current  0...5,00 A
Overload capability 00 %

Ambient conditions

Ambient temperat.  0° ... +40° C 

 

40° ... 55°C with 

reduction

Storage temperat.  –40° ... +55° C
Transport temper.  –40° ... +70° C
Relative humidity  5 ... 95 %, not 

condensing

 

(max. 50 %  betw. 

0°...5° C)

Pollution degree  Class 
Protection class 

IP 00

Altitude 

< 1,000 m height 

above sea level: 

nominal Current 

> 1,000 m height 

above sea level:  

with reduction

I/O

Digital inputs:

 8 standard, up to 

14 optional 

Digital outputs:

 8 standard, up 

to 1 optional

Analog inputs:

 4 st/–

10 V; 0/…10 V, up to 8 optional 

+/ 0 mA; 0/4…0 mA 

Analog outputs:

 3 standard (1x 

I

act

) +/-10 V; 0/…10 V, up to 7 

optional –0 mA; 0/4…0 mA

PC-Tools

DriveWindow Light:

 free of 

charge with every converter, 

Standard RS3 PC-connection

DriveWindow:

 Real-time optical 

connection

ControlBuilder DCS800:

 

IEC61131 programming tool

DriveSize:

 Converter- and motor 

dimensioning
 

Maintenance / Diagnosis

Remote diagnosis with any 

Internet-PC worldwide

• with internet browser / internet 

explorer

• or with DriveWindow full drive 

control via OPC

High Current Solutions

• 1-pulse up to 0,000 A, serial 

and parallel

• Hard parallel and sequential

• up to 1,500 V
 

Protections 

Speed feedback monitoring •  

Temperature • Overload • Over 

speed • Motor stalled • Motor 

over current • Motor over voltage 

• Field over current • Field over 

voltage • Minimum field current 

• Zero speed • Armature current 

ripple • Mains over- and under 

voltage

Integrated IEC 61131-PLC

•  Open standard programming 

tool ControlBuilder DCS800

•  Support of all five IEC-

languages 

•  Drive-specific function blocks 

•  Saving of program and source 

in Memory Card 

•  Online debugging and forcing

Approvals

Adaptive Programming

pre-defined drive-specific 

function blocks, e.g.

• Free process controller (PI-

Controller)

• I/O- and digital Operations

With control panel or PC-Tool, no 

need for additional hardware
 

Speed Feedback

EMF

Analogue tacho

Encoder

nd  Encoder possible (RTAC)

Communication

Serial communication

•  Ethernet 

•  Profibus 

 

•  CANopen 

• DeviceNet   

• ControlNet  •  DDCS 

•  Modbus

•  CS31 

•  AF100 

•  Selma

Industrial IT

©

 enabled 

 

DCSLink Peer-to-Peer

•  up to 800 kBaud, < .5 ms

•  Master-Follower

•  Armature-fieldconverter
•  Free selectable data

3) 

600V

-Q ->   90 A / 590 A

4-Q ->   30 A / 650 A 

Unit size

-Q 

rated Current

DCS800-01

4-Q

rated Current

DCS800-0

Supply voltage

[V

AC 

]

max. field

current 

internal

Dimensions

I

DC

[A]

I

DC

[A]

400 55

600 690 800 990 100

[A

DC

]

h x w x d [mm]

h x w x d [inch]

D1

0

5

 

 

6

370 x 70 x 00

14.56 x 10.65 x 7.90

 

45

50

 

 

 

 

65

75

 

 

 

90

100

 

 

 

 

15

140

 

 

 

D

180

00

 

15

370 x 70 x 70

14.56 x 10.65 x 10.65

 

30

60

 

 

 

D3

315

350

 

 

3)

0

459 x 70 x 310

18.07 x 10,65 x 1,5

 

405

450

 

 

 

 

470

50

 

 

 

D4

610

680

 

 

3)

5

644 x 70 x 345

5.35 x 10.65 x 13.60

 

740

80

 

 

 

 

900

1000

 

 

 

D5

900

900

 

5

1050 x 510 x 410

41.35 x 0.10 x 16.15

 

100

100

 

 

 

 

1500

1500

 

 

 

 

000

000

 

    

1)

   

1)

 

 

D6

1900

1900

 

external field

35A, 1~/3~
50/60A, 1~

50A, 3~

1750 x 460 x 410

68.90 x 18.15 x 16.15

 

050

050

 

 

500

500

 

 

 

3000

3000

 

 

D7

050

050

 

external field

35A, 1~/3~
50/60A, 1~

50A, 3~

 
 

1750 x 760 x 570 68.90 x 9.95 x .45

 

600

600

 

      

)

 

 

3300

3300

 

      

)

 

 

4000

4000

 

 

 

4800

4800

 

 

 

500

500

 

 

1) 

only available as -Q drive

on request

Current ratings, dimensions 

Содержание DCS800

Страница 1: ...DCS800 Quick guide DCS800 Drives 20 A to 5200 A...

Страница 2: ...41 Fan power connection 43 Terminal locations on the converter 44 Istruzioni per la sicurezza e il funzionamento 45 Installa i DCS800 PC tools sul Tuo computer 46 Messa in servizio 47 Descrizione disp...

Страница 3: ...ABB Industrial Products NEW BERLIN 1 26 27 85 32 00 1 262 435 7365 Venezuela ABB S A C R C S 58 0 22 38 24 11 12 ABB Drive Service EN In order to offer the same after sales service to our customer ar...

Страница 4: ...143 x DCS800 Crane Drive Product note PDC5 EN REVA p DCS800 Winder ITC DCS800 Winder Product note PDC2 EN x DCS800 Winder description ITC 3ADW000308 x Winder Questionnaire 3ADW000253z x DCS800 E Panel...

Страница 5: ...guide edisf e Standard Features compact highest power ability simple operation comfortable assistants e g for autotuning or commissioning scalable to all applications free programmable by means of in...

Страница 6: ...pple Mains over and under voltage Integrated IEC 61131 PLC Open standard programming tool ControlBuilder DCS800 Support of all five IEC languages Drive specific function blocks Saving of program and s...

Страница 7: ...the entire drive in detailed form This manual also includes Fault and Alarm codes and infor mation for trouble shooting Service Manual 3ADW000195 for maintenance and repair of the converters Applicat...

Страница 8: ...l conductor Medium voltage network Earthed neutral To other loads e g drive systems An isolating transformer with an earthed screen and earthed iron core renders mains filter and line reactor superflu...

Страница 9: ...I 400 A and or U 500 V Operation with separate power converter transformer If there are other loads at the same secondary winding these must be able to cope with the commutation gaps caused by the pow...

Страница 10: ...rdware Scaling by Common mode range Remarks 15 sign 90 270 V 30 90 V 8 30 V Firmware 15 V 15 sign 10 0 10 V Firmware 15 V 15 sign 10 0 10 V Firmware 15 V 15 sign 10 0 10 V Firmware 15 V 15 sign 10 0 1...

Страница 11: ...Quick guide edisf e Converters D1 D4 drive configuration using OnBoard field exciter Terminal selection according FACTORY macro default F6 DCS8_ans_1_1d dsf further information see the following page...

Страница 12: ...tegory 1 This function should be connected to the E STOP button without any time delay In case of ramp stop selection the K 15 timer relay must be set longer than the EStopRamp 22 04 For COAST selecti...

Страница 13: ...05 D4 3 230 VAC DCS800 S0x 0610 04 05 DCS800 S0x 0820 04 05 D4 Pluscode S171 3 115 VAC DCS800 S0x 0900 04 05 DCS800 S0x 1000 04 05 D4 3 230 VAC DCS800 S0x 0900 04 05 DCS800 S0x 1000 04 05 D4 Pluscode...

Страница 14: ...1 DI1 Ext Fault DI 3 Ext Alarm DI4 Hardware I O control x Torque limit AC Static Jog1 DI1 Jog2 DI2 Ext Fault DI 3 Ext Alarm DI4 Hardware I O control Torque limit x Manual Const AC Pulse Jog1 DI1 Jog2...

Страница 15: ...30 30 SpeedFbFltMode 30 36 If using EMF feedback with dynamic braking set DynBrakeDly 50 11 t Where t thetime sec itnormallytakesthemotor to stop during dynamic braking DC contactor US DC contactor U...

Страница 16: ...ommissioning process or by updating group 10 and 14 parameters o Check all wire terminations with continuity tester before proceeding to the next step Step 4 Connectthedrivesystemtoincomingpowerandthe...

Страница 17: ...th prEN 50178 4 Installation The installation and cooling of the appliances shall be in accord ance with the specifications in the pertinent documentation The drive converters shall be protected again...

Страница 18: ...indow Light AP is reccomended Steps to connect Drive to PC The documentation can be found under C ABB DCS800 Docu Remove design cover from the converter module Remove the DCS800 Control Panel if Conne...

Страница 19: ...amage to unit Where appropriate the text printed adjacent to this symbol describes how risk of this kind may be avoided NEC motor overload protection The DCS800 provides a solid state motor overload p...

Страница 20: ...lay fault history 6 Clock set mode 7 Parameter backup mode copy active parameter set from the drive into the DCS800 Control Panel only in local mode copy parameter set from DCS800 Control Panel into t...

Страница 21: ...1 D1 10 270 225 48 5 for size D1 for size D2 D3 direction of air flow screw M6 fan terminal earthing point screw Size Weight D1toD3_dim_b dsf E F G 10 5 T2 T1 C D 43 5 8 7 9 20 Power connection Field...

Страница 22: ...f M12 45 U1 V1 W1 C1 D1 for size D4 fan terminal Power terminal Busbar 40x5 mm Weight appr 38 kg 1 Data for converters with more than 1000 A D5 see Hardware manual Daten f r Stromrichter mit mehr als...

Страница 23: ...1 07 M1OverTemp Motor 1 gemessene bertemperatur M1FaultLimTemp 31 07 M1OverTemp Motore 1 sovratemperatura M1FaultLimTemp 31 07 M1OverTemp Motor 1 sobretemperatura M1FaultLimTemp 31 07 M1OverTemp Moteu...

Страница 24: ...verCur Motor 2 Sobrecorriente de la EXCITACI N M2FldOvrCurLev 49 09 M2FexOverCur Moteur 2 Surintensit EXCITATION M2FldOvrCurLev 49 09 F519 9 02 Bit 2 M2FexCom Motor 2 field exciter communication loss...

Страница 25: ...peed berdrehzahl Motor M1OvrSpeed 30 16 MotOverSpeed Sovravelocit motore M1OvrSpeed 30 16 MotOverSpeed Sobrevelocidad del motor M1OvrSpeed 30 16 MotOverSpeed Survitesse moteur M1OvrSpeed 30 16 F533 9...

Страница 26: ...mLossCtrl 70 15 COM8Com P rdida comunicaci n en el lazo SDCS COM 8 PLC y Maestro Esclavo Ch0ComLossCtrl 70 05 Ch2ComLossCtrl 70 15 COM8Com ________________________ __ Ch0ComLossCtrl 70 05 Ch2ComLossCt...

Страница 27: ...__ BrakeFaultFunc 42 06 MechBrake Freno mec nico del motor BrakeFaultFunc 42 06 MechBrake __________________________ BrakeFaultFunc 42 06 F553 9 04 Bit 4 TachPolarity Selected motor tacho polarity pol...

Страница 28: ...A106 9 06 Bit 5 M1OverTemp Motor 1 measured overtemperature M1AlarmLimTemp 31 06 M1OverTemp Motor 1 gemessene bertemperatur M1AlarmLimTemp 31 06 M1OverTemp Motore 1 sovratemperatura M1AlarmLimTemp 31...

Страница 29: ...mory Card are different ParSave 16 06 ApplDiff Applikationen auf Antrieb und Memory Card sind unterschiedlich ParSave 16 06 ApplDiff __________________________ ParSave 16 06 ApplDiff Aplicaci n del dr...

Страница 30: ...gnosis 9 11 A132 9 07 Bit 15 ParConflict Parameter settings conflict Diagnosis 9 11 ParConflict Konflikt Parametereinstellung Diagnosis 9 11 ParConflict __________________________ Diagnosis 9 11 ParCo...

Страница 31: ...rsion conflict FirmwareVer 4 01 Com8SwVersion 4 11 COM8FwVer SDCS COM 8 Konflikt Firmwareversion FirmwareVer 4 01 Com8SwVersion 4 11 COM8FwVer __________________________ FirmwareVer 4 01 Com8SwVersion...

Страница 32: ...ant d induit non nul 16 armature voltage measurement circuit open e g not connected or interrupted check also current and torque limits Ankerspannungsmesskreis offen z B nicht angeschlossen oder unter...

Страница 33: ...ifica fallita fallo de la verificaci n de la carga o descarga en el panel de control del DCS800 chec v rification chargement en lecture ou criture micro console DCS800 37 49 reserved reserviert riserv...

Страница 34: ...dules Optionsmodule Moduli opzionali M dulos opcionales Modules optionnels 150 fieldbus module missing see CommModule 98 02 Feldbusmodul fehlt siehe CommModule 98 02 modulo fieldbus mancante vedere Co...

Страница 35: ...V4 o V14 non sta conducendo V4 o V14 han cesado de conducir V4 ou V14 non conducteur 35xdd V5 or V15 not conducting V5 oder V15 leitet nicht V5 o V15 non sta conducendo V5 o V15 han cesado de conducir...

Страница 36: ...lict F549 ParComp Fehler Parameter Kompatibilit t F549 ParComp guasto per incompatibilit parametro F549 ParComp fallo de conflicto de compatibilidad de par metros F549 CompatibPara d faut conflit comp...

Страница 37: ...0191R0500 DCS800 Quick guide edisf e Macro Firmware structure Makro Firmware Struktur Struttura macro firmware Estructura del macro firmware Structure du logiciel macro syst me DCS8_macros dsf Macros...

Страница 38: ...94 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf...

Страница 39: ...95 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf Macros Firmware...

Страница 40: ...96 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf...

Страница 41: ...97 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf Macros Firmware...

Страница 42: ...98 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf...

Страница 43: ...99 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf Macros Firmware...

Страница 44: ...100 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf...

Страница 45: ...101 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf Macros Firmware...

Страница 46: ...102 3ADW000191R0500 DCS800 Quick guide edisf e DCS8_macros dsf...

Страница 47: ...103 3ADW000191R0500 DCS800 Quick guide edisf e DCS800_Fw_structure_diagram_rev_g dsf Macros Firmware...

Страница 48: ...104 3ADW000191R0500 DCS800 Quick guide edisf e DCS800_Fw_structure_diagram_rev_g dsf...

Страница 49: ...105 3ADW000191R0500 DCS800 Quick guide edisf e DCS800_Fw_structure_diagram_rev_g dsf Macros Firmware...

Страница 50: ...106 3ADW000191R0500 DCS800 Quick guide edisf e...

Страница 51: ...107 3ADW000191R0500 DCS800 Quick guide edisf e 3ADW 000 208 R0101...

Страница 52: ...essary accessories mounted and fully cabled on a panel Very fast installation and commissioning Squeezes shut down times in revamp projects to a minimum Fits into Rittal cabinets Compact version up to...

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