background image

8

combustible materials must be provided in accordance with
information in this manual under LOCATION OF HEATER and
INSTALLATION OF VENT SYSTEM, and with the National Fuel
Gas Code and local codes.

PLANNING THE VENT SYSTEM

Plan the route of the vent system from the discharge of the blower
to the planned location of the vent terminal.

1. Layout the total vent system to use a minimum of vent pipe

and elbows.

2. This water heater is capable of venting the flue gases the

equivalent of twenty-five (25) feet of 2 inch pipe, sixty-five (65)
feet of 3 inch pipe, or one-hundred twenty-eight (128) feet of 4
inch pipe as listed in Table 1.

TABLE 1

Number of

2" Maximum

3" Maximum

4" Maximum

90° Elbows

Pipe (Feet)

Pipe (Feet)

Pipe (Feet)

1

20

60

120

2

15

55

112

3

10

50

104

4

--

45

96

5

--

40

88

6

--

35

80

The minimum vent lengths for each of the pipe sizes is one
90° on top of the unit plus 2' of straight pipe and the appropriate
termination.

NOTE:

  The equivalent feet of pipe listed above are exclusive

of  the  termination. That is, the termination, with an installed
screen, is assumed to be in the system and the remainder of
the system must not exceed the lengths discussed above.

3. The blower discharge adapter is made to accept only straight

sections of 2"  pipe.  To start, a minimum of 2 inches of 2" pipe
must be attached to the blower discharge (See figure 5).

If using 2" inch vent pipe:

A minimum of 2 inches must be attached to the blower before
the first elbow. After the first elbow add the additional venting
required for the installation. The total system cannot exceed
the lengths discussed above, where each elbow is equal to 5
feet of straight pipe.

If using 3" or 4" inch vent pipe:

Two inches of pipe must be attached to the blower discharge
before adding a reducer to acquire the desired pipe diameter.
An appropriately sized 45 degree elbow (supplied locally – a
schedule 40 DWV) vent terminal must be obtained with an
equivalent screen (supplied in vent kit). The total system cannot
exceed the equivalent pipe lengths discussed above where
each elbow is equal to 5 feet of straight pipe (3" vent pipe) or
8 feet of straight pipe (4" vent pipe).

NOTE: 

This unit can be vented using only PVC (Class 160,

ASTM D-2241; Schedule 40, ASTM D-1785; or Cellular
Core Schedule 40 DWV, ASTM F-891), Schedule 40 CPVC/
ASTM F-441), or ABS/ASTM D-2661) pipe. The fittings,
other than the TERMINATION should be equivalent to PVC-
DWV fittings meeting ASTM D-2665 (Use CPVC fittings,
ASTM F-438 for CPVC pipe and ABS fittings, ASTM D-
2661/3311 for ABS pipe.  If CPVC or ABS pipe and fittings
are used, then the proper cement must be used for all

The drain line connected to this valve must not contain a reducing
coupling or other restriction and must terminate near a suitable
drain to prevent water damage during valve operation. The
discharge line shall be installed in a manner to allow complete
drainage of both the valve and line. 

DO NOT THREAD, PLUG

OR CAP THE END OF THE DRAIN LINE.

VENT PIPE ASSEMBLY

There are three parts of the vent pipe assembly that connect the
water heater exhaust (located on the lower back side of the water
heater) to the inlet of the blower assembly (mounted on top of the
water heater) as shown in Figure 1. These parts will need to be
assembled according to the instructions in the VENT PIPE
PREPARATION section of this manual. These PVC parts should
be assembled with ASTM D-2564 grade cement.

Assemble Vent Pipe Assemblies #1, #2 and #3 (See Figure 1)
prior to cementing. The preferred orientation of Vent Pipe
Assembly #1 (Condensate U-Assembly) is shown in Figure 4.
However this assembly may be rotated to a different orientation
as needed for the specific installation requirements. Note the
rotational orientation of each part by marking a line several inches
long across the joints. The long tube of Vent Pipe Assembly #2
should be approximately vertical. If it is found that either of the
two pieces of pipe in Vent Pipe Assembly #2 are too long for
proper fit-up, then remove as little material as possible to improve
the fit-up. Keep in mind that the pipes will insert slightly further
into the elbows when cement is applied as it acts as a lubricating
agent. The vertical distance from the bottom of the Condensate
U-Assembly to the floor that supports the water heater should be
approximately 0.25" (See Figure 4). Disassemble the parts and
cement back together using the alignment marks. After the cement
dries, attach the assembly to the blower and the water heater
exhaust using the supplied rubber boots and hose clamps.

A condensate trap is incorporated in the bottom of this vent pipe
assembly. See the CONDENSATE section of this manual for
further details.

VENTING

 

 WARNING

NEVER OPERATE THE HEATER UNLESS IT IS VENTED TO
THE OUTDOORS AND HAS ADEQUATE AIR SUPPLY TO AVOID
RISKS OF IMPROPER OPERATION, FIRE, EXPLOSION OR
ASPHYXIATION.

VENT PIPE TERMINATION

The first step is to determine where the vent pipe will terminate.
See Figures 3, 8 and 9. The vent may terminate through a sidewall
as shown in Figure 8 or through the roof as shown in Figure 9.

IMPORTANT

The vent system must terminate so that proper clearances are
maintained as cited in local codes or the current edition of the
National Fuel Gas Code, ANSI Z223.1, 12.9.1 through 12.9.4.

Instructions on proper installation through a sidewall are provided
in Figure 3.

Plan the vent system layout so that proper clearances are
maintained from plumbing and wiring.

Vent pipes serving power vented appliances are classified by
building codes as "vent connectors".  Required clearances from

Содержание BTX-80

Страница 1: ...TAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE MODEL BTX 80 COMMERCIAL GAS WATER HEATER Glass Lined Tank Type Water Heater GET TO KNOW YOUR...

Страница 2: ...0 50 189 Nat 4 00 0 99 120 60 5 All models Maximum Supply Pressure 14 inches W C 3 48kPa Minimum Supply Pressure Natural Gas 5 0 inches W C 1 24kPa Minimum Pressure must be maintained under both load...

Страница 3: ...of part numbers and descriptions Standard hardware items may be purchased locally A VENT PIPE B ANODE C HOT WATER OUTLET D OUTLET 120 VAC F GAS SUPPLY G MAIN MANUAL GAS SHUT OFF VALVE H GROUND JOINT...

Страница 4: ...suspected do not attempt to find the cause yourself Go to a neighbor s house leaving your doors open to ventilate the house then call your gas supplier or service agent Keep area clear until a servic...

Страница 5: ...arance of 24 should be allowed for blower assembly service Adequate clearance for servicing this appliance should be considered before installation such as changing the anodes etc Minimum clearances f...

Страница 6: ...or component s previously used with a non potable water heating appliance 4 When the system requires water for space heating at temperatures higher than required for domestic water purposes a temperi...

Страница 7: ...er heater With main burner in operation paint pipe joints including flanges and control inlet and outlet with rich soap and water solution Bubbles indicate gas leak To stop leak tighten flange screws...

Страница 8: ...pling or other restriction and must terminate near a suitable drain to prevent water damage during valve operation The discharge line shall be installed in a manner to allow complete drainage of both...

Страница 9: ...ng PVC Materials should useASTM D 2564 Grade Cement CPVC Materials should use ASTM F 493 Grade Cement and ABS Materials should use ASTM D 2235 Grade Cement If the water heater is being installed as a...

Страница 10: ...lued into the end of the elbow that will mount on the discharge boot INSTALLATION OF VENT SYSTEM Before beginning installation of piping system thoroughly read the section of this manual VENT PIPE PRE...

Страница 11: ...AUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING POWER VENT WIRING SCHEMATIC FIGUR...

Страница 12: ...ION INSTALLATION OF VERTICAL VENT SYSTEM A proper flashing or BOOT should be used to seal the pipe where it exits the roof The total vent system should not exceed the equivalent feet of pipe as listed...

Страница 13: ...ir tight to prevent any combustion gases escaping into the room If the plug is not securely tightened remove and reinstall using Teflon tape on the threads Once installed along with the rest of the ve...

Страница 14: ...leaks will allow flue gas by products to disseminate into the room creating an unsafe environment and could cause illness asphyxiation and or even death FIGURE 12 Typical Installation for Vertical Ven...

Страница 15: ...0 pipe Never use all purpose cements commercial glues and adhesives or ABS cement to join PVC or CPVC pipe and fittings SAFETY PRECAUTION PRIMERS AND CEMENTS ARE EXTREMELY FLAMMABLE AND MUST NOT BE ST...

Страница 16: ...after it has hit the bottom of the fitting socket A good joint will have sufficient cement to make a bead all the way around the outside of the fitting hub The fitting will have a tendency to slide b...

Страница 17: ...PERATING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to ligh...

Страница 18: ...E ACCESS It is recommended that lower water temperatures be used to avoid the risk of scalding It is further recommended in all cases that the water temperature be set for the lowest temperature which...

Страница 19: ...k in operating condition SERVICE SHOULD BE PERFORMED ONLY BY A QUALIFIED SERVICE TECHNICIAN READ THE GENERAL SAFETY INFORMATION SECTION FIRST USERS OF THIS APPLIANCE SHOULD BE AWARE THAT GAS COMPONENT...

Страница 20: ...r writing to us at A O Smith Water Products Company Service Department 500 Tennessee Waltz Parkway Ashland City TN 37015 1299 or going to our website at www hotwater com Please click on Contact us the...

Страница 21: ...afety water heater service should be performed only by a qualified service technician Read the GENERAL SAFETY INFORMATION section first WARNING DO NOT BY PASS ANY CONTROLS TO MAKE HEATER OPERATE OPERA...

Страница 22: ...cuit 1 Turn power to the water heater off for 10 seconds and then back on 2 Replace gas control valve Problem with the internal circuit 1 Turn power to the water heater off for 10 seconds and then bac...

Страница 23: ...nless an effective method of controlling thermal expansion is also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE...

Страница 24: ...24...

Отзывы: